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Yamaha YXZ 1000R SS 2020 Owner's Manual
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Yamaha YXZ 1000R SS 2020 Owner's Manual

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READ THIS MANUAL CAREFULLY!
It contains important safety information.
NOTICE: The removal or modification of evaporative
emission-related parts on this OHRV is illegal.
Violators may be subject to civil and/or criminal
penalties as provided under California and federal law.
OWNER'S MANUAL
YXZ10YEXM/YXZ10YESM
YXZ10YEZM
LIT-11626-34-31
BAS-F8199-11

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Summary of Contents for Yamaha YXZ 1000R SS 2020

  • Page 1 READ THIS MANUAL CAREFULLY! It contains important safety information. NOTICE: The removal or modification of evaporative emission-related parts on this OHRV is illegal. Violators may be subject to civil and/or criminal penalties as provided under California and federal law. OWNER’S MANUAL YXZ10YEXM/YXZ10YESM YXZ10YEZM LIT-11626-34-31...
  • Page 2 EBU31032 Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your...
  • Page 3 Congratulations on your purchase of the Yamaha YXZ10YEXM / YXZ10YESM / YXZ10YEZM. It represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pace-setting racing vehicles. With the purchase of this Yamaha, you can now ap- preciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
  • Page 4 EBU31080 IMPORTANT MANUAL INFORMATION EBU31070 FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERI- OUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to poten- tial personal injury hazards.
  • Page 5  This vehicle complies with all state off-highway noise level and spark arrester laws and regulations. EBU31111 YXZ10YEXM / YXZ10YESM / YXZ10YEZM OWNER’S MANUAL ©2021 by Yamaha Motor Corporation, U.S.A. 1st edition, October 2020 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.

  • Page 6: Table Of Contents

    Winch switch (YXZ10YEZM) ....5-20 EBU31120 CONTENTS On–Command drive knob “2WD/4WD/DIFF. LOCK” ....5-21 VEHICLE IDENTIFICATION ..... 1-1 Accelerator pedal ....... 5-22 Identification numbers......1-1 Brake pedal ........5-22 Parking brake lever ......5-23 LOCATION OF THE WARNING AND YCC-S system........5-23 SPECIFICATION LABELS .......
  • Page 7 Rear shock absorbers ......5-41 Control cables ........6-8 Winch (YXZ10YEZM) ......5-49 Tires ............6-8 Auxiliary DC jack ........ 5-50 OPERATION ..........7-1 Yamaha Adventure Pro powered by ® Engine break-in........7-1 Magellan ......... 5-51 Starting the engine .......7-2 FOR YOUR SAFETY –...
  • Page 8 Panels..........9-11 Checking the brake pedal....9-51 Engine oil and oil filter ......9-18 Checking the accelerator pedal..9-52 Why Yamalube ........9-28 Parking brake lever free play Transmission oil ......... 9-29 adjustment ........9-52 Final gear oil ........9-31 Brake light switch .......9-54 Differential gear oil ......
  • Page 9 Headlights .......... 9-68 YAMAHA MOTOR CORPORATION, Headlight beam adjustment ....9-68 U.S.A. 2020 AND LATER MODEL Brake/tail light ........9-69 SIDE-BY-SIDE LIMITED Interior lights WARRANTY ........12-5 (YXZ10YESM / YXZ10YEZM) ... 9-69 YAMAHA EXTENDED SERVICE Troubleshooting ......... 9-69 (Y.E.S.) ..........12-7 Troubleshooting charts ...... 9-71 INDEX ............13-1...

  • Page 10: Vehicle Identification

    EBU38890 VEHICLE IDENTIFICATION EBU32781 EBU32800 Vehicle identification number Identification numbers The vehicle identification number is stamped Record the vehicle identification number, into the frame. model label information and key identification number in the spaces provided below. VEHICLE IDENTIFICATION NUMBER: MODEL LABEL INFORMATION: 1.
  • Page 11 * * * * - * * * 1. Model type code 2. Production code 1. Model label 3. Color code Your specific model can be identified by EBU32790 Key identification number checking the model type code found on the The key identification number is stamped on model label.
  • Page 12 1. Key identification number...

  • Page 13: Location Of The Warning And Specification Labels

    EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS...
  • Page 15 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
  • Page 16 WARNING WARNING • Improper tire pressure or overloading this vehicle may This unit contains high pressure nitrogen gas. cause severe injury or death from loss of control or Mishandling can cause explosion. rollover. Read owner’s manual for instructions. • Never set or allow tire pressure to be below the minimum. Do not incinerate, puncture or open.
  • Page 17 ISO3471 Never carry in severe injury or passengers death from loss of YAMAHA MOTOR CORPORATION U.S.A. in cargo bed. control, overturn or 6555 Katella Avenue, Cypress, other accidents. California 90630-5101, U.S.A. BAS-F4164-00...
  • Page 18 Ne pas faire fonctionner le moteur si le carter de CANISTER protection est déposé. THROTTLE BODY 2HC-77762-00 TO ATMOSPHERE BAS-F1684-00 YAMAHA MOTOR CORPORATION U.S.A. certifies this ROV complies with the American National Standard for Recreational Off-Highway Vehicles, ANSI/ROHVA-1-2016 Standard. Date of manufacture **/** B4J-F4163-00...
  • Page 19 BAS-F1568-00...
  • Page 20 10 YXZ10YEZM 11 YXZ10YEZM B4J-F8459-00...

  • Page 21: Safety Information

    EBU38980 Be a responsible owner As the vehicle’s owner, you are responsible for the safe and proper operation of your Yamaha YXZ10YEXM / YXZ10YESM / YXZ10YEZM. While understanding all parts of this manual are im- portant for vehicle ownership, be sure to read this chapter and the instructions in Chapter 8 be- fore operating your Yamaha YXZ10YEXM / YXZ10YESM / YXZ10YEZM.
  • Page 22 Before you operate your Yamaha YXZ10YEXM / YXZ10YESM / YXZ10YEZM  Prepare yourself and your passenger: • This vehicle is intended for use only by an operator 16 or older with a valid motor vehicle li- cense. DRIVER UNDER • This vehicle is designed to carry the driver and one passenger. Never carry passengers in the cargo bed.
  • Page 23 • Do not drive or ride as passenger after using drugs or alcohol. Prepare your vehicle Perform the pre-operation checks each time you use the vehicle to make sure it is in safe oper- ating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
  • Page 24 While using your Yamaha YXZ10YEXM / YXZ10YESM / YXZ10YEZM  Keep your body completely inside the vehicle at all times. Keep both hands on the steering wheel. Be sure the passenger is seated, belted, and holding onto the passenger handhold.
  • Page 25 • Drive straight up and down inclines, not across them. If crossing a hill is unavoidable, drive slowly and turn downhill immediately if you feel the vehicle may tip. • Avoid paved surfaces. Turn gradually and go slowly if you must drive on pavement. This vehicle is designed for off-road use only.
  • Page 26  Do not operate the vehicle in fast-flowing water or water deeper than 40 cm (16 in). If you must cross shallow, slow-moving water, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces. Operating this vehicle through deep or fast-flowing water can lead to loss of control or overturn.
  • Page 27 Many companies with no connection to Yamaha manufacture parts and accessories or offer oth- er modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer.
  • Page 28 Aftermarket tires and rims The tires and rims that came with your YXZ10YEXM / YXZ10YESM / YXZ10YEZM were de- signed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. Refer to page 9-58 for tire specifications and more information on replacing your tires.

  • Page 29: Description

    EBU31170 DESCRIPTION EBU31180 Left view 1. Winch (YXZ10YEZM) 8. Coolant reservoir 2. Front shock absorber 9. Air filter 3. Brake fluid reservoir 10.Cargo bed 4. YCC-S clutch fluid reservoir 11.Muffler 5. Door 12.Exhaust pipe 6. Shoulder bolster 13.Engine 7. Driver seat belt 14.Transmission...

  • Page 30: Right View

    EBU31190 Right view 3 4,5,6 1. Rear shock absorber 2. Engine oil tank 3. Passenger seat belt 4. Battery 5. Fuses 6. Interior light (YXZ10YESM / YXZ10YEZM) 7. Sun top (YXZ10YESM / YXZ10YEZM) 8. Rearview mirror (YXZ10YESM / YXZ10YEZM) 9. Auxiliary light (YXZ10YEZM) 10.Headlight 11.Fuel tank cap...

  • Page 31: Controls And Instruments

    EBU31200 Controls and instruments 13 11,12 1. Steering wheel 9. Interior light switch (YXZ10YESM / YXZ10YEZM) 2. Shift paddle “ ” 10.Passenger handhold 3. Multi-function meter unit 11.Helmet reminder light 4. Shift paddle “ ” 12.Seat belt reminder light 5. Main switch 13.Light switch 6.

  • Page 32: Instrument And Control Functions

    EBU3121D INSTRUMENT AND CONTROL The operation of the indicator and warning FUNCTIONS lights, and the multi-function meter can be EBU31221 confirmed at this time. Main switch EBU31241 Off position “ ” All electrical circuits are switched off. The key can be removed. EBU31251 Start position “...

  • Page 33: Indicator Lights And Warning Lights

    EBU31269 Indicator lights and warning lights 2 3 4 5 6 7 8 9 1. Helmet reminder light “ ” 2. Seat belt reminder light “ ” 1. Shift light EBU35450 2. Electric Power Steering warning light “EPS” Neutral indicator light “N” 3.
  • Page 34 EBU34910 EBU34922 Parking brake indicator light “(P)” Drivetrain icon “ / ” This indicator light comes on when the park- The drivetrain icon indicates what type of ing brake is applied. drive mode is currently selected. When 2WD is selected, the icon will turn off. When 4WD EBU36450 is selected, “...
  • Page 35 “ ” (on), or if the light remains on, stop the vehicle as soon as it is safe to do on, have a Yamaha dealer check the electrical so and allow the engine to idle for about 10 circuit.
  • Page 36 (see page off. If the warning light does not come on at 5-18). Have a Yamaha dealer check the self- all, comes on in red or blue, or if the warning diagnostic system.
  • Page 37 EPS system. the indicator light does not come on and then The electrical circuit of the warning light can go off, have a Yamaha dealer check the elec- be checked by turning the key to “ ” (on). If trical circuit.
  • Page 38 ” (on). If the warning light does not the indicator light does not come on and then come on and then go off, have a Yamaha go off, have a Yamaha dealer check the elec- dealer check the electrical circuit.
  • Page 39 Stop the vehicle on level ground safely off the main trail, and have the YCC-S system serviced by a Yamaha dealer before further operation. 1. Shift arm pivot If shifting into neutral is impossible using the 2.
  • Page 40 Yamaha cle movement is secured by other dealer check the electrical circuit.

  • Page 41: Multi-Function Meter Unit

     tachometer EBU36537 Multi-function meter unit  odometer  two tripmeters  clock  hour meter  voltage display  coolant temperature display  fuel gauge  transmission gear display  shift light control mode  error code display 1. Tachometer 2.
  • Page 42 Speedometer Tachometer 1. Speedometer 1. Tachometer 2. Tachometer red zone The speedometer shows the vehicle’s travel- The tachometer shows the engine speed in ing speed. The speedometer can be set to crankshaft revolutions per minute (r/min). “MPH” or “km/h”. This also changes the When the vehicle is first powered on, the ta- odometer and tripmeter units between miles chometer needle will sweep once across the...
  • Page 43 Red zone: 10500 r/min and above Push the “SELECT” button to switch between the odometer “ODO” and the tripmeters “TRIP A” and “TRIP B” in the following order: Odometer and tripmeters ODO → TRIP A → TRIP B → ODO To reset a tripmeter, set the display to the tripmeter you want to reset, then push the “RESET”...
  • Page 44 Clock, hour meter, voltage display and Push the “MODE” button to switch between coolant temperature display the clock “CLOCK”, the hour meter “HOUR”, the voltage display “VOLTAGE”, and the coolant temperature display in the following order: CLOCK → HOUR → VOLTAGE → coolant temperature →...
  • Page 45 If the voltage display indicates “LO” or “HI”, there may be trouble with the battery charging circuit or the battery may be faulty. If this occurs, have a Yamaha dealer check or repair the vehicle. Coolant temperature display 1. Voltage display This display shows “...
  • Page 46 low, “LO” will be displayed. When the coolant Fuel gauge temperature rises, the coolant temperature display will begin to flash. If the coolant tem- perature continues to rise, the message “HI” will flash.  The coolant temperature display can be set to “°C”...
  • Page 47 This fuel gauge is equipped with a self-diag- nostic system. If a problem is detected in an electrical circuit, the fuel gauge will flash re- peatedly. If this occurs, have a Yamaha deal- er check the electrical circuit. Transmission gear display 1.
  • Page 48  Deactivation point: this function allows you  Off: the shift light is deactivated; in oth- to select the engine speed at which the light er words, it does not come on or flash. is deactivated. (The shift light will confirm this setting by flashing once every two seconds.) To enter the shift light control mode 2.
  • Page 49 1. Push the “RESET” button to select the 1. Push the “RESET” button to select the desired engine speed for activating the desired engine speed for deactivating the shift light. shift light. 2. Push the “MODE” button to confirm the 2.

  • Page 50: Light Switch

     If the display indicates an error code, note 1. Light switch “ ” the code number and have a Yamaha deal- Set the switch to “ ” to turn on the low er check the vehicle.

  • Page 51: Interior Light Switch (Yxz10Yesm / Yxz10Yezm)

    that the electric starter will not have enough power to crank the engine. If this should happen, remove the battery and re- charge it. EBU36942 Interior light switch “ ” (YXZ10YESM / YXZ10YEZM) 1. Interior light switch “ ” EBU38922 Winch switch “...

  • Page 52: On-Command Drive Knob "2Wd/4Wd/Diff. Lock

    This switch is used when operating the winch drive with differential lock. Select the appro- (page 5-49). Read this manual and the Winch priate drive according to the terrain and driv- Owner’s Manual completely before operating ing conditions.  “2WD” (two–wheel drive): Power is sup- the winch switch.

  • Page 53: Accelerator Pedal

    EBU31413 EBU31421 Accelerator pedal Brake pedal 1. Accelerator pedal 1. Brake pedal Press the accelerator pedal to increase en- Press the brake pedal to slow or stop the ve- gine speed and thus vehicle speed. Release hicle. the accelator pedal and spring tension will re- turn the pedal to idle position.

  • Page 54: Parking Brake Lever

    Parking brake lever brake engaged, a buzzer will sound. EBU36633 YCC-S system This vehicle is equipped with the Yamaha Chip Controlled-Shift system (YCC-S) with AUTO DOWNSHIFT. YCC-S allows the driver to operate the man- ual transmission without having to operate the clutch.

  • Page 55: Drive Select Lever And Shift Paddles

    engaged once the engine is running at proper EBU36652 Drive select lever and shift paddles speed. Clutch engagement is controlled by the MCU according to engine speed and oth- er driving conditions.  This is not an automatic transmission, only the clutch system is automatic.

  • Page 56: Fuel Tank Cap

    EBU31451 Fuel tank cap – 1. Shift paddle “ ” 2. Shift paddle “ ” 1. Fuel tank cap Use the shift paddles to shift through the for- Remove the fuel tank cap when refueling. To ward gears. Pull and release the shift open, turn counterclockwise.

  • Page 57: Seats

    To open a door, pull the handle. To close a door, push or pull the door inward until it is securely latched. Be sure the door is SE- CURELY LATCHED AFTER CLOSING IT. 1. Driver seat cushion 1. Door 2. Handle EBU33461 Seats To remove a seat cushion, lift the front of the...

  • Page 58: Adjusting The Driver Seat Position

    To install a seat cushion, insert the projec- EBU34993 Adjusting the driver seat position tions on the rear of the seat cushion under the The driver seat position can be adjusted to seat frame, and then insert the projection on suit the driver’s preference.

  • Page 59: Adjusting The Steering Wheel Position

    Adjust the driver seat position and make sure it is locked in place before starting off. EBU35002 Adjusting the steering wheel position The steering wheel position can be adjusted to suit the driver’s preference. WARNING! Never adjust the steering wheel position while operating the vehicle, otherwise the 1.

  • Page 60: Rearview Mirror (Yxz10Yesm / Yxz10Yezm)

    EBU36953 EBU36184 Rearview mirror (YXZ10YESM / Seat belts YXZ10YEZM) 1. Seat belt 1. Rearview mirror (YXZ10YESM / YXZ10YEZM) Always wear the seat belts properly while rid- ing in the vehicle. (See page 8-5.) Adjust the rearview mirror before starting off. ...

  • Page 61: Glove Compartment

    EBU31503 ECB02071 NOTICE Glove compartment To protect from damage, do not put metal items, like tools, or sharply edged items di- rectly in the glove compartment. If they must be stored, wrap them in appropriate cushioning material. EBU38570 Storage compartments 1.

  • Page 62: Cup Holders

    ECB02241 NOTICE To protect from damage, do not put metal items, like tools, or sharply edged items di- rectly in the storage compartment. If these items must be stored, wrap them in appro- priate cushioning material. EBU31520 Cup holders Be sure to tightly close the cap of any plastic 1.

  • Page 63: Cargo Bed

    EWB03240 WARNING  Never ride with any open or glass con- tainers in the cup holders; otherwise, the contents may spill and the glass contain- ers may be thrown about and break, and possibly injure people in the vehicle dur- ing sudden braking or an accident.

  • Page 64: Flag Pole Bracket

    1. Cargo hook 1. Flag pole bracket ECB03010 Maximum load limit: 136.0 kg (300 lb) NOTICE Do not use the flag pole bracket as a cargo For additional loading information, see page hook. 7-12. EBU35660 EBU38960 Flag pole bracket Front shock absorbers This model is equipped with a flag pole brack- The shock absorber assemblies are equipped with the following adjusters.
  • Page 65 Notes on adjusting the suspension  A special wrench and special tool can be adjusting bolt  Low speed compression damping force obtained at a Yamaha dealer to make the adjusting screw spring preload or crossover setting adjust-  Crossover adjusting nut ment.
  • Page 66 3. Turn the spring preload adjusting nut in direction (a) to increase the spring pre- The spring preload setting is determined by load and thereby harden the suspension, measuring distance A, shown in the illustra- and in direction (b) to decrease the spring tion.
  • Page 67 Crossover setting The crossover setting adjusts the timing when the shock absorber transitions from the soft spring to the hard spring.  It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted.  The crossover setting is measured from the bottom of the spring retainer to the top of 1.
  • Page 68 90˚ 1. Distance B 1. Special tool 2. Spring retainer 2. 3/8 inch (9.5 mm) drive wrench 3. Crossover locknut 3. Crossover locknut 4. Crossover adjusting nut 2. Turn the crossover adjusting nut in direc- 1. Loosen the crossover locknut as shown. tion (a) to increase the crossover setting and in direction (b) to decrease the cross- over setting.
  • Page 69 3. Tighten the locknut to the specified torque. NOTICE: Always tighten the locknut against the adjusting nut, and then tighten it to the specified torque. [ECB00082] Tightening torque: Locknut: 41 N·m (4.1 kgf·m, 30 lb·ft) 1. Distance B 2. Spring retainer 3.
  • Page 70 Rebound damping force Rebound damping setting: Turn the rebound damping force adjusting Minimum (soft): screw in direction (a) to increase the rebound 26 click(s) in direction (b) Standard: damping force and thereby harden the damp- 12 click(s) in direction (b) ing, and in direction (b) to decrease the re- Maximum (hard): bound damping force and thereby soften the...
  • Page 71 Low speed compression damping force To increase the compression damping force and thereby harden the low speed compres- sion damping, turn the compression damping force adjusting screw in direction (a). To de- crease the compression damping force and thereby soften the low speed compression damping, turn the adjusting screw in direction (b).

  • Page 72: Rear Shock Absorbers

    Standard: out shock absorber assembly yourself. 2 turn(s) out from the fully turned in posi- Take the shock absorber assembly to a tion Yamaha dealer for any service. Maximum (hard): Adjusting screw fully turned in EBU38970 Rear shock absorbers EWB00411...
  • Page 73  A special wrench and special tool can be 2. Loosen the locknut. obtained at a Yamaha dealer to make the 3. Turn the spring preload adjusting nut in spring preload or crossover setting adjust- direction (a) to increase the spring pre- ment.
  • Page 74 Spring preload setting: Minimum (soft): Distance A = 610.9 mm (24.05 in) Standard: Distance A = 598.2 mm (23.55 in) Maximum (hard): Distance A = 585.5 mm (23.05 in) 1. Locknut 2. Spring preload adjusting nut 3. Special wrench The spring preload setting is determined by measuring distance A, shown in the illustra- tion.
  • Page 75 4. Tighten the locknut to the specified torque. NOTICE: Always tighten the locknut against the adjusting nut, and then tighten it to the specified torque. [ECB00082] Tightening torque: Locknut: 41 N·m (4.1 kgf·m, 30 lb·ft) 1. Distance B Crossover setting 2.
  • Page 76 90˚ 1. Special tool 1. Distance B 2. 3/8 inch (9.5 mm) drive wrench 2. Spring retainer 3. Crossover locknut 3. Crossover locknut 4. Crossover adjusting nut 2. Turn the crossover adjusting nut in direc- tion (a) to increase the crossover setting Crossover setting: and in direction (b) to decrease the cross- Minimum (soft):...
  • Page 77 3. Tighten the locknut to the specified Rebound damping force torque. NOTICE: Always tighten the Turn the rebound damping force adjusting locknut against the adjusting nut, and screw in direction (a) to increase the rebound then tighten it to the specified torque. damping force and thereby harden the damp- ing, and in direction (b) to decrease the re- [ECB00082]...
  • Page 78 Rebound damping setting: Minimum (soft): 26 click(s) in direction (b) Standard: 12 click(s) in direction (b) Maximum (hard): 1 click(s) in direction (b) Compression damping force High speed compression damping force 1. High speed compression damping force adjusting bolt To increase the compression damping force High speed compression damping setting and thereby harden the high speed compres- Minimum (soft):...
  • Page 79 Low speed compression damping force Low speed compression damping setting To increase the compression damping force Minimum (soft): and thereby harden the low speed compres- 4 turn(s) out from the fully turned in posi- tion sion damping, turn the compression damping Standard: force adjusting screw in direction (a).

  • Page 80: Winch (Yxz10Yezm)

    Winch Owner’s Manual pri- Take the shock absorber assembly to a or to use. Never let anyone come between Yamaha dealer for any service. the winch and pulled object or the winch and anchor point. Do not use the winch un-...

  • Page 81: Auxiliary Dc Jack

    away. Use hook strap to keep hands away EBU35057 Auxiliary DC jack from fairlead when winding the winch rope. ECBM0051 NOTICE Prolonged winching can overheat the winch motor and can drain the vehicle’s battery, even when the engine is idling. Al- low the winch motor to cool and the bat- tery to recharge between uses.

  • Page 82: Yamaha Adventure Pro Powered By Magellan

    This vehicle is equipped with a connector for  When the auxiliary DC jack is not being a GPS and navigation display. See your used, cover it with the cap. Yamaha dealer or visit shopyamaha.com for details. ECB02251 NOTICE  Do not use accessories requiring more than the stated maximum capacity.

  • Page 83: For Your Safety - Pre-Operation Checks

    Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem can- not be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Pre-operation checklist ITEM...
  • Page 84 ITEM ROUTINE PAGE 6-6, 6-6, 6-6, 9-29, • Check front differential, transmission case, and rear final Drivetrain gear for leakage. 9-31, 9-34 • Check coolant level in reservoir. Coolant 6-6, 9-36 • Fill with coolant if necessary. Accelerator pedal • Check free play and for proper operation. Seat belts •...

  • Page 85: Front And Rear Brakes

    Apply the brakes firmly for one minute. If there  Check that there is no free play in the brake is any leakage, have the vehicle inspected by pedal. If there is free play, have a Yamaha a Yamaha dealer. dealer check the brake system. (See page 9-51.)
  • Page 86 EWB02522 EWB02532 WARNING WARNING Gasoline and gasoline vapors are ex- Gasoline is poisonous and can cause inju- tremely flammable. To avoid fires and ex- ry or death. Handle gasoline with care. plosions and to reduce the risk of injury Never siphon gasoline by mouth. If you when refueling, follow these instructions.

  • Page 87: Engine Oil

    NOTICE If you carry a portable fuel container in the  Do not use oils with a diesel specifica- your Yamaha YXZ10YEXM / tion of “CD” or oils of a higher quality YXZ10YESM / YXZ10YEZM, be sure to se- than specified. In addition, do not use cure it with the cap tightened before driving oils labeled “ENERGY CONSERVING II”...

  • Page 88: Transmission

    EBU36030 pushed firmly. Wash off any dirt or mud that Differential gear could affect operation. Have a Yamaha dealer Make sure there is no oil leaking from the dif- repair as necessary for proper operation. ferential gear case.

  • Page 89: Passenger Handhold

    Always check the tightness of chassis and Yamaha dealer repair as necessary for proper wheel fittings and fasteners before starting operation. off. Take the vehicle to a Yamaha dealer or re- EBU36691 fer to the Service Manual for correct tighten- Drive select lever and shift paddles ing torque.

  • Page 90: Instruments, Lights And Switches

    Tire pressure EBU31840 Instruments, lights and switches Check that all instruments, lights and switch- es are working properly. Correct if necessary. EBU31851 Control cables When driving in cold weather, always make sure all control cables work smoothly before starting off. WARNING! Control cables can freeze in cold weather and you could be unable to control the vehicle.
  • Page 91 improper tire pressure may cause severe OPERATING TIRE PRESSURE (cold): injury or death from loss of control or roll- VEHICLE LOAD of 0.0–195.0 kg (0–430 lb) over. Tire pressure below the minimum FRONT: (Recommended) 114.0 kPa (1.140 kgf/cm², 16.5 psi) specified could also cause the tire to dis- REAR: (Recommended) lodge from the rim under severe driving...
  • Page 92 Tire inspection 1. Tire tread depth When the tire tread depth has worn to 3 mm (0.12 in) replace the tire. If the tire has a nail or glass fragments in it, or if the sidewall is cracked, replace the tire. 6-10...

  • Page 93: Operation

    If any abnormality is noticed EBU35720 during this period, consult a Yamaha dealer. Engine break-in There is never a more important period in the 0–10 hours: life of your vehicle than the period between 0 Avoid prolonged operation above 5300 r/min.

  • Page 94: Starting The Engine

     When the transmission is in the neutral 10–20 hours: Avoid prolonged operation above 6300 r/min. position, the transmission gear display shows “N” and the neutral indicator After break-in: light should come on. The vehicle may now be operated normally. ...

  • Page 95: Shifting And Reverse Driving

    For maximum engine life, never accelerate hard when the engine is cold! EBU36723 Shifting and reverse driving This vehicle is equipped with a 5-speed for- ward and 1-speed reverse manual transmis- sion with YCC-S (see page 5-23). The transmission allows you to control the 1.
  • Page 96 ECB03370 NOTICE  To use the drive select lever, you must be Even with the transmission in the neutral pressing the brake pedal and be stopped position, do not coast for long periods of (be traveling less than 5 km/h [3 mph]), and time with the engine off.
  • Page 97 5. When vehicle speed has sufficiently in- cause loss of control, an accident and inju- creased, use the shift paddle “ ” to shift ry. It could also cause engine or drivetrain into second gear (“2”). damage. 6. Follow the same procedure when shifting to the next higher gear.
  • Page 98 To drive in reverse EWB03300 WARNING Before you shift into reverse, make sure there are no obstacles or people behind you. When it is safe to proceed, go slowly. Hitting an obstacle or person could result in serious injury or death. 1.

  • Page 99: Dynamic Clutch Engagement

     Dynamic clutch engagement works in 1st 5. Check behind you, then release the brake pedal and press the accelerator pedal gear only.  Time to engagement will vary depending on gradually. 6. Continue to watch to the rear while driv- conditions.
  • Page 100  the engine is not warmed up or is overheat- ing.  the driver seat belt is not latched.  the differential gear is locked (“DIFF. LOCK” is selected) or the differential gear lock indicator is flashing.  the parking brake is applied. ...
  • Page 101  If the indicator light is flashing, release the accelerator pedal and let the engine return to idle speed. When the indicator light goes off, you may start off normally or retry acti- vating the launch system. 5. When ready, release both shift paddles at the same time and further press the ac- celerator pedal to launch the vehicle.

  • Page 102: Selecting The Drive Mode

    EBU39161 Selecting the drive mode The vehicle handles differently in each of the drive modes: “2WD”, “4WD” and “DIFF. LOCK”. For example, the vehicle requires more effort to turn in “DIFF. LOCK” than in “2WD”. Always stop the vehicle before changing the position of the On-Command drive knob. The drive mode icon changes according to the selected drive mode.
  • Page 103  When the knob is set to “DIFF. LOCK” or “4WD”, the drive mode icon and the indicator light will flash until the differential gear is completely locked or unlocked.  Turning the steering wheel back and forth will help the differential gear lock to engage or dis- engage.

  • Page 104: Parking

    Cargo bed EBU35441 Parking Use the hooks equipped on the cargo bed When parking, shift into first or reverse gear, (page 5-32) to tie down loads. Make sure the stop the engine, and then apply the parking load is securely fastened down, centered in brake.
  • Page 105  Make sure that cargo is securely fas- tened down—a loose load could change handling unexpectedly or strike occu- pants.  Do not exceed the maximum loading limit for the cargo bed: 136.0 kg (300 lb).  Do not exceed the maximum loading limit for the vehicle: 328.0 kg (723 lb).

  • Page 106: Basic Guide For Safe Use

    EBU31950 EBU33493 KNOW YOUR VEHICLE BASIC GUIDE FOR SAFE USE This off-road vehicle will handle and maneu- ver differently from cars, ATVs, go-carts, golf- EBU31962 cars and grounds-keeping vehicles. The YXZ10YEXM / YXZ10YESM / YXZ10YEXM / YXZ10YESM / YXZ10YEZM YXZ10YEZM owner you are responsible for has higher ground clearance and other fea- the safe and proper operation of this vehicle.
  • Page 107 overs. These rollovers can result in crushed limbs and other serious injuries or death to drivers or passengers. DRIVER As the owner/operator, it is your responsibility to protect yourself and your passenger from UNDER accidents, including rollovers. YXZ10YEXM / YXZ10YESM / YXZ10YEZM has many features, including a protective structure and seat belts, to help protect occu- pants, but the best way to avoid injuries is to...
  • Page 108  Do not allow children who need child safety to promote safe driving behaviors, you should supervise younger drivers and consider set- seats or booster seats in the YXZ10YEXM / ting rules and putting limits on how, when, YXZ10YESM / YXZ10YEZM. The seat belt and where the YXZ10YEXM / YXZ10YESM / is not designed to restrain automotive child YXZ10YEZM can be used.
  • Page 109 1. Seat belt 1. Passenger handhold 2. Shoulder bolster 2. Shoulder bolster 3. Door 3. Door YXZ10YEXM / YXZ10YESM / YXZ10YEZM comes with a variety of features to help reduce the risk of driver and passen- ger injury. These features work together, and when properly used, these features will help protect the occupants in the event of an acci- dent.
  • Page 110 Protective structure Seat belts The vehicle cage/frame provides a protective Seat belts should be worn by the driver and structure that helps limit intrusions by branch- passenger. The driver must be sure that the es or other objects and may reduce your risk passenger is belted before driving.
  • Page 111 A crash can damage the restraint systems in 1. Hold the latch plate as you pull the belt your vehicle. A damaged restraint system across your lap and chest. Make sure the may not properly protect the person using it, belt is not twisted and is not caught on resulting in serious injury or death in a crash.
  • Page 112 6. Check if the seat belt shoulder position suits the size of the driver and passenger. To lower the belt, insert the belt into the seat belt height adjuster slot as shown. To raise the belt, remove the belt from the height adjuster slot.
  • Page 113 Doors Passenger handhold The doors are designed to reduce the likeli- The passenger handhold is provided to grip hood that you will stick your leg out to stop during operation to maintain proper position the vehicle from tipping over or for any other and balance.
  • Page 114 2. Slide the handhold to the desired position and align the holes in the handhold bar with the holes in the handhold supports. Adjust the handhold position as follows. 1. Remove the locking pins. 1. Handhold support 2. Handhold bar 3.
  • Page 115 1. Wire loop Floorboard Seat and shoulder bolsters The floorboard allows you to brace your feet, The seats and shoulder bolsters are designed which helps you keep your body in the vehicle to help keep you in the vehicle. Do not put in the event of an accident or rollover.
  • Page 116 large obstacle, the steering wheel could brief- CORRECT GRIP EXAMPLE ly jerk in one direction or back and forth as the tires and vehicle respond to the obstacle. This quick motion could injure your thumbs or wrist if your thumbs or hand(s) are inside the steering wheel.

  • Page 117: Learning To Operate Your Vehicle

     Eye protection (goggles, helmet face shield, EBU36754 LEARNING TO OPERATE YOUR VEHI- or protective eyewear)  Over-the-ankle boots, gloves, long-sleeved shirt or jacket, and long pants Personal protective equipment An approved helmet and other personal pro- tective equipment can help in a variety of ways, including: ...
  • Page 118 Practice for new Yamaha YXZ10YEXM / YXZ10YESM / YXZ10YEZM users Become familiar with the performance char- acteristics of the vehicle in a large, flat area that is free of obstacles and other vehicles. Practice controlling the accelerator pedal, brakes, steering, and shift paddles. Drive at slow speeds with gradual acceleration and smooth turns.
  • Page 119 Getting ready to ride If you think or feel that the vehicle may tip or Perform the pre-operation checks on page roll, keep your body completely inside the 6-1. Follow the instructions on page 7-2 when protective structure of the vehicle: ...
  • Page 120 Braking Leaving the vehicle When slowing down or stopping, take your Do not get out of the vehicle while the engine foot off the accelerator pedal and press the is running. Take the key with when you leave brake pedal smoothly. Abrupt or improper the vehicle.
  • Page 121 Parking on a slope The parking brake is located on the rear drive You may need to turn the steering wheel left shaft. When the drivetrain is in “2WD” mode, and right to help the differential lock into only the rear wheels will be locked. Therefore, place.
  • Page 122 See page Your Yamaha YXZ10YEXM / YXZ10YESM / 5-33. YXZ10YEZM has higher ground clearance and other features to handle rugged terrain,...
  • Page 123 sense and remember that some hills are too over. Practice first on gentle slopes before at- steep for you to climb or descend. Use proper tempting steeper hills. Always check the driving techniques to avoid rearward, for- terrain carefully before attempting any hill. ward, or sideways rollovers on hills and To climb a hill, you need traction, momentum, slopes.
  • Page 124 then begin to coast down the hill. Use engine If you are sliding or skidding, try to steer in the braking as much as possible, gently applying direction the vehicle is sliding, to regain con- the brakes when necessary. trol. For example, if you feel the back of the vehicle start to slide to your right, steer to the Downhill right.
  • Page 125 Pavement Wet brakes may have reduced effectiveness. This vehicle is designed for off-road use only. After leaving the water, test the brakes. If nec- Avoid paved surfaces. Turn gradually and go essary, apply the brakes several times to let slowly if you must drive on pavement. friction dry them out.
  • Page 126 If you feel the vehicle begin to slide sideways muffler or exhaust pipe, or next to other hot or fishtail (rear-wheel sliding), steer into the di- parts. Check under the vehicle after operating rection of the slide if possible, to regain direc- in areas where combustible materials may tional control.
  • Page 127 If there is any question about your ability to maneuver safely over the obstacle, you should turn around if the ground is flat and you have the room or back up until you find a less difficult path. 8-22...

  • Page 128: Periodic Maintenance And Adjustment

    To avoid death during service or while using the ve- possible burns, let brake components cool hicle. If you are not familiar with vehicle before touching them. service, have a Yamaha dealer perform the service.

  • Page 129: Owner's Manuals And Tool Kit

    EBU39030 Owner’s Manuals and Tool kit Store this manual and the Winch Owner’s Manual (YXZ10YEZM) in a vinyl bag and al- ways carry them in the glove compartment as shown. Put the tool kit and tire pressure gauge under the passenger seat. 1.
  • Page 130 Yamaha dealer to check the torque settings and adjust them as necessary.

  • Page 131: Maintenance Charts

    Even if the vehicle isn’t driven for the stated mileage or engine hours, the month maintenance intervals should still be followed. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EBU35772...
  • Page 132 INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (150) (800) (1600) (1600) (3200) hours • Check for leakage. • Check for looseness and tighten all screw √ √ √ Exhaust system clamps and joints if necessary. •...
  • Page 133 EBU35803 General maintenance and lubrication chart INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (150) (800) (1600) (1600) (3200) hours • Check coolant leakage. √ √ √ √ √ • Repair if necessary. Cooling system •...
  • Page 134 INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (150) (800) (1600) (1600) (3200) hours √ √ √ √ √ • Check oil level. Differential gear √ √ • Change. • Check operation and for fluid leakage. √...
  • Page 135 INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (150) (800) (1600) (1600) (3200) hours • Check balance, runout, and for damage. • Replace if necessary. √ √ √ √ • Replace wheel if damaged or if runout is 14 * Wheels over specified limits.
  • Page 136 INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (150) (800) (1600) (1600) (3200) hours Drive shaft uni- √ √ √ 21 * • Lubricate with lithium-soap-based grease. versal joint • Check for cracks or other damage, and re- 22 * Drive shaft seal Every 1000 km (600 mi)
  • Page 137  The service items contained herein should not be considered exhaustive, therefore: • have your YXZ10YEXM / YXZ10YESM / YXZ10YEZM checked and serviced by your Yamaha dealer at regular intervals. • replace any damaged or visibly worn part immediately. 9-10...

  • Page 138: Hood

    EBU35080 Hood To remove Remove the bolts, and then pull the hood off as shown. EBU36932 Panels The panels shown need to be removed to perform some of the maintenance jobs de- scribed in this chapter. Refer to this section each time a panel needs to be removed and 1.
  • Page 139 Panel A To remove the panel 1. Unhook the projections as shown. 1. Panel A 2. Panel B 1. Panel A 2. Projection 2. Disconnect the interior light couplers (YXZ10YESM / YXZ10YEZM), and then remove the panel. 1. Panel C 2.
  • Page 140 YXZ10YESM / YXZ10YEZM 1. Interior light coupler Panel B To install the panel To remove the panel 1. Connect the interior light couplers. 1. Remove the hood. (See page 9-11.) (YXZ10YESM / YXZ10YEZM) 2. Remove panel A. 2. Place the panel in the original position. 3.
  • Page 141 1. Top cover 1. Passenger seat 2. Bolt 2. Bolt 3. Quick fastener screw 3. Seat belt 4. Remove the passenger seat cushion. 6. Remove the quick fastener screws and (See page 5-26.) the bolts, and then pull the panel off as 5.
  • Page 142 1. Panel B 1. Panel B 2. Quick fastener screw 2. Install the passenger seat by installing the 3. Bolt bolts, and then tighten them to the spec- To install the panel ified torque. 1. Place the panel in the original position, and then install the bolts and the quick Tightening torque: Passenger seat bolt:...
  • Page 143  Place the passenger seat belt in the original position. 3. Install the passenger seat cushion. 4. Install the top cover by installing the bolts and quick fastener screw. 5. Install panel A and the hood. Panels C and D To remove a panel 1.
  • Page 144 2. Remove the panel as shown. To install a panel 1. Place the panel in the original position. 1. Panel C 1. Panel C 1. Panel D 1. Panel D 9-17...

  • Page 145: Engine Oil And Oil Filter

    2. Turn the panel lock 1/4 turn counter- ECB03020 NOTICE clockwise, and then push the tab on the  Do not use oils with a diesel specifica- panel lock down so that it is pointing rear- tion of “CD” or oils of a higher quality ward.
  • Page 146 4. Remove the engine oil tank filler cap and wipe the dipstick with a clean rag. Add oil a little at a time so as not to overfill be- yond the maximum level mark. 7. Check the O-ring for damage, and re- place it if necessary.
  • Page 147 1. Engine oil tank cover 1. Engine oil tank filler cap 2. Bolt 4. Start the engine, warm it up for several minutes, and then turn it off. 5. Remove the engine oil tank filler cap and the cylinder head cap. 1.
  • Page 148 7. Remove the oil tank drain bolt and used gasket. 1. Engine oil drain bolt 2. Gasket 3. “ ” mark 1. Engine oil tank drain bolt 2. Gasket 8. Place an oil pan under the engine to col- A “ ”...
  • Page 149 Tightening torques: Engine oil drain bolt: 10 N·m (1.0 kgf·m, 7.4 lb·ft) Engine oil tank drain bolt: 16 N·m (1.6 kgf·m, 12 lb·ft) 11. Add 2.00 L (2.11 US qt, 1.76 Imp.qt) of the recommended engine oil to the oil tank.
  • Page 150 Be sure to wipe off spilled oil on any parts af- ter the engine and exhaust system have cooled down. 16. Install and tighten the engine oil tank filler cap. 17. Start the engine and let it idle for several minutes.
  • Page 151 1. Rear bottom panel 1. Center bottom panel 2. Bolt 2. Bolt 4. Remove the bolts, and then slide the cen- 5. Follow steps 2–9 of the “To change the ter bottom panel rearward to remove it. engine oil” section for the oil draining pro- cedure.
  • Page 152 An oil filter wrench is available from a Yamaha dealer. 1. O-ring 8. Install the new oil filter cartridge, and then tighten to the specified torque. Tightening torque: 1. Oil filter cartridge 2. Oil filter wrench Oil filter cartridge: 17 N·m (1.7 kgf·m, 13 lb·ft) 7.
  • Page 153 1. Torque wrench 1. Center bottom panel 9. Follow steps 10–20 of the “To change the engine oil” section for the oil filling proce- dure. 10. Slide the front portion of the center bot- tom panel into place as shown, and then hook the left and right sides of the center bottom panel into place.
  • Page 154 1. Bolt A 1. Bolt A 2. Bolt B 2. Bolt B 3. Bolt C 3. Bolt C Tightening torques: Bolt A: 7 N·m (0.7 kgf·m, 5.2 lb·ft) Bolt B: 7 N·m (0.7 kgf·m, 5.2 lb·ft) Bolt C: 7 N·m (0.7 kgf·m, 5.2 lb·ft) 12.

  • Page 155: Why Yamalube

    Bolt B: Why Yamalube 7 N·m (0.7 kgf·m, 5.2 lb·ft) YAMALUBE oil is a Genuine YAMAHA Part born of the engineers’ passion and belief that 13. Install the side panel bolts, and then tight- engine oil is an important liquid engine com- en them to the specified torque.

  • Page 156: Transmission Oil

    If necessary, Yamalube mineral, semisynthetic and syn- clean the filler cap and surrounding area. thetic oils have their own distinct characters and value. Yamaha’s experience gained over Recommended oil: many years of research and development into YAMALUBE oil since the 1960’s helps make Yamalube the...
  • Page 157 Add a sufficient amount to raise to the maxi- mum level mark, but do not overfill. 5. Check the O-ring for damage, and re- place it if necessary. 6. Install the transmission oil filler cap. 7. Install the panel. To change the transmission oil 1.

  • Page 158: Final Gear Oil

    Tightening torque: Transmission oil drain bolt: 20 N·m (2.0 kgf·m, 15 lb·ft) 6. Check the O-ring for damage, and re- place it if necessary. 7. Refill the transmission with the specified amount of the recommended oil. 8. Install the transmission oil filler cap. 9.
  • Page 159 ECB03590 NOTICE When checking or changing the final gear oil, make sure that no foreign material en- ters the final gear case. If necessary, clean the final gear oil filler bolt and surrounding area. Recommended oil: YAMALUBE 1. Final gear oil SAE 80W-90 API GL-5 Hypoid gear oil 2.
  • Page 160 4. Install the drain bolt and its new gasket, Tightening torque: and then tighten the bolt to the specified Final gear oil filler bolt: torque. 22 N·m (2.2 kgf·m, 16 lb·ft) Tightening torque: Changing the final gear oil Final gear oil drain bolt: 1.

  • Page 161: Differential Gear Oil

    2. Remove the differential gear oil filler bolt EBU36065 Differential gear oil and its gasket, and then check the oil lev- Check the oil level and change the differential el. It should be up to the brim of the filler gear oil at the intervals specified in the period- hole.
  • Page 162 5. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt to the specified torque. Tightening torque: Differential gear oil filler bolt: 23 N·m (2.3 kgf·m, 17 lb·ft) Changing the differential gear oil 1. Park the vehicle on a level surface. 1.

  • Page 163: Coolant

    7. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt If genuine Yamaha coolant is not available, to the specified torque. use an ethylene glycol antifreeze containing corrosion inhibitors for aluminum engines and Tightening torque: mix with distilled water at a 1:1 ratio.
  • Page 164 If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the ef- fectiveness of the coolant will be re- duced.

  • Page 165: Axle Boots

    To change the coolant The coolant must be changed at the intervals specified in the periodic maintenance chart. Have a Yamaha dealer change the coolant. WARNING! Never attempt to remove the radiator cap when the engine is hot. [EWB04250] EBU32400 Axle boots Check the axle boots for holes or tears.
  • Page 166 Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. 1. Spark plug gap If a spark plug shows signs of electrode ero- Spark plug gap: sion and excessive carbon or other deposits, 0.7–0.8 mm (0.028–0.031 in)

  • Page 167: Air Filter Maintenance

    300–600 km (200–400 mi). The secondary air filter is more difficult to ac- cess, cannot be cleaned, and should be re- placed by a Yamaha dealer every 2000–5000 km (1200–3000 mi). 9-40...
  • Page 168 Additionally, the fuel injection system would be affected, resulting in poor engine Service the air filters more frequently when performance and possible overheating. operating in wet or dusty environments. Clean the primary air filter as follows. Whenever air filter maintenance is performed: 1.
  • Page 169 1. Foam air filter 1. Air filter case cover lock 2. Air filter case cover 3. Remove the foam air filter element from 3. Match mark the air filter frame. 2. Remove the foam air filter. 9-42...
  • Page 170 1. Foam air filter element 6. Wash the foam material in warm soapy 2. Air filter frame water to remove remaining solvent, then 4. Wash the foam material gently but thor- rinse thoroughly with plain warm water. oughly parts cleaning solvent.

  • Page 171: Cleaning The Air Filter Case Check Hoses

    9. Thoroughly apply Yamalube foam air filter oil (or other quality liquid foam air filter— Make sure that the match mark on the cover do not use a spray-type product) to the lock is aligned with the close match mark on foam material.

  • Page 172: Cleaning The Spark Arrester

    EBU35141 Cleaning the spark arrester EWB03370 WARNING Hot exhaust system may cause burns. To avoid burns or fires, make sure that the en- gine is stopped and the exhaust system is cool before cleaning the spark arrester. Do not start the engine while cleaning the ex- haust system.
  • Page 173 2. Remove the tailpipe bolts. 1. Gasket 2. Spark arrester 1. Tailpipe bolt 3. Tailpipe 3. Remove the tailpipe by pulling it out of 5. Install the gasket, and then insert the tail- the muffler, and then remove the gasket. pipe into the muffler and align the bolt 4.

  • Page 174: Valve Clearance

    To prevent this, the valve clear- 1.0 mm (0.04 in), have a Yamaha dealer re- ance must be adjusted regularly. This adjust- place the brake pads as a set.

  • Page 175: Checking The Parking Brake Pads

    If a brake pad has worn to the level marks. Replenish the brake and YCC-S point that the wear indicator groove has al- clutch fluids if necessary. most disappeared, have a Yamaha dealer re- place the brake pads as a set. 9-48...
  • Page 176 1. Brake fluid reservoir 2. YCC-S clutch fluid reservoir 3. Minimum level mark  The brake and YCC-S clutch fluid reser- voirs are located under the hood (page 9-11).  For an accurate reading, make sure the ve- hicle is parked on a level surface. Specified fluid for brake and YCC-S clutch systems: DOT 4 brake fluid...
  • Page 177  Be careful that water or dust does not EWB04160 WARNING enter the brake or YCC-S clutch fluid Improper maintenance can result in loss of reservoir when refilling. Water will signif- braking ability or YCC-S clutch operation. icantly lower the boiling point of the fluid Observe these precautions: and may result in vapor lock.

  • Page 178: Brake And Ycc-S Clutch Fluid Replacement

    EBU32531 Brake and YCC-S clutch fluid replace- Checking the brake pedal ment Have a Yamaha dealer check the brakes at Complete fluid replacement should be done the intervals specified in the periodic mainte- only by trained Yamaha service personnel. nance chart. There should be no free play in Have a Yamaha dealer replace the following the brake pedal.

  • Page 179: Checking The Accelerator Pedal

    Periodically check the parking brake lever released. If the pedal free play is out of spec- free play and adjust it if necessary. ification, have a Yamaha dealer adjust or re- 1. Shift the transmission into first gear. place the throttle wire.
  • Page 180 1. Parking brake lever free play 1. Rubber cover 2. Adjusting nut 3. Remove panel B. (See page 9-11.) 3. Locknut 4. Release the parking brake lever. 7. Turn the adjusting nut in direction (a) to 5. Slide the rubber cover back on the park- increase the free play or in direction (b) to ing brake cable.

  • Page 181: Brake Light Switch

    Since the brake light Recommended lubricant: switch is a component of the YCC-S system, Yamalube LubezAll it must be adjusted by a Yamaha dealer, who has the necessary professional knowledge EBU36760 Pedal lubrication and experience.

  • Page 182: Checking The Stabilizer Bushes

    Checking the stabilizer bushes The stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance chart. Have a Yamaha dealer replace the stabilizer bushes if necessary. Front EBU35211 Upper and lower arm pivot lubrication...

  • Page 183: Rear Knuckle Upper And Lower Pivot Lubrication (Left And Right)

    Front EBU32590 Rear knuckle upper and lower pivot lu- brication (left and right) Lubricate the knuckle upper and lower pivots with a grease gun. Rear Recommended lubricant: Lithium-soap-based grease EBU35220 Drive shaft universal joint lubrication Lubricate the drive shaft universal joint with a grease gun.

  • Page 184: Steering Shaft Lubrication

    EBU32610 Recommended lubricant: Wheel removal Lithium-soap-based grease 1. Loosen the wheel nuts. 2. Elevate the vehicle and place a suitable EBU32600 Steering shaft lubrication stand under the frame. Lubricate the pivot points. 3. Remove the nuts from the wheel. 4. Remove the wheel. Recommended lubricant: Lithium-soap-based grease 9-57...

  • Page 185: Checking And Tightening The Bead Lock (Yxz10Yesm / Yxz10Yezm)

    Bead lock bolts: ever the tires have been replaced. 37 N·m (3.7 kgf·m, 27 lb·ft) EBU32620 Tire replacement Always use the same size and type of tires recommended in this owner’s manual. The tires that came with your Yamaha 9-58...

  • Page 186: Wheel Installation

    Size: 29 x 11.00R-14NHS EWB03390 WARNING Manufacturer/model: MAXXIS/M918 / BIGHORN Installing improper tires on your Yamaha (YXZ10YESM, YXZ10YEXM) YXZ10YEXM / YXZ10YESM / YXZ10YEZM MAXXIS/ML19/ML19A CARNAGE can affect handling and stability. This can (YXZ10YEZM) cause a loss of control.

  • Page 187: Battery

    EWB03400 EWB03410 WARNING WARNING Do not reverse the rims on your Yamaha Avoid battery contact with skin, eyes, or YXZ10YEXM / YXZ10YESM / YXZ10YEZM clothing. Shield eyes when working near to widen the track width. Installing wheels batteries. Keep out of reach of children.
  • Page 188 EWB03420 WARNING Batteries may produce explosive gases. Ventilate when charging or using in a closed space. Keep batteries away from sparks, flames, cigarettes, or other sourc- es of ignition. To remove the battery 1. Turn the key to “ ” (off). 1.
  • Page 189  Select a suitable charger and follow the manufacturer’s instructions, or have a Yamaha dealer charge it for you. 9-62...
  • Page 190 ECB00942 NOTICE  Always keep the battery charged. Stor- ing the battery in a discharged state for an extended period of time will cause permanent battery damage.  Do not store the battery in an excessive- ly cold or warm place [below freezing or above 30 °C (90 °F)].

  • Page 191: Jump-Starting

    4. Using a charged 12-volt battery, connect EBU35244 Jump-starting the positive lead of the jumper cable to Jump-starting the vehicle should be avoided. the positive terminal of the battery in the The battery should be removed and charged YXZ10YEXM / YXZ10YESM / instead.

  • Page 192: Fuse Replacement

    face of the passenger seat frame near the EBU35255 Fuse replacement center console in the YXZ10YEXM / The main fuse, the fuel injection system fuse, YXZ10YESM / YXZ10YEZM. the EPS fuse, and the fuse box are located under panel A. (See page 9-11.) 1.
  • Page 193 ECB00641 NOTICE To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Remove panel A. (See page 9-11.) 3. Remove the blown fuse, and then install a new fuse of the specified amperage. WARNING! Always use a fuse of the specified amperage.
  • Page 194 15.0 A electrical circuit in question to check if Ignition fuse: the device operates. If the fuse blows 15.0 A again immediately, have a Yamaha dealer Auxiliary DC jack fuse: check the electrical system. 10.0 A 5. Install the panel.

  • Page 195: Headlights

    There are no user replaceable bulbs. If one or more headlights do not come on, check for a loose connection, check the headlight fuse, and then have a Yamaha dealer check the ve- hicle.  When the headlights are set to low beam, only the top half of each lamp will illuminate.

  • Page 196: Brake/Tail Light

    This model is equipped with LED interior lights. There are no user replaceable bulbs. If one or more interior lights do not come on, check for a loose connection, check the fus- es, and then have a Yamaha dealer check the vehicle. EBU32700 Troubleshooting...
  • Page 197 If your vehicle requires any repair, take it to a Yamaha deal- The skilled technicians at a Yamaha dealer- ship have the tools, experience, and know- how to properly service your vehicle. Use only genuine Yamaha parts on your vehicle.

  • Page 198: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
  • Page 199 Restart the engine. If the engine overheats again, ask a Level is OK. Yamaha dealer to inspect and/or repair the cooling system.  Tap water can be used in an emergency. Change to the recommended coolant as soon as possible.

  • Page 200: Cleaning And Storage

    may have reduced stopping ability, in- EBU32720 CLEANING AND STORAGE creasing the chance of an accident. NOTICE: Excessive water pres- EBU35920 [EWB03471] Cleaning sure may cause water seepage and Frequent, thorough cleaning of your vehicle deterioration wheel bearings, will not only enhance its appearance but will brakes, transmission seals and electri- improve its general performance and extend cal devices.

  • Page 201: Storage

    1. Fill the fuel tank with fresh fuel and add with a light film of oil. Do not apply oil to the specified amount of Fuel Med Rx, any rubber parts or the seat covers. available from your Yamaha dealer, or equivalent product. Follow the instruc- 10-2...
  • Page 202 30 °C [90 °F] or less than 0 °C [32 °F]). Use of Fuel Med Rx or another high-quality fuel stabilizer eliminates the need to drain the fuel system. Consult a Yamaha dealer if the fuel system needs to be drained. 10-3...

  • Page 203: Specifications

    EBU32751 SPECIFICATIONS Dimensions: (Total weight of operator, passenger, cargo, and accessories) Overall length: Engine: 3147 mm (123.9 in) (YXZ10YESM, YXZ10YEXM) 3252 mm (128.0 in) (YXZ10YEZM) Combustion cycle: Overall width: 4-stroke 1626 mm (64.0 in) (YXZ10YESM, YXZ10YEXM) Cooling system: 1636 mm (64.4 in) (YXZ10YEZM) Liquid cooled Overall height: Valve train:...
  • Page 204 SAE viscosity grades: Final gear oil: 5W-30, 10W-30, 10W-40, 15W-40, 20W-40, 20W-50 Type: Recommended engine oil grade: SAE 80W-90 API GL-5 Hypoid gear oil API service SG type or higher, JASO standard MA Quantity: 0.47 L (0.50 US qt, 0.41 Imp.qt) 130 ˚F Differential gear oil: Type:...
  • Page 205 Throttle body: Front tire: ID mark: Size: B5H1 29 x 9.00R-14NHS Spark plug (s): Manufacturer/model: MAXXIS/M917 / BIGHORN (YXZ10YESM, YXZ10YEXM) Manufacturer/model: MAXXIS/ML19/ML19A CARNAGE (YXZ10YEZM) NGK/CR9EB Rear tire: Spark plug gap: 0.7–0.8 mm (0.028–0.031 in) Size: Drivetrain: 29 x 11.00R-14NHS Manufacturer/model: Primary reduction ratio: MAXXIS/M918 / BIGHORN (YXZ10YESM, YXZ10YEXM) 1.660 (88/53)
  • Page 206 Minimum: Rear suspension: Front: Type: 110.0 kPa (1.100 kgf/cm², 16.0 psi) Double wishbone Rear: Spring: 165.0 kPa (1.650 kgf/cm², 24.0 psi) Coil spring Front wheel: Shock absorber: Rim size: Gas-hydraulic damper 14 x 6.5 AT Wheel travel: Rear wheel: 432 mm (17.0 in) Electrical system: Rim size: 14 x 8.0 AT...
  • Page 207 Meter lighting: Fuses: Main fuse: Neutral indicator light: 50.0 A Fuel injection system fuse: High beam indicator light: 15.0 A EPS fuse: Reverse indicator light: 40.0 A Headlight fuse: Coolant temperature warning light: 15.0 A Signaling system fuse: Parking brake indicator light: 10.0 A Ignition fuse: Engine trouble warning light:...

  • Page 208: Consumer Information

    EBU32775 CONSUMER INFORMATION EBU32820 EBU38940 Vehicle Emission Control Information Emission Regulation (California) label An add-on or modified part must be compli- The Vehicle Emission Control Information la- ant with applicable ARB evaporative emission bel is affixed at the location in the illustration. control standards.
  • Page 209 Privacy Policy. Privacy Policy https://yamaha-motor.com/privacy-policy Yamaha will not disclose this data to a third party except in the following cases. In addi- tion, Yamaha may provide vehicle data to a contractor in order to outsource services re- lated to the handling of vehicle data.

  • Page 210: Noise Regulation

    EBU32830 NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering in- operative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 211: Maintenance Record

    EBU35842 MAINTENANCE RECORD Copies of work orders and/or receipts for parts you purchase and install will be required to doc- ument maintenance done in accordance with the warranty. The chart below is printed only as a reminder to you that the maintenance work is required. It is not acceptable proof of maintenance work.

  • Page 212: Yamaha Motor Corporation, U.s.a. 2020 And Later Model Side-By-Side Limited Warranty

    EBU32855 YAMAHA MOTOR CORPORATION, U.S.A. 2020 AND LATER MODEL SIDE-BY- SIDE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants THE CUSTOMER’S RESPONSIBILITY under this YAMAHA MOTOR CORPORATION, U.S.A. MAKES that new Yamaha Side-by-Side models purchased warranty shall be to: OTHER WARRANTY...
  • Page 213 Attention: Warranty Department 3. Each Yamaha Side x Side dealer is held responsible for his setup, service and war-ranty repair work. This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration record in accordance with federal law.

  • Page 214: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comfor ting uninterr upted factor y- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 215 Yamaha. See your dealer today! A special note: YAMAHA EXTENDED SERVICE If visiting your dealer isn’t convenient, contact Yamaha with your Vehicle Identification Number. We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O. Box 6555...

  • Page 216: Index

    INDEX Cup holders ..............5-31 Data recording, vehicle ..........12-1 Differential gear lock indicator light ....... 5-3 Accelerator pedal ............5-22 Differential gear oil, Periodic maintenance ....9-34 Accelerator pedal, checking ........9-52 Differential gear, Pre-operation check ......6-6 Accelerator pedal, Pre-operation check ......6-6 Doors ................5-25 Air filter .................9-40 Drive mode, selecting ..........
  • Page 217 Maintenance record ............. 12-4 Model label ..............1-1 Glove compartment ............. 5-30 Multi-function meter unit ..........5-10 Half clutch indicator light ..........5-6 Neutral indicator light ............ 5-2 Headlight beam, adjusting ........... 9-68 Noise regulation ............12-3 Headlights ..............9-68 Helmet reminder light ............
  • Page 218 Spark arrester, cleaning ..........9-45 Spark plugs, checking ..........9-38 Yamaha Adventure Pro powered by Magellan® ..5-51 Specifications ...............11-1 Yamalube ..............9-28 Stabilizer bushes, checking .........9-55 YCC-S clutch ............... 9-51 Starting the engine ............7-2 YCC-S clutch, Pre-operation check ......6-7 Steering, Pre-operation check ........6-7 YCC-S system .............
  • Page 219 EBU32880 For your best ownership experience, think Genuine Yamaha! Genuine Yamaha Parts – Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle, providing you with the performance and durability you have come to expect.
  • Page 220 PRINTED IN USA 2020.11-0.4×1 CR (E)

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