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Yamaha YXZ10YEXR Owner's Manual
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Yamaha YXZ10YEXR Owner's Manual

Yamaha YXZ10YEXR Owner's Manual

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READ THIS MANUAL CAREFULLY!
It contains important safety information.
OWNER'S MANUAL
YXZ10YEXR/YXZ10YEZR
LIT-11626-37-28
BDW-F8199-11

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Summary of Contents for Yamaha YXZ10YEXR

  • Page 1 READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER’S MANUAL YXZ10YEXR/YXZ10YEZR LIT-11626-37-28 BDW-F8199-11...
  • Page 2 EBU31032 Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your...
  • Page 3 Congratulations on your purchase of the Yamaha YXZ10YEXR / YXZ10YEZR. It represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pace- setting racing vehicles. With the purchase of this Yamaha, you can now appreciate the high de- gree of craftsmanship and reliability that have made Yamaha a leader in these fields.
  • Page 4 EBU31080 IMPORTANT MANUAL INFORMATION EBU31070 FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERI- OUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to poten- tial personal injury hazards.
  • Page 5  This vehicle complies with all state off-highway noise level and spark arrester laws and regulations. EBU31111 YXZ10YEXR / YXZ10YEZR OWNER’S MANUAL ©2024 by Yamaha Motor Corporation, U.S.A. 1st edition, June 2023 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.

  • Page 6: Table Of Contents

    On–Command drive knob EBU31120 CONTENTS “2WD/4WD/DIFF. LOCK” ....5-21 Accelerator pedal ....... 5-22 VEHICLE IDENTIFICATION ..... 1-1 Brake pedal ........5-22 Identification numbers......1-1 Parking brake lever ......5-23 YCC-S and shift modes ..... 5-23 LOCATION OF THE WARNING AND Drive select lever and shift paddles ...
  • Page 7 DC connectors ........5-49 OPERATION ..........7-1 Engine break-in........7-1 FOR YOUR SAFETY – Starting the engine .......7-2 PRE-OPERATION CHECKS....6-1 Operating the transmission ....7-3 Front and rear brakes ......6-3 Dynamic clutch engagement ....7-7 Fuel............6-3 Launch system operation .....7-8 Engine oil..........6-5 Selecting the drive mode....7-11 Transmission ........
  • Page 8 Engine oil and oil filter ......9-24 Checking the accelerator pedal..9-54 Why Yamalube ........9-30 Parking brake lever free play Transmission oil ......... 9-30 adjustment ........9-55 Final gear oil ........9-34 Brake light switch .......9-56 Differential gear oil ......9-37 Cable inspection and lubrication ..9-56 Coolant ..........
  • Page 9 Headlights .......... 9-72 YAMAHA MOTOR CORPORATION, Headlight beam adjustment ....9-72 U.S.A. 2020 AND LATER MODEL Brake/tail light ........9-73 SIDE-BY-SIDE LIMITED Interior lights (YXZ10YEZR) ....9-73 WARRANTY (for USA).......12-6 Troubleshooting ......... 9-73 YAMAHA EXTENDED SERVICE Troubleshooting charts ...... 9-75 (Y.E.S.) (for USA).......12-8 CLEANING AND STORAGE ....

  • Page 10: Vehicle Identification

    EBU38890 VEHICLE IDENTIFICATION EBU32781 EBU32800 Vehicle identification number Identification numbers The vehicle identification number is stamped Record the vehicle identification number, into the frame. model label information and key identification number in the spaces provided below. VEHICLE IDENTIFICATION NUMBER: MODEL LABEL INFORMATION: 1.
  • Page 11 * * * * - * * * 1. Model type code 2. Production code 1. Model label 3. Color code Your specific model can be identified by EBU32790 Key identification number checking the model type code found on the The key identification number is stamped on model label.
  • Page 12 1. Key identification number...

  • Page 13: Location Of The Warning And Specification Labels

    EBU33070 LOCATION OF THE WARNING AND SPECIFICATION LABELS...
  • Page 14 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
  • Page 15 1 YXZ10YEZR 2 YXZ10YEZR B4J-F8459-00 WARNING WARNING Do not rest hands or arms on door or shoulder bolster. This unit contains high pressure nitrogen gas. Mishandling can cause explosion. To avoid Injury, keep hands and arms completely Read owner’s manual for instructions. Inside the vehicle by holding the steering wheel or handhold.
  • Page 16 WARNING • Improper tire pressure or overloading this vehicle may cause severe injury or death from loss of control or rollover. • Never set or allow tire pressure to be below the minimum. Tire may dislodge from rim. OPERATING TIRE PRESSURE: With tires cold, set as follows. •...
  • Page 17 ISO3471 Never carry in severe injury or passengers death from loss of YAMAHA MOTOR CORPORATION U.S.A. in cargo bed. control, overturn or 6555 Katella Avenue, Cypress, other accidents. California 90630-5101, U.S.A. BHE-F4164-00...
  • Page 18 Do not hold the cage and door. BAS-F1568-01 YAMAHA MOTOR CORPORATION U.S.A. certifies this ROV complies with the American National Standard for Recreational Off-Highway Vehicles, ANSI/ROHVA-1-2016 Standard. B4J-F4163-01...
  • Page 19 WARNING VACUUM HOSE ROUTING PRESS. SENSOR Moving parts can crush and cut. Do not operate engine INTAKE MANIFOLD with guard removed. AVERTISSEMENT EMISSION HOSE ROUTING Les pièces mobiles ROLL OVER peuvent entraîner des VALVE SOLENOID coupures et des blessures VALVE par écrasement.

  • Page 20: Safety Information

    EBU38982 Be a responsible owner As the vehicle’s owner, you are responsible for the safe and proper operation of your Yamaha YXZ10YEXR / YXZ10YEZR. While understanding all parts of this manual are important for vehicle ownership, be sure to read this chapter and the instructions in Chapter 8 before operating your Yamaha YXZ10YEXR / YXZ10YEZR.
  • Page 21 Before you operate your Yamaha YXZ10YEXR / YXZ10YEZR  Prepare yourself and your passenger: • This vehicle is intended for use only by an operator 16 or older with a valid motor vehicle li- cense. Check local laws for minimum age requirements.
  • Page 22 • Do not drive or ride as passenger after using drugs or alcohol. Prepare your vehicle Perform the pre-operation checks each time you use the vehicle to make sure it is in safe oper- ating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
  • Page 23  Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, including rollovers. The YXZ10YEXR / YXZ10YEZR has higher ground clearance and other fea- tures to handle rugged terrain, and, as a result, can overturn in situations where some other vehicles may not.
  • Page 24 • Drive straight up and down inclines, not across them. If crossing a hill is unavoidable, drive slowly and turn downhill immediately if you feel the vehicle may tip. • Avoid paved surfaces. Turn gradually and go slowly if you must drive on pavement. This vehicle is designed for off-road use only.
  • Page 25  Do not operate the vehicle in fast-flowing water or water deeper than 40 cm (16 in). If you must cross shallow, slow-moving water, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces. Operating this vehicle through deep or fast-flowing water can lead to loss of control or overturn.
  • Page 26 Many companies with no connection to Yamaha manufacture parts and accessories or offer oth- er modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer.
  • Page 27 Aftermarket tires and rims The tires and rims that came with your YXZ10YEXR / YXZ10YEZR were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. Refer to page 9-61 for tire specifications and more information on replacing your tires.

  • Page 28: Description

    EBU31170 DESCRIPTION EBU31180 Left view 1. Auxiliary light (YXZ10YEZR) 8. Fuses 2. Headlights 9. Driver seat belt 3. Brake fluid reservoir 10.Coolant reservoir 4. YCC-S clutch fluid reservoir 11.Exhaust pipe 5. Rearview mirror (YXZ10YEZR) 12.Air filter 6. Interior light (YXZ10YEZR) 13.Front shock absorber 7.

  • Page 29: Right View

    EBU31190 Right view 11 10 1. Cargo bed 2. Engine 3. Passenger seat belt 4. Sun top (YXZ10YEZR) 5. Door 6. Fuel tank cap 7. Transmission 8. Shoulder bolster 9. Engine oil tank 10.Rear shock absorber 11.Muffler...

  • Page 30: Controls And Instruments

    EBU31200 Controls and instruments 2 3 4 17 16 15 1. Multi-function meter unit 10.Parking brake lever 2. Steering wheel 11.On-Command drive knob 3. Main switch 12.Light switch 4. Shift mode selector 13.Drive select lever 5. Winch switch (YXZ10YEZR) 14.Accelerator pedal 6.

  • Page 31: Instrument And Control Functions

    EBU3121D INSTRUMENT AND CONTROL The operation of the indicator and warning FUNCTIONS lights, and the multi-function meter can be EBU31221 confirmed at this time. Main switch EBU31241 Off position “ ” All electrical circuits are switched off. The key can be removed. EBU31251 Start position “...

  • Page 32: Indicator Lights And Warning Lights

    EBU3126A Indicator lights and warning lights 2 3 4 5 6 7 8 9 1. SPORT shift mode indicator light “ ” 2. SPORT AUTO shift mode indicator light “ ” 1. Shift light 3. AUTO shift mode indicator light “ ”...
  • Page 33 EBU40800 EBU34922 Parking brake indicator light “ ” Drivetrain icon “ / ” This indicator light comes on when the park- The drivetrain icon indicates what type of ing brake is applied. drive mode is currently selected. When 2WD is selected, the icon will turn off. When 4WD EBU39340 is selected, “...
  • Page 34 “ ” (on), or if the light remains on, stop the vehicle as soon as it is safe to do on, have a Yamaha dealer check the electrical so and allow the engine to idle for about 10 circuit.
  • Page 35 (see page off. If the warning light does not come on at 5-18). Have a Yamaha dealer check the self- all, comes on in red or blue, or if the warning diagnostic system.
  • Page 36 Yamaha dealer check the electrical circuit. go off, have a Yamaha dealer check the elec- trical circuit. If the steering load is too heavy (e.g., exces-...
  • Page 37 ” (on). If the warning light does not the indicator light does not come on and then come on and then go off, have a Yamaha go off, have a Yamaha dealer check the elec- dealer check the electrical circuit.
  • Page 38 Stop the vehicle on level ground safely off the main trail, and have the YCC-S system serviced by a Yamaha dealer before further operation. 1. Shift arm pivot If shifting into neutral is impossible using the 2.
  • Page 39 “ ” (on), or if accident, serious injury or death. the reminder light remains on after the driver seat belt is properly latched, have a Yamaha EBU40870 dealer check the electrical circuit. Shift mode indicator lights “ ”/“ ”/“ ”...

  • Page 40: Multi-Function Meter Unit

     tachometer EBU41021 Multi-function meter unit  odometer  two tripmeters  clock  hour meter  voltage display  coolant temperature display  fuel gauge  transmission gear display  shift light control mode  error code display 1. Tachometer 2.
  • Page 41 Speedometer Tachometer 1. Speedometer 1. Tachometer 2. Tachometer red zone The speedometer shows the vehicle’s travel- The tachometer shows the engine speed in ing speed. The speedometer can be set to crankshaft revolutions per minute (r/min). “MPH” or “km/h”. This also changes the When the vehicle is first powered on, the ta- odometer and tripmeter units between miles chometer needle will sweep once across the...
  • Page 42 Red zone: 10500 r/min and above Push the “SELECT” button to switch between the odometer “ODO” and the tripmeters “TRIP A” and “TRIP B” in the following order: Odometer and tripmeters ODO → TRIP A → TRIP B → ODO To reset a tripmeter, set the display to the tripmeter you want to reset, then push the “RESET”...
  • Page 43 Clock, hour meter, voltage display and Push the “MODE” button to switch between coolant temperature display the clock “CLOCK”, the hour meter “HOUR”, the voltage display “VOLTAGE”, and the coolant temperature display in the following order: CLOCK → HOUR → VOLTAGE → coolant temperature →...
  • Page 44 If the voltage display indicates “LO” or “HI”, there may be trouble with the battery charging circuit or the battery may be faulty. If this occurs, have a Yamaha dealer check or repair the vehicle. Coolant temperature display 1. Voltage display This display shows “...
  • Page 45 low, “LO” will be displayed. When the coolant Fuel gauge temperature rises, the coolant temperature display will begin to flash. If the coolant tem- perature continues to rise, the message “HI” will flash.  The coolant temperature display can be set to “°C”...
  • Page 46 This fuel gauge is equipped with a self-diag- nostic system. If a problem is detected in an electrical circuit, the fuel gauge will flash re- peatedly. If this occurs, have a Yamaha deal- er check the electrical circuit. Transmission gear display 1.
  • Page 47  Deactivation point: this function allows you  Off: the shift light is deactivated; in oth- to select the engine speed at which the light er words, it does not come on or flash. is deactivated. (The shift light will confirm this setting by flashing once every two seconds.) To enter the shift light control mode 2.
  • Page 48 1. Push the “RESET” button to select the 1. Push the “RESET” button to select the desired engine speed for activating the desired engine speed for deactivating the shift light. shift light. 2. Push the “MODE” button to confirm the 2.

  • Page 49: Light Switch

     If the display indicates an error code, note 1. Light switch “ ” the code number and have a Yamaha deal- Set the switch to “ ” to turn on the low er check the vehicle.

  • Page 50: Interior Light Switch (Yxz10Yezr)

    that the electric starter will not have enough power to crank the engine. If this should happen, remove the battery and re- charge it. EBU36942 Interior light switch “ ” (YXZ10YEZR) 1. Interior light switch “ ” EBU38922 Winch switch “ ”...

  • Page 51: On-Command Drive Knob "2Wd/4Wd/Diff. Lock

    This switch is used when operating the winch drive with differential lock. Select the appro- (page 5-47). Read this manual and the Winch priate drive according to the terrain and driv- Owner’s Manual completely before operating ing conditions.  “2WD” (two–wheel drive): Power is sup- the winch switch.

  • Page 52: Accelerator Pedal

    EBU31413 EBU31421 Accelerator pedal Brake pedal 1. Accelerator pedal 1. Brake pedal Press the accelerator pedal to increase en- Press the brake pedal to slow or stop the ve- gine speed and thus vehicle speed. Release hicle. the accelator pedal and spring tension will re- turn the pedal to idle position.

  • Page 53: Parking Brake Lever

    YCC-S and shift modes This vehicle is equipped with a sequential 6- speed + 1 reverse transmission controlled by the Yamaha Chip Controlled-Shift system (YCC-S). The drive select lever is used to shift the transmission into forward drive (D), neutral (N), and reverse (R).

  • Page 54: Drive Select Lever And Shift Paddles

     To use the drive select lever you must be pressing the brake pedal and be stopped (be traveling less than 5 km/h [3 mph]), and the engine should be at idle speed.  The shift paddles can be used to manually change gears in any shift mode.

  • Page 55: Fuel Tank Cap

    The drive select lever is used to shift the EBU31451 Fuel tank cap transmission between forward drive (D), neu- tral (N), and reverse (R). – – 1. Fuel tank cap Remove the fuel tank cap when refueling. To 1. Shift paddle “ ”...

  • Page 56: Seats

    To open a door, pull the handle. To close a door, push or pull the door inward until it is securely latched. Be sure the door is SE- CURELY LATCHED AFTER CLOSING IT. 1. Driver seat cushion 1. Door 2. Handle EBU33461 Seats To remove a seat cushion, lift the front of the...

  • Page 57: Adjusting The Driver Seat Position

    To install a seat cushion, insert the projec- EBU34993 Adjusting the driver seat position tions on the rear of the seat cushion under the The driver seat position can be adjusted to seat frame, and then insert the projection on suit the driver’s preference.

  • Page 58: Adjusting The Steering Wheel Position

    Adjust the driver seat position and make sure it is locked in place before starting off. EBU35002 Adjusting the steering wheel position The steering wheel position can be adjusted to suit the driver’s preference. WARNING! Never adjust the steering wheel position while operating the vehicle, otherwise the 1.

  • Page 59: Rearview Mirror (Yxz10Yezr)

    EBU36953 EBU36184 Rearview mirror (YXZ10YEZR) Seat belts 1. Rearview mirror (YXZ10YEZR) 1. Seat belt Always wear the seat belts properly while rid- ing in the vehicle. (See page 8-5.) Adjust the rearview mirror before starting off.  If the vehicle is driven without the driver seat belt fastened, a buzzer will sound.

  • Page 60: Glove Compartment

    EBU31503 ECB02071 NOTICE Glove compartment To protect from damage, do not put metal items, like tools, or sharply edged items di- rectly in the glove compartment. If they must be stored, wrap them in appropriate cushioning material. EBU31520 Cup holders Be sure to tightly close the cap of any plastic bottle before placing it in a cup holder.

  • Page 61: Cargo Bed

     Do not place any other items than seal-  Do not exceed the specified maximum able plastic containers in the cup hold- load limits. Heavier cargo could cause ers; otherwise, they may be thrown loss of control because of improper about and possibly injure people in the weight balance.

  • Page 62: Flag Pole Bracket

    EBU35660 Flag pole bracket  Spring preload adjusting nut This model is equipped with a flag pole brack-  Rebound damping force adjusting screw  High speed compression damping force adjusting bolt  Low speed compression damping force adjusting screw ...
  • Page 63 4. Turn the spring preload adjusting nut in  A special wrench and special tool can be direction (a) to increase the spring pre- obtained at a Yamaha dealer to make the load and thereby harden the suspension, spring preload or crossover setting adjust- and in direction (b) to decrease the spring ment.
  • Page 64 The spring preload setting is determined by measuring distance A, shown in the illustra- tion. The shorter distance A is, the higher the spring preload; the longer distance A is, the lower the spring preload. Spring preload setting: Minimum (soft): Distance A = 1.
  • Page 65 Crossover setting The crossover setting adjusts the timing when the shock absorber transitions from the soft spring to the hard spring.  It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted.  The crossover setting is measured from the bottom of the spring retainer to the top of 1.
  • Page 66 90˚ 1. Special tool 1. Distance B 2. 3/8 inch (9.5 mm) drive wrench 2. Spring retainer 3. Crossover locknut 3. Crossover locknut 4. Crossover adjusting nut 2. Turn the crossover adjusting nut in direc- tion (a) to increase the crossover setting Crossover setting: and in direction (b) to decrease the cross- Minimum (soft):...
  • Page 67 3. Tighten the locknut to the specified Rebound damping force torque. NOTICE: Always tighten the Turn the rebound damping force adjusting locknut against the adjusting nut, and screw in direction (a) to increase the rebound then tighten it to the specified torque. damping force and thereby harden the damp- ing, and in direction (b) to decrease the re- [ECB00082]...
  • Page 68 Rebound damping setting: Minimum (soft): 26 click(s) in direction (b) Standard: 12 click(s) in direction (b) Maximum (hard): 1 click(s) in direction (b) Compression damping force High speed compression damping force 1. High speed compression damping force adjusting bolt To increase the compression damping force High speed compression damping setting and thereby harden the high speed compres- Minimum (soft):...
  • Page 69 Low speed compression damping force Low speed compression damping setting To increase the compression damping force Minimum (soft): and thereby harden the low speed compres- 4 turn(s) out from the fully turned in posi- tion sion damping, turn the compression damping Standard: force adjusting screw in direction (a).

  • Page 70: Rear Shock Absorbers

    Notes on adjusting the suspension adjusting bolt  A special wrench and special tool can be  Low speed compression damping force obtained at a Yamaha dealer to make the adjusting screw spring preload or crossover setting adjust-  Crossover adjusting nut ment.
  • Page 71  When adjusting the damping force settings, turn the adjuster in direction (a) until it stops, and then count the turns or clicks in direction (b).  Although a damping force adjuster may turn or click beyond the stated minimum settings, such adjustments are ineffective and may damage the suspension.
  • Page 72 4. Tighten the locknut to the specified Spring preload setting: torque. NOTICE: Always tighten the Minimum (soft): locknut against the adjusting nut, and Distance A = 610.9 mm (24.05 in) then tighten it to the specified torque. Standard: [ECB00082] Distance A = 598.2 mm (23.55 in) Tightening torque: Maximum (hard):...
  • Page 73 90˚ 1. Distance B 1. Special tool 2. Spring retainer 2. 3/8 inch (9.5 mm) drive wrench 3. Crossover locknut 3. Crossover locknut 4. Crossover adjusting nut 2. Turn the crossover adjusting nut in direc- 1. Loosen the crossover locknut as shown. tion (a) to increase the crossover setting and in direction (b) to decrease the cross- over setting.
  • Page 74 3. Tighten the locknut to the specified torque. NOTICE: Always tighten the locknut against the adjusting nut, and then tighten it to the specified torque. [ECB00082] Tightening torque: Locknut: 41 N·m (4.1 kgf·m, 30 lb·ft) 1. Distance B 2. Spring retainer 3.
  • Page 75 Rebound damping force Rebound damping setting: Turn the rebound damping force adjusting Minimum (soft): screw in direction (a) to increase the rebound 26 click(s) in direction (b) Standard: damping force and thereby harden the damp- 12 click(s) in direction (b) ing, and in direction (b) to decrease the re- Maximum (hard): bound damping force and thereby soften the...
  • Page 76 Low speed compression damping force To increase the compression damping force and thereby harden the low speed compres- sion damping, turn the compression damping force adjusting screw in direction (a). To de- crease the compression damping force and thereby soften the low speed compression damping, turn the adjusting screw in direction (b).

  • Page 77: Winch (Yxz10Yezr)

    Standard: out shock absorber assembly yourself. 2 turn(s) out from the fully turned in posi- Take the shock absorber assembly to a tion Yamaha dealer for any service. Maximum (hard): Adjusting screw fully turned in EBU38930 Winch (YXZ10YEZR) EWB03500...

  • Page 78: Auxiliary Dc Jack

    EWB04320 EBU35057 Auxiliary DC jack WARNING To reduce the risk of injury or death, read and follow the Winch Owner’s Manual pri- or to use. Never let anyone come between the winch and pulled object or the winch and anchor point. Do not use the winch un- less all bystanders are a safe distance away.

  • Page 79: Dc Connectors

    DC connector(s) for the installation of op-  When the auxiliary DC jack is not being tional electric accessories. used, cover it with the cap. Consult a Yamaha dealer for more informa- tion regarding the location and capacity of the ECB02251 NOTICE DC connector(s) and about what accessories ...

  • Page 80: For Your Safety - Pre-Operation Checks

    Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem can- not be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Pre-operation checklist ITEM...
  • Page 81 ITEM ROUTINE PAGE 6-6, 6-6, 6-6, 9-30, • Check front differential, transmission case, and rear final Drivetrain gear for leakage. 9-34, 9-37 • Check coolant level in reservoir. Coolant 6-6, 9-39 • Fill with coolant if necessary. Accelerator pedal • Check free play and for proper operation. Seat belts •...

  • Page 82: Front And Rear Brakes

    Apply the brakes firmly for one minute. If there  Check that there is no free play in the brake is any leakage, have the vehicle inspected by pedal. If there is free play, have a Yamaha a Yamaha dealer. dealer check the brake system. (See page 9-54.)
  • Page 83 EWB02522 EWB02532 WARNING WARNING Gasoline and gasoline vapors are ex- Gasoline is poisonous and can cause inju- tremely flammable. To avoid fires and ex- ry or death. Handle gasoline with care. plosions and to reduce the risk of injury Never siphon gasoline by mouth. If you when refueling, follow these instructions.

  • Page 84: Engine Oil

    If you carry a portable fuel container in the  Do not use oils with a diesel specifica- your Yamaha YXZ10YEXR / tion of “CD” or oils of a higher quality YXZ10YEZR, be sure to secure it with the cap than specified. In addition, do not use tightened before driving the vehicle.

  • Page 85: Transmission

    EBU36030 pushed firmly. Wash off any dirt or mud that Differential gear could affect operation. Have a Yamaha dealer Make sure there is no oil leaking from the dif- repair as necessary for proper operation. ferential gear case.

  • Page 86: Passenger Handhold

    Always check the tightness of chassis and Yamaha dealer repair as necessary for proper wheel fittings and fasteners before starting operation. off. Take the vehicle to a Yamaha dealer or re- EBU36691 fer to the Service Manual for correct tighten- Drive select lever and shift paddles ing torque.

  • Page 87: Instruments, Lights And Switches

    Tire pressure EBU31840 Instruments, lights and switches Check that all instruments, lights and switch- es are working properly. Correct if necessary. EBU31851 Control cables When driving in cold weather, always make sure all control cables work smoothly before starting off. WARNING! Control cables can freeze in cold weather and you could be unable to control the vehicle.
  • Page 88 injury or death from loss of control or roll- OPERATING TIRE PRESSURE (cold): over. Tire pressure below the minimum VEHICLE LOAD of 0.0–200.0 kg (0–441 lb) specified could also cause the tire to dis- FRONT: (Recommended) 110.0 kPa (1.100 kgf/cm², 16.0 psi) lodge from the rim under severe driving REAR: (Recommended) conditions.
  • Page 89 Tire inspection 1. Tire tread depth When the tire tread depth has worn to 3 mm (0.12 in) replace the tire. If the tire has a nail or glass fragments in it, or if the sidewall is cracked, replace the tire. 6-10...

  • Page 90: Operation

    If any abnormality is noticed EBU35721 during this period, consult a Yamaha dealer. Engine break-in There is never a more important period in the 0–8 hours: life of your vehicle than the period between 0 Avoid prolonged operation above 5300 r/min.

  • Page 91: Starting The Engine

     When the transmission is in the neutral 8–15 hours: Avoid prolonged operation above 6300 r/min. position, the transmission gear display shows “N” and the neutral indicator After break-in: light should come on. The vehicle may now be operated normally. ...

  • Page 92: Operating The Transmission

    For maximum engine life, never accelerate hard when the engine is cold! EBU40901 Operating the transmission This vehicle is equipped with a sequential 6- speed + 1 reverse transmission with YCC-S and three shift modes (see page 5-23). Use the drive select lever to change between for- 1.
  • Page 93  During an emergency stop or sudden brak- ing, the transmission will not auto downshift to 1st gear. Use the shift paddle “ ” to downshift, and then apply the accelerator pedal to resume normal operation. ECB03370 NOTICE Even with the transmission in the neutral position, do not coast for long periods of time with the engine off.
  • Page 94 3. Select forward (D) using the drive select lever (the transmission gear display When high clutch temperature is detected, should show “1”). starting out in 2nd gear (shifting into 2nd gear 4. Release the brake pedal and press the while the vehicle is stopped) is disabled and accelerator pedal gradually.
  • Page 95 EWB00712 Shift up points: WARNING 1st → 2nd: 14 km/h (9 mi/h) Make sure the engine has sufficiently 2nd → 3rd: 20 km/h (12 mi/h) slowed before shifting to a lower gear. En- 3rd → 4th: 31 km/h (19 mi/h) 4th →...

  • Page 96: Dynamic Clutch Engagement

    1. Stop the vehicle and continue to apply 6. Continue to watch to the rear while driv- the brake pedal. ing in reverse. 2. Check behind you. EBU37791 3. Select reverse (R) using the drive select Dynamic clutch engagement lever. When driving up a steep hill or over rocky ter- rain at very slow speed in 1st gear, or when ...

  • Page 97: Launch System Operation

     Time to engagement will vary depending on  the differential gear is locked (“DIFF. conditions. LOCK” is selected) or the differential gear lock indicator is flashing. ECB03740  the parking brake is engaged. NOTICE  an engine or system malfunction is detect- Do not use repeatedly in a short period of ed (a warning light is on).
  • Page 98 2. While pressing the brake pedal, pull both shift paddles toward you and hold them  Letting off the accelerator pedal during the in that position. The launch system indi- launch sequence will cancel the launch sys- cator light will come on, and the launch tem.
  • Page 99  When the clutch has completely engaged, the launch system and the launch system indicator light will turn off. ECB03430 NOTICE Do not make consecutive launches with- out allowing the clutch to cool down. Oth- erwise, clutch system damaged. 7-10...

  • Page 100: Selecting The Drive Mode

    EBU40910 Selecting the drive mode The vehicle handles differently in each of the drive modes: “2WD”, “4WD” and “DIFF. LOCK”. For example, the vehicle requires more effort to turn in “DIFF. LOCK” than in “2WD”. Always stop the vehicle before changing the position of the On-Command drive knob. The drive mode icon changes according to the selected drive mode.
  • Page 101  When the knob is set to “DIFF. LOCK” or “4WD”, the drive mode icon and the indicator light will flash until the differential gear is completely locked or unlocked.  Turning the steering wheel back and forth will help the differential gear lock to engage or dis- engage.

  • Page 102: Parking

    Cargo bed EBU35441 Parking Use the hooks equipped on the cargo bed When parking, shift into first or reverse gear, (page 5-31) to tie down loads. Make sure the stop the engine, and then apply the parking load is securely fastened down, centered in brake.

  • Page 103: Towing The Vehicle

     Make sure that cargo is securely fas- tened down—a loose load could change handling unexpectedly or strike occu- pants.  Do not exceed the maximum loading limit for the cargo bed: 136.0 kg (300 lb).  Do not exceed the maximum loading limit for the vehicle: 303.0 kg (668 lb).

  • Page 104: Basic Guide For Safe Use

    BASIC GUIDE FOR SAFE USE This off-road vehicle will handle and maneu- ver differently from cars, ATVs, go-carts, golf- EBU31962 cars and grounds-keeping vehicles. The As a YXZ10YEXR / YXZ10YEZR owner you YXZ10YEXR / YXZ10YEZR higher are responsible for the safe and proper oper- ground clearance and other features to han- ation of this vehicle.
  • Page 105 DRIVER YXZ10YEXR / YXZ10YEZR has many fea- tures, including a protective structure and UNDER seat belts, to help protect occupants, but the best way to avoid injuries is to avoid acci- dents.
  • Page 106  Do not allow children who need child safety tomobiles, to promote safe driving behaviors, you should supervise younger drivers and seats or booster seats in the YXZ10YEXR / consider setting rules and putting limits on YXZ10YEZR. The seat belt is not designed how, when, and where the YXZ10YEXR / to restrain automotive child safety seats.
  • Page 107 1. Passenger handhold 2. Shoulder bolster 3. Door The YXZ10YEXR / YXZ10YEZR comes with a variety of features to help reduce the risk of driver and passenger injury. These features work together, and when properly used, these features will help protect the occupants in the event of an accident.
  • Page 108 Protective structure Seat belts The vehicle cage/frame provides a protective Seat belts should be worn by the driver and structure that helps limit intrusions by branch- passenger. The driver must be sure that the es or other objects and may reduce your risk passenger is belted before driving.
  • Page 109 A crash can damage the restraint systems in 1. Hold the latch plate as you pull the belt your vehicle. A damaged restraint system across your lap and chest. Make sure the may not properly protect the person using it, belt is not twisted and is not caught on resulting in serious injury or death in a crash.
  • Page 110 6. Check if the seat belt shoulder position suits the size of the driver and passenger. To lower the belt, insert the belt into the seat belt height adjuster slot as shown. To raise the belt, remove the belt from the height adjuster slot.
  • Page 111 Doors Passenger handhold The doors are designed to reduce the likeli- The passenger handhold is provided to grip hood that you will stick your leg out to stop during operation to maintain proper position the vehicle from tipping over or for any other and balance.
  • Page 112 2. Slide the handhold to the desired position and align the holes in the handhold bar with the holes in the handhold supports. Adjust the handhold position as follows. 1. Remove the locking pins. 1. Handhold support 2. Handhold bar 3.
  • Page 113 Keep your palms on the out- side of the steering wheel. Similar to other off- road vehicles, YXZ10YEXR / YXZ10YEZR hits a deep rut or large obstacle, 8-10...
  • Page 114 the steering wheel could briefly jerk in one di- CORRECT GRIP EXAMPLE rection or back and forth as the tires and ve- hicle respond to the obstacle. This quick motion could injure your thumbs or wrist if your thumbs or hand(s) are inside the steering wheel.

  • Page 115: Learning To Operate Your Vehicle

     Eye protection (goggles, helmet face shield, EBU36754 LEARNING TO OPERATE YOUR VEHI- or protective eyewear)  Over-the-ankle boots, gloves, long-sleeved shirt or jacket, and long pants Personal protective equipment An approved helmet and other personal pro- tective equipment can help in a variety of ways, including: ...
  • Page 116 Practice for new Yamaha YXZ10YEXR / YXZ10YEZR users Become familiar with the performance char- acteristics of the vehicle in a large, flat area that is free of obstacles and other vehicles. Practice controlling the accelerator pedal, brakes, steering, and shift paddles. Drive at slow speeds with gradual acceleration and smooth turns.
  • Page 117 Getting ready to ride If you think or feel that the vehicle may tip or Perform the pre-operation checks on page roll, keep your body completely inside the 6-1. Follow the instructions on page 7-2 when protective structure of the vehicle: ...
  • Page 118 Braking Leaving the vehicle When slowing down or stopping, take your Do not get out of the vehicle while the engine foot off the accelerator pedal and press the is running. Take the key with when you leave brake pedal smoothly. Abrupt or improper the vehicle.
  • Page 119 Parking on a slope The parking brake is located on the rear drive You may need to turn the steering wheel left shaft. When the drivetrain is in “2WD” mode, and right to help the differential lock into only the rear wheels will be locked. Therefore, place.
  • Page 120 See page Your Yamaha YXZ10YEXR / YXZ10YEZR has 5-32. higher ground clearance and other features to handle rugged terrain, and as a result, can...
  • Page 121 sense and remember that some hills are too over. Practice first on gentle slopes before at- steep for you to climb or descend. Use proper tempting steeper hills. Always check the driving techniques to avoid rearward, for- terrain carefully before attempting any hill. ward, or sideways rollovers on hills and To climb a hill, you need traction, momentum, slopes.
  • Page 122 then begin to coast down the hill. Use engine If you are sliding or skidding, try to steer in the braking as much as possible, gently applying direction the vehicle is sliding, to regain con- the brakes when necessary. trol. For example, if you feel the back of the vehicle start to slide to your right, steer to the Downhill right.
  • Page 123 Pavement Wet brakes may have reduced effectiveness. This vehicle is designed for off-road use only. After leaving the water, test the brakes. If nec- Avoid paved surfaces. Turn gradually and go essary, apply the brakes several times to let slowly if you must drive on pavement. friction dry them out.
  • Page 124 If you feel the vehicle begin to slide sideways muffler or exhaust pipe, or next to other hot or fishtail (rear-wheel sliding), steer into the di- parts. Check under the vehicle after operating rection of the slide if possible, to regain direc- in areas where combustible materials may tional control.
  • Page 125 If there is any question about your ability to maneuver safely over the obstacle, you should turn around if the ground is flat and you have the room or back up until you find a less difficult path. 8-22...

  • Page 126: Periodic Maintenance And Adjustment

    To avoid death during service or while using the ve- possible burns, let brake components cool hicle. If you are not familiar with vehicle before touching them. service, have a Yamaha dealer perform the service.

  • Page 127: Owner's Manuals

    Manual (YXZ10YEZR) in a vinyl bag and al- eration requiring one, take your vehicle to a ways carry them in the glove compartment as Yamaha dealer to check the torque settings shown. and adjust them as necessary. 1. Owner’s Manual...

  • Page 128: Maintenance Charts

    Even if the vehicle isn’t driven for the stated mileage or engine hours, the month maintenance intervals should still be followed. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EBU35773...
  • Page 129 INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (150) (800) (1600) (1600) (3200) hours • Check for leakage. • Check for looseness and tighten all screw √ √ √ Exhaust system clamps and joints if necessary. •...
  • Page 130 EBU35805 General maintenance and lubrication chart INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (150) (800) (1600) (1600) (3200) hours • Check coolant leakage. √ √ √ √ √ • Repair if necessary. Cooling system •...
  • Page 131 INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (150) (800) (1600) (1600) (3200) hours √ √ √ √ √ • Check oil level. Final gear oil √ √ • Change. √ √ √ √ √...
  • Page 132 INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (150) (800) (1600) (1600) (3200) hours • Change the brake fluid. Brake fluid and 14 * • Replace internal components of master cyl- Every 2 years internals inder and calipers.
  • Page 133 INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (150) (800) (1600) (1600) (3200) hours Upper and lower √ √ √ 22 * • Lubricate with lithium-soap-based grease. arm pivots Rear knuckle up- √ √ √...
  • Page 134  The service items contained herein should not be considered exhaustive, therefore: • have your YXZ10YEXR / YXZ10YEZR checked and serviced by your Yamaha dealer at reg- ular intervals. • replace any damaged or visibly worn part immediately.

  • Page 135: Hoods

    EBU40980 Hoods The hoods shown need to be removed to per- form some of the maintenance jobs de- scribed in this chapter. Refer to this section each time a hood needs to be removed and installed. 1. Hood A 2. Bolt To install the hood Place the hood in the original position, and then install the bolts.
  • Page 136 1. Hood B Hood B 2. Bolt 3. Quick fastener screw To remove the hood 3. Remove the quick fastener screws. 1. Remove the hood A. 2. Remove the quick fastener screws and the bolts. 9-11...
  • Page 137 1. Hood B 1. Hood B 2. Front fender 3. Quick fastener screw Lift up the end of the front fender and pull the hood. Lift up the end of the front fender and remove the quick fastener from the gap between the To install the hood front fender and hood.

  • Page 138: Panels

    EBU36933 Panels The panels shown need to be removed to perform some of the maintenance jobs de- scribed in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. Panel C 2. Panel D Panel A To remove the panel 1.
  • Page 139 YXZ10YEZR: 1. Panel A 1. Interior light coupler 2. Projection 2. Disconnect the interior light couplers To install the panel (YXZ10YEZR), and then remove the pan- 1. Connect the interior light couplers. (YXZ10YEZR) 2. Place the panel in the original position. 9-14...
  • Page 140 1. Top cover Panel B 2. Bolt 3. Quick fastener screw To remove the panel 4. Remove the passenger seat cushion. 1. Remove the hood A. (See page 9-10.) (See page 5-26.) 2. Remove panel A. 5. Remove the passenger seat by removing 3.
  • Page 141 1. Passenger seat 1. Panel B 2. Bolt 2. Quick fastener screw 3. Seat belt 3. Bolt 6. Remove the quick fastener screws and To install the panel the bolts, and then pull the panel off as 1. Place the panel in the original position, shown.
  • Page 142  Place the passenger seat belt in the original position. 3. Install the passenger seat cushion. 4. Install the top cover by installing the bolts and quick fastener screw. 5. Install panel A and the hood. Panels C and D To remove a panel 1.
  • Page 143 2. Remove the panel as shown. 1. Panel C 2. Panel D 1. Panel C 3. Tab 1. Panel D 1. Tab 2. Panel lock 9-18...

  • Page 144: Bottom Panels

    To install a panel 2. Turn the panel lock 1/4 turn counter- 1. Place the panel in the original position. clockwise, and then push the tab on the panel lock down so that it is pointing rear- ward. EBU40993 Bottom panels The bottom panels shown need to be re- moved to perform some of the maintenance jobs described in this chapter.
  • Page 145 Rear bottom panel To remove the rear bottom panel 1. Park the vehicle on a level surface. 2. Loosen the left and right side panels by removing the bolt as shown. 1. Rear bottom panel 2. Bolt To install the rear bottom panel 1.
  • Page 146 Tightening torques: Bolt A: 7 N·m (0.7 kgf·m, 5.2 lb·ft) Bolt B: 7 N·m (0.7 kgf·m, 5.2 lb·ft) 2. Install the side panel bolts, and then tight- en them to the specified torque. 1. Bolt A 2. Bolt B 1. Bolt Tightening torque: Side panel bolt: 7 N·m (0.7 kgf·m, 5.2 lb·ft)
  • Page 147 Center bottom panel To remove the center bottom panel 1. Remove the rear bottom panel. 2. Remove the bolts, and then slide the cen- ter bottom panel rearward to remove it. 1. Center bottom panel 1. Center bottom panel 2. Bolt To install the center bottom panel 1.
  • Page 148 2. Install the center bottom panel bolts, and then tighten them to the specified torques. 1. Bolt A 2. Bolt B 3. Bolt C 1. Bolt A Tightening torques: 2. Bolt B Bolt A: 3. Bolt C 7 N·m (0.7 kgf·m, 5.2 lb·ft) Bolt B: 7 N·m (0.7 kgf·m, 5.2 lb·ft) Bolt C:...

  • Page 149: Engine Oil And Oil Filter

     Make sure that no foreign material en- EBU41001 Engine oil and oil filter ters the oil tank. Check the engine oil level before each opera- tion. In addition, change the oil and the oil fil- To check the engine oil level ter cartridge at the intervals specified in the 1.
  • Page 150 7. Check the O-ring for damage, and re- place it if necessary. 8. Install the engine oil tank filler cap. 9. Install the panel. To change the engine oil 1. Park the vehicle on a level surface. 2. Remove panel D. (See page 9-13.) 3.
  • Page 151 5. Remove the engine oil tank filler cap and 6. Place an oil pan under the oil tank to col- the cylinder head cap. lect the used engine oil. 7. Remove the oil tank drain bolt and used gasket. 1. Engine oil tank filler cap 1.
  • Page 152 Tightening torques: Engine oil drain bolt: 10 N·m (1.0 kgf·m, 7.4 lb·ft) Engine oil tank drain bolt: 16 N·m (1.6 kgf·m, 12 lb·ft) 11. Add 2.00 L (2.11 US qt, 1.76 Imp.qt) of the recommended engine oil to the oil tank.
  • Page 153 Be sure to wipe off spilled oil on any parts af- ter the engine and exhaust system have cooled down. 16. Install and tighten the engine oil tank filler cap. 17. Start the engine and let it idle for several minutes.
  • Page 154 If the O-ring remains attached to the crankcase, oil leakage may occur. An oil filter wrench is available from a Yamaha dealer. 1. O-ring 6. Install the new oil filter cartridge, and then tighten to the specified torque.

  • Page 155: Why Yamalube

    8. Install the bottom panel. EBU38630 Why Yamalube YAMALUBE oil is a Genuine YAMAHA Part born of the engineers’ passion and belief that EBU41013 engine oil is an important liquid engine com- Transmission oil ponent.
  • Page 156 ECB02910 NOTICE When checking or changing the transmis- sion oil, make sure that no foreign material enters the transmission. If necessary, clean the filler cap and surrounding area. Recommended oil: YAMALUBE SAE 5W-30, 10W-30, 10W-40, 15W-40, 1. Transmission oil dipstick 20W-40 or 20W-50 2.
  • Page 157 6. Install the panel. Oil will flow out immediately when the drain To change the transmission oil bolt is loosened. Take care not to lose the 1. Place an oil pan under the transmission bolt. case to collect the used oil. 2.
  • Page 158 If the O-ring remains attached to the transmission case, oil leakage may occur. An oil filter wrench is available from a Yamaha dealer. 7. Install the transmission oil dipstick. 8. Start the engine and let it idle while checking for oil leakage.

  • Page 159: Final Gear Oil

    5. Apply a light coat of clean engine oil to the O-ring of the new oil filter cartridge. Make sure that the O-ring is properly seated. 1. Torque wrench 7. Follow steps 4–9 of the “To change the transmission oil” section for the oil filling procedure.
  • Page 160 ECB03590 NOTICE When checking or changing the final gear oil, make sure that no foreign material en- ters the final gear case. If necessary, clean the final gear oil filler bolt and surrounding area. Recommended oil: YAMALUBE 1. Final gear oil SAE 80W-90 API GL-5 Hypoid gear oil 2.
  • Page 161 4. Install the drain bolt and its new gasket, Tightening torque: and then tighten the bolt to the specified Final gear oil filler bolt: torque. 22 N·m (2.2 kgf·m, 16 lb·ft) Tightening torque: Changing the final gear oil Final gear oil drain bolt: 1.

  • Page 162: Differential Gear Oil

    2. Remove the differential gear oil filler bolt EBU36065 Differential gear oil and its gasket, and then check the oil lev- Check the oil level and change the differential el. It should be up to the brim of the filler gear oil at the intervals specified in the period- hole.
  • Page 163 5. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt to the specified torque. Tightening torque: Differential gear oil filler bolt: 23 N·m (2.3 kgf·m, 17 lb·ft) Changing the differential gear oil 1. Park the vehicle on a level surface. 1.

  • Page 164: Coolant

    7. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt If genuine Yamaha coolant is not available, to the specified torque. use an ethylene glycol antifreeze containing corrosion inhibitors for aluminum engines and Tightening torque: mix with distilled water at a 1:1 ratio.
  • Page 165 If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the ef- fectiveness of the coolant will be re- duced.

  • Page 166: Axle Boots

    To change the coolant The coolant must be changed at the intervals specified in the periodic maintenance chart. Have a Yamaha dealer change the coolant. WARNING! Never attempt to remove the radiator cap when the engine is hot. [EWB04250] EBU32400 Axle boots Check the axle boots for holes or tears.
  • Page 167 Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. 1. Spark plug gap If a spark plug shows signs of electrode ero- Spark plug gap: sion and excessive carbon or other deposits, 0.7–0.8 mm (0.028–0.031 in)

  • Page 168: Air Filter Maintenance

    300–600 km (200–400 mi). The secondary air filter is more difficult to ac- cess, cannot be cleaned, and should be re- placed by a Yamaha dealer every 2000–5000 km (1200–3000 mi). 9-43...
  • Page 169 Additionally, the fuel injection system would be affected, resulting in poor engine Service the air filters more frequently when performance and possible overheating. operating in wet or dusty environments. Clean the primary air filter as follows. Whenever air filter maintenance is performed: 1.
  • Page 170 1. Air filter case cover lock 1. Foam air filter 2. Air filter case cover 3. Remove the foam air filter element from 3. Match mark the air filter frame. 2. Remove the foam air filter. 9-45...
  • Page 171 1. Foam air filter element 6. Wash the foam material in warm soapy 2. Air filter frame water to remove remaining solvent, then 4. Wash the foam material gently but thor- rinse thoroughly with plain warm water. oughly parts cleaning solvent.

  • Page 172: Cleaning The Air Filter Case Check Hoses

    9. Thoroughly apply Yamalube foam air filter oil (or other quality liquid foam air filter— Make sure that the match mark on the cover do not use a spray-type product) to the lock is aligned with the close match mark on foam material.

  • Page 173: Cleaning The Spark Arrester

    EBU35141 Cleaning the spark arrester EWB03370 WARNING Hot exhaust system may cause burns. To avoid burns or fires, make sure that the en- gine is stopped and the exhaust system is cool before cleaning the spark arrester. Do not start the engine while cleaning the ex- haust system.
  • Page 174 2. Remove the tailpipe bolts. 1. Gasket 2. Spark arrester 1. Tailpipe bolt 3. Tailpipe 3. Remove the tailpipe by pulling it out of 5. Install the gasket, and then insert the tail- the muffler, and then remove the gasket. pipe into the muffler and align the bolt 4.

  • Page 175: Valve Clearance

    To prevent this, the valve clear- 1.0 mm (0.04 in), have a Yamaha dealer re- ance must be adjusted regularly. This adjust- place the brake pads as a set.

  • Page 176: Checking The Parking Brake Pads

    If a brake pad has worn to the level marks. Replenish the brake and YCC-S point that the wear indicator groove has al- clutch fluids if necessary. most disappeared, have a Yamaha dealer re- place the brake pads as a set. 9-51...
  • Page 177 EWB04160 WARNING Improper maintenance can result in loss of braking ability or YCC-S clutch operation. Observe these precautions:  Insufficient brake or YCC-S clutch fluid may allow air to enter the brake or YCC-S clutch system, reducing braking or YCC-S clutch performance. ...

  • Page 178: Brake And Ycc-S Clutch Fluid Replacement

     Be careful that water or dust does not suddenly, have a Yamaha dealer check and enter the brake or YCC-S clutch fluid repair the vehicle before any further opera- reservoir when refilling. Water will signif- tion. icantly lower the boiling point of the fluid EBU36550 and may result in vapor lock.

  • Page 179: Checking The Brake Pedal

    Yamaha dealer check the YCC-S clutch. EBU32531 Checking the brake pedal Have a Yamaha dealer check the brakes at the intervals specified in the periodic mainte- nance chart. There should be no free play in the brake pedal. The brakes should operate smoothly and there should be no brake drag.

  • Page 180: Parking Brake Lever Free Play Adjustment

    1. Accelerator pedal 1. Parking brake lever free play 2. Accelerator pedal free play 3. Remove panel B. (See page 9-13.) 4. Release the parking brake lever. EBU35195 Parking brake lever free play adjust- 5. Slide the rubber cover back on the park- ment ing brake cable.

  • Page 181: Brake Light Switch

    The brake light, which is activated by the brake pedal, should come on just before braking takes effect. Since the brake light switch is a component of the YCC-S system, it must be adjusted by a Yamaha dealer, who has the necessary professional knowledge and experience. EBU32561 1.

  • Page 182: Pedal Lubrication

    Lubricate the cable ends. If the cables do not Recommended lubricant: operate smoothly, ask a Yamaha dealer to re- Lithium-soap-based grease place them. EBU32583 Checking the stabilizer bushes Recommended lubricant: Yamalube LubezAll The stabilizer bushes must be checked for cracks or damage at the intervals specified in EBU36760 the periodic maintenance chart.

  • Page 183: Upper And Lower Arm Pivot Lubrication (Left And Right)

    Rear Front Rear EBU35211 Upper and lower arm pivot lubrication (left and right) Lubricate the upper and lower arm pivots with a grease gun. Recommended lubricant: Lithium-soap-based grease 9-58...

  • Page 184: Rear Knuckle Upper And Lower Pivot Lubrication (Left And Right)

    EBU32590 Rear knuckle upper and lower pivot lu- brication (left and right) Lubricate the knuckle upper and lower pivots with a grease gun. Recommended lubricant: Lithium-soap-based grease EBU41080 Drive shaft spline lubrication Lubricate the drive shaft splines. Recommended lubricant: Lithium-soap-based grease EBU35220 Drive shaft universal joint lubrication Lubricate the drive shaft universal joint with a...

  • Page 185: Steering Shaft Lubrication

    EBU32610 Recommended lubricant: Wheel removal Polyurea grease 1. Loosen the wheel nuts. 2. Elevate the vehicle and place a suitable EBU32600 Steering shaft lubrication stand under the frame. Lubricate the pivot points. 3. Remove the nuts from the wheel. 4. Remove the wheel. Recommended lubricant: Lithium-soap-based grease 9-60...

  • Page 186: Checking And Tightening The Bead Lock (Yxz10Yezr)

    Bead lock bolts: ever the tires have been replaced. 25 N·m (2.5 kgf·m, 18 lb·ft) EBU32620 Tire replacement Always use the same size and type of tires recommended in this owner’s manual. The tires that came with your Yamaha 9-61...

  • Page 187: Wheel Installation

    YXZ10YEXR / YXZ10YEZR were designed to Front tire: match the performance capabilities and to Size: provide the best combination of handling, 29 x 9.00R-14NHS Manufacturer/model: braking, and comfort. It is best to replace all MAXXIS/M917 BIGHORN (YXZ10YEXR) four tires at the same time. If that is not pos-...

  • Page 188: Battery

    EWB03400 EWB03410 WARNING WARNING Do not reverse the rims on your Yamaha Avoid battery contact with skin, eyes, or YXZ10YEXR / YXZ10YEZR to widen the clothing. Shield eyes when working near track width. Installing wheels improperly batteries. Keep out of reach of children.
  • Page 189 EWB03420 WARNING Batteries may produce explosive gases. Ventilate when charging or using in a closed space. Keep batteries away from sparks, flames, cigarettes, or other sourc- es of ignition. To remove the battery 1. Turn the key to “ ” (off). 1.
  • Page 190 To charge the battery  Remove it from vehicle and confirm the rec- ommended charging rate as specified on the battery itself.  Select a suitable charger and follow the manufacturer’s instructions, or have a Yamaha dealer charge it for you. 9-65...
  • Page 191  Keep in mind that the battery tends to dis- ECB00942 NOTICE charge more quickly if the vehicle is  Always keep the battery charged. Stor- equipped with optional electrical accesso- ing the battery in a discharged state for ries. an extended period of time will cause ECB00933 NOTICE...
  • Page 192 YXZ10YEZR YXZ10YEXR 1. Negative battery leads (black) 1. Negative battery leads (black) 2. Positive battery leads (red) 2. Positive battery leads (red) 3. Battery 3. Battery 3. Install the battery holding plate by install- ing the bolts. 4. Install the panel.

  • Page 193: Jump-Starting

    Jump-starting the vehicle should be avoided. the positive terminal of the battery in the The battery should be removed and charged YXZ10YEXR / YXZ10YEZR and the other instead. end of the positive lead to the positive EWB03430 terminal of the charged battery.

  • Page 194: Fuse Replacement

    5. Fuel injection system spare fuse then disconnect the positive lead of the jumper cable from the charged battery and the battery in the YXZ10YEXR / YXZ10YEZR. 8. Install the seat cushion and the panel. 9-69...
  • Page 195 1. Turn the key to “ ” (off) and turn off the 2 3 4 5 6 electrical circuit in question. ECB00641 NOTICE To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Remove panel A. (See page 9-13.) 3.
  • Page 196 10.0 A electrical circuit in question to check if Signaling system fuse: the device operates. If the fuse blows 10.0 A again immediately, have a Yamaha dealer Four-wheel-drive motor fuse: check the electrical system. 10.0 A 5. Install the panel.

  • Page 197: Headlights

    There are no user replaceable bulbs. If one or more headlights do not come on, check for a loose connection, check the headlight fuse, and then have a Yamaha dealer check the ve- hicle.  When the headlights are set to low beam, only the top half of each lamp will illuminate.

  • Page 198: Brake/Tail Light

    1. Headlight beam adjusting screw lights. There are no user replaceable bulbs. If one or more interior lights do not come on, check for a loose connection, check the fus- es, and then have a Yamaha dealer check the vehicle. EBU32700 Troubleshooting...
  • Page 199 If your vehicle requires any repair, take it to a Yamaha deal- The skilled technicians at a Yamaha dealer- ship have the tools, experience, and know- how to properly service your vehicle. Use only genuine Yamaha parts on your vehicle. Imita- tion parts may look like Yamaha parts, but they are often inferior.

  • Page 200: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
  • Page 201 Restart the engine. If the engine overheats again, ask a Level is OK. Yamaha dealer to inspect and/or repair the cooling system.  Tap water can be used in an emergency. Change to the recommended coolant as soon as possible.

  • Page 202: Cleaning And Storage

    may have reduced stopping ability, in- EBU32720 CLEANING AND STORAGE creasing the chance of an accident. NOTICE: Excessive water pres- EBU35922 [EWB03471] Cleaning sure may cause water seepage and Frequent, thorough cleaning of your vehicle deterioration wheel bearings, will not only enhance its appearance but will brakes, transmission seals and electri- improve its general performance and extend cal devices.

  • Page 203: Storage

    Do not apply oil to for storage as follows: any rubber parts or the seat covers. 1. Fill the fuel tank with fresh fuel and add the specified amount of Fuel Med Rx, available from your Yamaha dealer, or 10-2...
  • Page 204 30 °C [90 °F] or less than 0 °C [32 °F]). Use of Fuel Med Rx or another high-quality fuel stabilizer eliminates the need to drain the fuel system. Consult a Yamaha dealer if the fuel system needs to be drained. 10-3...

  • Page 205: Specifications

    EBU32751 SPECIFICATIONS Dimensions: Valve train: DOHC Overall length: Cylinder arrangement: 3147 mm (123.9 in) (YXZ10YEXR) Inline 3252 mm (128.0 in) (YXZ10YEZR) Number of cylinders: Overall width: 3-cylinder 1636 mm (64.4 in) Displacement: Overall height: 998 cm³ 1726 mm (68.0 in) (YXZ10YEXR) Bore ×...
  • Page 206 Recommended engine oil grade: Final gear oil: API service SG type or higher, JASO standard MA Type: SAE 80W-90 API GL-5 Hypoid gear oil 130 ˚F Quantity: 0.47 L (0.50 US qt, 0.41 Imp.qt) SAE 5W-30 Differential gear oil: Type: SAE 10W-30 SAE 80W-90 API GL-5 Hypoid gear oil SAE 10W-40...
  • Page 207 U1-H11L 0.750 (21/28) Voltage, capacity: Front tire: 12 V, 28.0 Ah Size: Lights: 29 x 9.00R-14NHS Headlight: Manufacturer/model: MAXXIS/M917 BIGHORN (YXZ10YEXR) Brake/tail light: MAXXIS/ML19A CARNAGE (YXZ10YEZR) Rear tire: Auxiliary light: Size: LED (YXZ10YEZR) 29 x 11.00R-14NHS Manufacturer/model: MAXXIS/M918 BIGHORN (YXZ10YEXR)

  • Page 208: Consumer Information

    EBU32775 CONSUMER INFORMATION EBU32820 EBU38940 Vehicle Emission Control Information Emission Regulation (California) label An add-on or modified part must be compli- The Vehicle Emission Control Information la- ant with applicable ARB evaporative emission bel is affixed at the location in the illustration. control standards.

  • Page 209: Use Of Your Vehicle Data

    (DTC). The collected data will be uploaded to server at Yamaha Motor Co., Ltd. by attaching a special Yamaha diagnostic tool to the vehicle, only when maintenance checks or service procedures are performed.
  • Page 210 How to contact us? Any questions or complaints regarding the processing of your vehicle data can be submitted in writing to: Yamaha Motor Corporation, U.S.A. Attn: Privacy Office 6555 Katella Avenue Cypress, California 90630–5101 The SOLE PURPOSE of above provided contact information is TO RESPOND DATA PRO- CESSING INQUIRY AND OTHER KINDS OF INQUIRIES WILL NOT BE RESPONDED.

  • Page 211: Noise Regulation (For Usa)

    EBU32831 NOISE REGULATION (for USA) TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering in- operative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 212: Maintenance Record

    EBU35843 MAINTENANCE RECORD Copies of work orders and/or receipts for parts you purchase and install will be required to doc- ument maintenance done in accordance with the warranty. The chart below is printed only as a reminder to you that the maintenance work is required. It is not acceptable proof of maintenance work.

  • Page 213: Yamaha Motor Corporation

    EBU32856 YAMAHA MOTOR CORPORATION, U.S.A. 2020 AND LATER MODEL SIDE-BY- SIDE LIMITED WARRANTY (for USA) Yamaha Motor Corporation, U.S.A. hereby warrants THE CUSTOMER’S RESPONSIBILITY under this YAMAHA MOTOR CORPORATION, U.S.A. MAKES that new Yamaha Side-by-Side models purchased warranty shall be to:...

  • Page 214: Warranty (For Usa)

    Attention: Warranty Department 3. Each Yamaha Side x Side dealer is held responsible for his setup, service and war-ranty repair work. This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration record in accordance with federal law.

  • Page 215: Yamaha Extended Service (Y.e.s.) (For Usa)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comfor ting uninterr upted factor y- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 216 Yamaha. See your dealer today! A special note: YAMAHA EXTENDED SERVICE If visiting your dealer isn’t convenient, contact Yamaha with your Vehicle Identification Number. We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O. Box 6555...

  • Page 217: Index

    INDEX Cup holders ..............5-30 DC connectors ............. 5-49 Differential gear lock indicator light ....... 5-3 Accelerator pedal ............5-22 Differential gear oil, Periodic maintenance ....9-37 Accelerator pedal, checking ........9-54 Differential gear, Pre-operation check ......6-6 Accelerator pedal, Pre-operation check ......6-6 Doors ................
  • Page 218 Fuse, replacing .............9-69 Maintenance charts ............9-3 Maintenance record ............. 12-5 Model label ..............1-1 Glove compartment .............5-30 Multi-function meter unit ..........5-10 Half clutch indicator light ..........5-6 Neutral indicator light ............. 5-2 Headlight beam, adjusting ...........9-72 Noise regulation (for USA) ..........12-4 Headlights ..............9-72 Helmet reminder light .............5-9 High beam indicator light ..........5-3...
  • Page 219 Shock absorbers, front ..........5-32 Winch switch ............... 5-20 Shock absorbers, rear ..........5-40 Winch (YXZ10YEZR) ............ 5-47 Spark arrester, cleaning ..........9-48 Spark plugs, checking ..........9-41 Yamalube ..............9-30 Specifications .............. 11-1 YCC-S and shift modes ..........5-23 Stabilizer bushes, checking .........
  • Page 221 EBU32880 For your best ownership experience, think Genuine Yamaha! Genuine Yamaha Parts – Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle, providing you with the performance and durability you have come to expect.
  • Page 222 *BDWF8199110080* PRINTED IN USA 2023.06-0.6×1 CR (E)

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