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Yamaha YXZ10YEXH Owner's Manual
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Yamaha YXZ10YEXH Owner's Manual

Yamaha YXZ10YEXH Owner's Manual

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READ THIS MANUAL CAREFULLY!
It contains important safety information.
OWNER'S MANUAL
YXZ10YEXH
YXZ10YESH
B57-F8199-7A

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Summary of Contents for Yamaha YXZ10YEXH

  • Page 1 READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER’S MANUAL YXZ10YEXH YXZ10YESH B57-F8199-7A...
  • Page 2 Read this manual carefully before operating this vehicle. This manual should stay with this ve- hicle if it is sold. EC Declaration of Conformity conforming to Directive 2006/42/EC We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan, declare in sole responsibility, that the product YXZ1000ET (YXZ10YEX) (5Y4AN06W0G0500100–)
  • Page 3 Congratulations on your purchase of the Yamaha YXZ10YEXH / YXZ10YESH. It represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pace- setting racing vehicles. With the purchase of this Yamaha, you can now appreciate the high de- gree of craftsmanship and reliability that have made Yamaha a leader in these fields.
  • Page 4 EBU31080 IMPORTANT MANUAL INFORMATION EBU31070 FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERI- OUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to poten- tial personal injury hazards.
  • Page 5 It is illegal to operate this vehicle on public lands where vehicles its size are prohibited. EBU33130 YXZ10YEXH / YXZ10YESH OWNER’S MANUAL ©2016 by Yamaha Motor Co., Ltd. 1st edition, April 2016 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

  • Page 6: Table Of Contents

    EBU31120 YCC-S system........4-22 CONTENTS Drive select lever and shift paddle ..4-23 Fuel tank cap........4-24 LOCATION OF THE WARNING AND Doors..........4-25 SPECIFICATION LABELS ....... 1-1 Seats ..........4-25 Adjusting the driver seat position..4-27 SAFETY INFORMATION ......2-1 Adjusting the steering wheel position..........
  • Page 7 Fuel............5-3 Parking..........6-11 Engine oil..........5-5 Loading..........6-11 Transmission ........5-6 BASIC GUIDE FOR SAFE USE....7-1 Coolant ..........5-6 KNOW YOUR VEHICLE ......7-1 Final gear..........5-6 LEARNING TO OPERATE YOUR Differential gear ........5-6 VEHICLE ...........7-12 Accelerator pedal ......... 5-6 Seat belts ..........5-7 PERIODIC MAINTENANCE AND Passenger handhold ......
  • Page 8 Checking the spark plugs ....8-35 Upper and lower arm pivot Air filter maintenance......8-37 lubrication (left and right) ....8-52 Cleaning the air filter case check Rear knuckle upper and lower pivot hoses ..........8-41 lubrication (left and right) ....8-53 Cleaning the spark arrester ....
  • Page 9 Storage ..........9-2 SPECIFICATIONS ......... 10-1 CONSUMER INFORMATION ....11-1 Identification number records .... 11-1 INDEX............ 12-1...

  • Page 10: Location Of The Warning And Specification Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
  • Page 11 For Europe...
  • Page 12 18 19 23 22...
  • Page 13 1 YXZ10YEXH WARNING YXZ1000ET 2016 83.5 kW YAMAHA MOTOR CO.,LTD. 686 kg 2500 SHINGAI,IWATA,JAPAN B57-F155A-00 1 YXZ10YESH YXZ1000ETS Any part of your 2016 body (arms, legs, 83.5 kW YAMAHA MOTOR CO.,LTD. or head) outside of 705 kg 2500 SHINGAI,IWATA,JAPAN the vehicle can be...
  • Page 14 AVERTISSEMENT Do not rest hands or arms on door or shoulder bolster. To avoid Injury, keep hands and arms completely Inside the vehicle by holding the steering wheel or handhold. YAMAHA 1XD-K8483-00 Toute partie du corps (bras, jambes, tête) se...
  • Page 15 Lors du transport d’une charge : – Réduire la vitesse et prévoir une distance de freinage accrue. – Négocier les virages progressivement et lentement. – Éviter les pentes et les terrains accidentés. Lire le manuel du propriétaire avant de charger la benne. YAMAHA B57-F4897-11...
  • Page 16 Poids nominal brut du véhicule : 1025 kg (2260 lbs) Gross Vehicle Weight Rating: 1025 kg (2260 lbs) maximum (véhicule, poids du pilote, du passager, maximum including vehicle, weight of operator, des accessoires et charge). passenger, accessories, and cargo. YAMAHA B57-F1696-21 YAMAHA B57-F1696-11...
  • Page 17 à l’aide • Reduce speed and allow more room to stop. du bras ou de la jambe. • Turn gradually and slowly. • Avoid hills and rough terrain. YAMAHA 1XD-K7762-10 • Read Owner’s Manual before loading cargo bed. YAMAHA B57-F4897-01...
  • Page 18 WARNING Any part of your body (arms, legs, or head) outside of WARNING the vehicle can be crushed by the cage/frame. If you think or feel that the vehicle may tip or roll, brace your feet on the floorboards, and keep your Moving parts can crush hands on the and cut.
  • Page 19 R ea d T i p s G u i de fo r t h e Re cr ea t i o n a l O f f- Hi g hway Ve h i cl e D r i ve r Fol l ow A l l In st r uct i on an d Wa r ni n g s YAMAHA 2MB-F1568-00 B e P r e p a r e d A d j u s t , l o ck a n d n eve r r e m o ve h a n d h o l d .
  • Page 20 Casque et protection des yeux Corps Ceinture de sécurité et vêtements de protection Mains À l’intérieur du véhicule, tenantla poignée de maintien ou le volant. Pieds Sur le plancher ou les repose-pieds, prêts à YAMAHA 2HC-F178A-00 encaisser le choc; portière fermée. YAMAHA 1XD-F1558-10...
  • Page 21 Ne pas dépasser le nombre de places disponibles : 1 passager. Lire le Manuel du propriétaire. Lire le Guide de conseils à l’intention du conducteur du véhicule récréatif hors route. Suivre toutes les directives et tous les avertissements. YAMAHA 2MB-F1568-10 1-12...
  • Page 22 For Oceania 1-13...
  • Page 23 1-14...
  • Page 24 WARNING 1HP-F2259-21 Any part of your body (arms, legs, or head) outside of the vehicle can be crushed by the cage/frame. If you think or feel that the vehicle may tip or roll, brace your feet on the floorboards, and keep your hands on the steering wheel.
  • Page 25 • Never set or allow tire pressure to be below the minimum. Inside the vehicle by holding the steering wheel or handhold. Tire may dislodge from rim. YAMAHA 1XD-K8483-00 OPERATING TIRE PRESSURE: With tires cold, set as follows. • VEHICLE LOAD of 0 kg (0 lb) ~ 195 kg (430 lbs)
  • Page 26 • When loaded with cargo: leg. • Reduce speed and allow more room to stop. • Turn gradually and slowly. 5B4-K7762-00 • Avoid hills and rough terrain. • Read Owner’s Manual before loading cargo bed. YAMAHA B57-F4897-01 1-17...
  • Page 27 R ea d T i p s G u i de fo r t h e Re cr ea t i o n a l O f f- Hi g hway Ve h i cl e D r i ve r Fol l ow A l l In st r uct i on an d Wa r ni n g s YAMAHA 2MB-F1568-00 B e P r e p a r e d A d j u s t , l o ck a n d n eve r r e m o ve h a n d h o l d .

  • Page 28: Safety Information

    EBU36820 Be a responsible owner As the vehicle’s owner, you are responsible for the safe and proper operation of your Yamaha YXZ1000R. While understanding all parts of this manual are important for vehicle ownership, be sure to read this chapter and the instructions in Chapter 7 before operating your Yamaha YXZ1000R.
  • Page 29 Before you operate your Yamaha YXZ1000R  Prepare yourself and your passenger: • This vehicle is intended for use only by an operator 16 or older with a valid motor vehicle li- cense. Check country laws for minimum age requirements.
  • Page 30 • Do not drive or ride as passenger after using drugs or alcohol. Prepare your vehicle Perform the pre-operation checks each time you use the vehicle to make sure it is in safe oper- ating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
  • Page 31 While using your Yamaha YXZ1000R  Keep your body completely inside the vehicle at all times. Keep both hands on the steering wheel. Be sure the passenger is seated, belted, and holding onto the passenger handhold. Close doors before driving. Any part of your body (arms, legs, and head) outside the vehicle can be struck by objects your vehicle is passing or crushed by the vehicle itself in a rollover accident.
  • Page 32 • Drive straight up and down inclines, not across them. If crossing a hill is unavoidable, drive slowly and turn downhill immediately if you feel the vehicle may tip. • Avoid paved surfaces. Turn gradually and go slowly if you must drive on pavement. This vehicle is designed for off-road use only.
  • Page 33  Do not operate the vehicle in fast-flowing water or water deeper than 39 cm (15 in). If you must cross shallow, slow-moving water, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces. Operating this vehicle through deep or fast-flowing water can lead to loss of control or overturn.
  • Page 34 Many companies with no connection to Yamaha manufacture parts and accessories or offer oth- er modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer.
  • Page 35 Aftermarket tires and rims The tires and rims that came with your YXZ1000R were designed to match the performance ca- pabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. Refer to page 8-55 for tire specifications and more information on replacing your tires.

  • Page 36: Description

    EBU31170 DESCRIPTION EBU31180 Left view 1 2,3 1. Front shock absorber 11.Transmission 2. Brake fluid reservoir 3. YCC-S clutch fluid reservoir 4. Door 5. Shoulder bolster 6. Driver seat belt 7. Cargo bed 8. Muffler 9. Exhaust pipe 10.Engine...

  • Page 37: Right View

    EBU31190 Right view 4 5,6 1. Rear shock absorber 2. Engine oil tank 3. Air filter 4. Passenger seat belt 5. Battery 6. Fuses 7. Coolant reservoir 8. Headlight 9. Fuel tank cap...

  • Page 38: Controls And Instruments

    EBU31200 Controls and instruments 11 9,10 1. Steering wheel 9. Helmet indicator light 2. Shift paddle “ ” 10.Seat belt indicator light 3. Multi-function meter unit 11.Light switch 4. Shift paddle “ ” 12.On-Command drive knob 5. Main switch 13.Accelerator pedal 6.

  • Page 39: Instrument And Control Functions

    EBU31214 EBU31230 INSTRUMENT AND CONTROL “ ” (on): FUNCTIONS All electrical circuits are supplied with power. The key cannot be removed. EBU31220 Main switch The helmet indicator light comes on and stays on while the key is turned to “ ”...

  • Page 40: Indicator Lights And Warning Lights

    EBU31266 Indicator lights and warning lights 2 3 4 5 6 7 8 9 1. Helmet indicator light “ ” 2. Seat belt indicator light “ ” 1. Shift timing indicator light EBU35450 2. Electric Power Steering warning light “EPS” Neutral indicator light “N”...
  • Page 41 EBU34910 Parking brake indicator light “(P)”  See pages 4-20 and 6-9 for more informa- This indicator light comes on when the park- tion on selecting the drive mode. ing brake is applied.  Due to the synchronizing mechanism in the EBU36450 differential gear case, the drivetrain icon High beam indicator light “...
  • Page 42 “ ” (on), or if the so and allow the engine to idle for about 10 indicator light remains on, have a Yamaha minutes. If the warning light does not go off, dealer check the electrical circuit.
  • Page 43 ” (on). If display will indicate an error code (see page the warning light does not come on, have a 4-18). Have a Yamaha dealer check the self- Yamaha dealer check the electrical circuit. diagnosis system. The electrical circuit of the warning light can be checked by turning the key to “...
  • Page 44 This indicator light comes on when the launch the indicator light does not come on and then system is activated. If the indicator light is go off, have a Yamaha dealer check the elec- flashing, either a user error or system restric- trical circuit.
  • Page 45 “ ” (on). If the warning light does not go off, have a Yamaha dealer check the elec- come on and then go off, have a Yamaha trical circuit.
  • Page 46 Stop the vehicle on level ground safely off the main trail, and have the YCC-S system serviced by a Yamaha dealer before further operation. If shifting into neutral is impossible using the shift paddles and drive select lever, proceed 1.

  • Page 47: Multi-Function Meter Unit

    “ ” (on), or if The multi-function meter unit is equipped with the indicator light remains on after the driver the following: seat belt is properly latched, have a Yamaha  speedometer dealer check the electrical circuit.
  • Page 48  tachometer Speedometer  odometer  two tripmeters  clock  hour meter  voltage display  coolant temperature display  fuel gauge  transmission gear display  shift light control mode  error code display 1. Speedometer The speedometer shows the vehicle’s travel- ing speed.
  • Page 49 Tachometer Red zone: 10500 r/min and above Odometer and tripmeters 1. Tachometer 2. Tachometer red zone The tachometer shows the engine speed in 1. Odometer/Tripmeter A/Tripmeter B crankshaft revolutions per minute (r/min). 2. “SELECT” button 3. “RESET” button When the vehicle is first powered on, the ta- The odometer shows the total distance trav- chometer needle will sweep once across the eled by the vehicle.
  • Page 50 Push the “SELECT” button to switch between Clock, hour meter, voltage display and the odometer “ODO” and the tripmeters coolant temperature display “TRIP A” and “TRIP B” in the following order: ODO → TRIP A → TRIP B → ODO To reset a tripmeter, set the display to the tripmeter you want to reset, then push the “RESET”...
  • Page 51 Push the “MODE” button to switch between 4. Push the “SELECT” button, and the mi- the clock “CLOCK”, the hour meter “HOUR”, nute digits will start flashing. the voltage display “VOLTAGE”, and the 5. Push the “RESET” button to set the minu- coolant temperature display in the following tes.
  • Page 52 In this case, charging circuit or the battery may be stop the vehicle in a safe place and let it idle faulty. If this occurs, have a Yamaha dealer for 10 minutes. If the message “HI” flashes, check or repair the vehicle.
  • Page 53 If a problem is detected in an electrical circuit, all the display segments and fuel level warning indicator start flashing. If this occurs, have a Yamaha dealer check the electrical circuit. Transmission gear display 1. Fuel level warning indicator 2.
  • Page 54  Activation point: this function allows you to This display shows the selected gear. The neutral position is indicated by “N” and by the select the engine speed at which the indi- neutral indicator light “N”. cator light is activated. ...
  • Page 55  Flash: the indicator light flashes when  The tachometer needle will start over at activated. (The indicator light will con- 7000 r/min after 12000 r/min. firm this setting by flashing four times 1. Push the “RESET” button to select the per second.) desired engine speed for activating the ...
  • Page 56  The tachometer needle will start over at Error code display 7000 r/min after 12000 r/min. 1. Push the “RESET” button to select the desired engine speed for deactivating the indicator light. 2. Push the “MODE” button to confirm the selected engine speed.

  • Page 57: Light Switch

    ”  YCC-S system error codes are displayed only when the engine is stopped.  If the display indicates an error code, note the code number and have a Yamaha deal- er check the vehicle. ECB00812 NOTICE If the multi-function display indicates an...

  • Page 58: On-Command Drive Knob "2Wd/4Wd/Diff Lock

     “2WD” (two-wheel drive): Power is supplied that the electric starter will not have enough power to crank the engine. If this to the rear wheels only.  “4WD” (four-wheel drive): Power is sup- should happen, remove the battery and re- charge it.

  • Page 59: Brake Pedal

    1. Accelerator pedal 1. Brake pedal EBU31420 EBU35640 Brake pedal Parking brake lever Press the brake pedal to slow or stop the ve- The parking brake lever is located at the right hicle. side of the driver’s seat. Setting the parking brake lever will help keep the vehicle from moving while parked.

  • Page 60: Ycc-S System

    Clutch engagement is con- EBU36632 trolled by the MCU according to engine YCC-S system speed and other driving conditions. This vehicle is equipped with the Yamaha Chip Controlled-Shift system (YCC-S) with AUTO DOWNSHIFT. 4-22...

  • Page 61: Drive Select Lever And Shift Paddle

     This is not an automatic transmission, only the clutch system is automatic.  The gears must be shifted by the driver, ex- cept when AUTO DOWNSHIFT shifts the transmission into first gear.  See page 6-3 for more information on shift- ing.

  • Page 62: Fuel Tank Cap

    EBU31450 Fuel tank cap – 1. Shift paddle “ ” 2. Shift paddle “ ” 1. Fuel tank cap To open  Clutch operation is automatic. (See page Remove the fuel tank cap by turning it coun- 4-22.) terclockwise.  Refer to page 6-3 for more information on shifting gears.

  • Page 63: Doors

    EBU35290 Doors The door handle is located on the inside of each door. To open a door, pull the handle. To close a door, push or pull the door inward until it is securely latched. Be sure the door is SE- CURELY LATCHED AFTER CLOSING IT.
  • Page 64 To install a seat cushion, insert the projec- tions on the rear of the seat cushion under the seat frame, and then insert the projection on the front of the cushion into the grommet while pushing the cushion downward. Make sure the seats are properly secured before starting off.

  • Page 65: Adjusting The Driver Seat Position

    EBU34993 Adjusting the driver seat position Adjust the driver seat position and make sure The driver seat position can be adjusted to it is locked in place before starting off. suit the driver’s preference. WARNING! Nev- er adjust the seat position while operating EBU35002 the vehicle, otherwise the seat may sud- Adjusting the steering wheel position...

  • Page 66: Seat Belts

    1. Steering wheel position adjusting lever 1. Seat belt Adjust the steering wheel position before If the transmission is shifted into forward gear starting off. without the driver seat belt being fastened, a buzzer will sound. EBU36810 Seat belts EBU31501 Glove compartment This vehicle is equipped with three-point seat belts for the driver and passenger.

  • Page 67: Storage Compartments

    When storing any documents in the glove compartment, be sure to wrap them in a plas- tic bag so that they will not get wet. When washing the vehicle, be careful not to let any water enter the glove compartment. ECB02071 NOTICE To protect from damage, do not put metal...
  • Page 68 1. Storage compartment 1. Storage compartment To access the storage compartment behind the driver seat, remove the storage compart- ment cover. WARNING! Fuel vapors can be a fire or explosion hazard. To avoid injury or death, never store fuel or flammable liq- uids in this storage compartment.

  • Page 69: Cup Holders

    ECB02241 Maximum load limit: NOTICE Storage compartment behind driver seat: To protect from damage, do not put metal 4.5 kg (10 lb) items, like tools, or sharply edged items di- rectly in the storage compartment. If these items must be stored, wrap them in appro- priate cushioning material.

  • Page 70: Cargo Bed

     Do not place any other items than seal-  Do not exceed the specified maximum able plastic containers in the cup hold- load limits. Heavier cargo could cause ers; otherwise, they may be thrown loss of control because of improper about and possibly injure people in the weight balance.

  • Page 71: Flag Pole Bracket

    (for YXZ10YESH), a re- bound damping force adjusting screw (for YXZ10YEXH), a high speed rebound damping force adjusting bolt (for YXZ10YESH), a low speed rebound damping force adjusting screw (for YXZ10YESH), a high speed com-...
  • Page 72 NOTICE sion. Never turn an adjusting mechanism be- yond the minimum and maximum settings. YXZ10YEXH Although the total number of clicks or turns of a damping force adjusting mechanism may not exactly match the following specifications due to small differences in production, the ac- tual number of clicks or turns always repre- sents the entire adjusting range.
  • Page 73 2. Special wrench 3. Spring preload adjusting nut  A special wrench can be obtained at a Yamaha dealer to make this adjustment.  The spring preload setting is determined by measuring distance A, shown in the illustra- tion. The shorter distance A is, the higher the spring preload;...
  • Page 74 YXZ10YEXH 3. Tighten the locknut to the specified torque. NOTICE: Always tighten the locknut against the adjusting nut, and then tighten it to the specified torque. [ECB00082] Tightening torque: Locknut: 41 N·m (4.1 kgf·m, 30 lb·ft) Crossover setting (YXZ10YESH) 1. Distance A...
  • Page 75 3. Crossover locknut 1. Loosen the crossover locknut as shown. A special tool can be obtained at your Yamaha dealer to make this adjustment. 2. Turn the crossover adjusting nut in direc- tion (a) to increase the crossover setting and in direction (b) to decrease the cross- over setting.
  • Page 76 3. Tighten the locknut to the specified torque. NOTICE: Always tighten the locknut against the adjusting nut, and then tighten it to the specified torque. [ECB00082] Tightening torque: Locknut: 41 N·m (4.1 kgf·m, 30 lb·ft) 1. Distance B 2. Crossover locknut 3.
  • Page 77 Rebound damping force (YXZ10YEXH) Rebound damping setting: Turn the rebound damping force adjusting Minimum (soft): screw in direction (a) to increase the rebound 26 click(s) in direction (b)* Standard: damping force and thereby harden the damp- 12 click(s) in direction (b)*...
  • Page 78 Low speed rebound damping force To increase the rebound damping force and thereby harden the low speed rebound damping, turn the rebound damping force adjusting screw in direction (a). To decrease the rebound damping force and thereby soft- en the low speed rebound damping, turn the adjusting screw in direction (b).
  • Page 79 YXZ10YEXH Low speed rebound damping setting Minimum (soft): 4 turn(s) out from the fully turned in posi- tion Standard: 2 turn(s) out from the fully turned in posi- tion Maximum (hard): Adjusting screw fully turned in Compression damping force 1. High speed compression damping force adjusting bolt...
  • Page 80 YXZ10YEXH High speed compression damping setting Minimum (soft): 4 turn(s) out from the fully turned in posi- tion Standard: 2 turn(s) out from the fully turned in posi- tion Maximum (hard): Adjusting bolt fully turned in Low speed compression damping force 1.

  • Page 81: Adjusting The Rear Shock Absorber Assemblies

    (for fore handling the shock absorber assem- YXZ10YEXH), a high speed rebound damping blies. force adjusting bolt (for YXZ10YESH), a low  Do not tamper with or attempt to open speed rebound damping force adjusting the cylinder assemblies.
  • Page 82 due to small differences in production, the ac- EWB04140 WARNING tual number of clicks or turns always repre-  Suspension components become hot sents the entire adjusting range. To obtain a during operation. Never touch the com- precise adjustment, it would be advisable to pression damping force adjusting bolt check the number of clicks or turns of each and screw, the rebound damping force...
  • Page 83 3. Special wrench 3. Special wrench  A special wrench can be obtained at a Yamaha dealer to make this adjustment.  The spring preload setting is determined by measuring distance A, shown in the illustra- tion. The shorter distance A is, the higher the spring preload;...
  • Page 84 YXZ10YEXH Spring preload setting: Minimum (soft): Distance A = 496.8 mm (19.56 in) (YXZ10YEXH) 619.1 mm (24.37 in) (YXZ10YESH) Standard: Distance A = 484.1 mm (19.06 in) (YXZ10YEXH) 606.4 mm (23.87 in) (YXZ10YESH) Maximum (hard): Distance A = 471.4 mm (18.56 in) (YXZ10YEXH) 1.
  • Page 85 3. Tighten the locknut to the specified torque. NOTICE: Always tighten the locknut against the adjusting nut, and then tighten it to the specified torque. [ECB00082] Tightening torque: Locknut: 41 N·m (4.1 kgf·m, 30 lb·ft) 1. Distance B Crossover setting (YXZ10YESH) 2.
  • Page 86 A special tool can be obtained at your Minimum (soft): Distance A = 98.4 mm (3.88 in) Yamaha dealer to make this adjustment. Standard (recommended): Distance A = 111.1 mm (4.38 in) 2. Turn the crossover adjusting nut in direc-...
  • Page 87 3. Tighten the locknut to the specified Rebound damping force (YXZ10YEXH) torque. NOTICE: Always tighten the Turn the rebound damping force adjusting locknut against the adjusting nut, and screw in direction (a) to increase the rebound then tighten it to the specified torque.
  • Page 88 Rebound damping setting: Minimum (soft): 26 click(s) in direction (b)* Standard: 8 click(s) in direction (b)* Maximum (hard): 1 click(s) in direction (b)* * With the adjusting screw fully turned in di- rection (a) Rebound damping force (YXZ10YESH) 1. High speed rebound damping force adjusting bolt High speed rebound damping setting High speed rebound damping force Minimum (soft):...
  • Page 89 Low speed rebound damping force Low speed rebound damping setting To increase the rebound damping force and Minimum (soft): thereby harden the low speed rebound 4 turn(s) out from the fully turned in posi- tion damping, turn the rebound damping force Standard: adjusting screw in direction (a).
  • Page 90 High speed compression damping setting Minimum (soft): 4 turn(s) out from the fully turned in posi- tion Standard: 1 1/2 (YXZ10YEXH) 2 (YXZ10YESH) turn(s) out from the fully turned in position Maximum (hard): Adjusting bolt fully turned in 1. High speed compression damping force adjusting bolt...
  • Page 91 YXZ10YEXH Low speed compression damping setting Minimum (soft): 4 turn(s) out from the fully turned in posi- tion Standard: 1 1/2 (YXZ10YEXH) 2 (YXZ10YESH) turn(s) out from the fully turned in position Maximum (hard): Adjusting screw fully turned in EWB03500 1.

  • Page 92: Auxiliary Dc Jack

    Take the shock absorber assembly to a aged. Yamaha dealer for any service. 1. Set the light switch to “ ” (off). 2. Turn the accessory off.
  • Page 93 1. Auxiliary DC jack cap 2. Auxiliary DC jack Maximum rated capacity for the auxiliary DC jack: DC 12 V, 10 A (120 W) 5. Turn the accessory on. 6. When the auxiliary DC jack is not being used, cover it with the cap. 4-55...

  • Page 94: For Your Safety - Pre-Operation Checks

    Do not operate the vehicle if you find any problem. If a problem can- not be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
  • Page 95 ITEM ROUTINE PAGE 5-6, 5-6, 5-6, 8-26, • Check front differential, transmission case, and rear final Drivetrain gear for leakage. 8-29, 8-31 • Check coolant level in reservoir. Coolant 5-6, 8-33 • Fill with coolant if necessary. Accelerator pedal • Check free play and for proper operation. Seat belts •...

  • Page 96: Front And Rear Brakes

    Apply the brakes firmly for one minute. If there  Check that there is no free play in the brake is any leakage, have the vehicle inspected by pedal. If there is free play, have a Yamaha a Yamaha dealer. dealer check the brake system. (See page 8-48.)
  • Page 97 Your Yamaha engine has been designed to lights of water heaters and clothes dry- use regular unleaded gasoline with a research ers.

  • Page 98: Engine Oil

    If you carry a portable fuel container in the  Do not use oils with a diesel specifica- bed of your Yamaha YXZ1000R, be sure to tion of “CD” or oils of a higher quality secure it with the cap tightened before driving than specified.

  • Page 99: Transmission

    It must operate smoothly and every two years. (See page 8-33.) spring back to the idle position fully when re- ECB02120 leased. Have a Yamaha dealer repair as nec- NOTICE essary for proper operation. Hard water or salt water is harmful to the engine.

  • Page 100: Seat Belts

    Steering pushed firmly. Wash off any dirt or mud that Park on level ground. Turn the steering wheel could affect operation. Have a Yamaha dealer right and left. Check for excessive free play, repair as necessary for proper operation. abnormal noises, or a rough feeling. Have a...

  • Page 101: Ycc-S Clutch

    Always check the tightness of chassis and wheel fittings and fasteners before starting Tire pressure off. Take the vehicle to a Yamaha dealer or re- Use the tire pressure gauge to check and ad- fer to the Service Manual for correct tighten- just tire pressures when the tires are cold.
  • Page 102 injury or death from loss of control or roll- Recommended tire pressure: over. Tire pressure below the minimum Vehicle load: specified could also cause the tire to dis- 0 - 195 kg (0 - 430 lb) Front: lodge from the rim under severe driving 114.0 kPa (1.140 kgf/cm², 16.5 psi) conditions.
  • Page 103 Tire wear limit Maximum vehicle load*: When the tire groove decreases to 3 mm 317.0 kg (699 lb) (0.12 in) due to wear, replace the tire. * Total weight of operator, passenger, acces- sories, and cargo The tire pressure gauge is included as stan- dard equipment.

  • Page 104: Operation

    If any abnormality is noticed EBU35720 during this period, consult a Yamaha dealer. Engine break-in There is never a more important period in the 0–10 hours: life of your vehicle than the period between 0 Avoid prolonged operation above 5300 r/min.

  • Page 105: Starting The Engine

     When the transmission is in the neutral 10–20 hours: Avoid prolonged operation above 6300 r/min. position, the transmission gear display shows “N” and the neutral indicator After break-in: light should come on. The vehicle may now be operated normally. ...

  • Page 106: Shifting And Reverse Driving

    For maximum engine life, never accelerate hard when the engine is cold! EBU36723 Shifting and reverse driving This vehicle is equipped with a 5-speed for- ward and 1-speed reverse manual transmis- sion with YCC-S (see page 4-22). The transmission allows you to control the 1.
  • Page 107 ECB03370 NOTICE  To use the drive select lever, you must be Even with the transmission in the neutral pressing the brake pedal and be stopped position, do not coast for long periods of (be traveling less than 5 km/h [3 mph]), and time with the engine off.
  • Page 108 5. When vehicle speed has sufficiently in- cause loss of control, an accident and inju- creased, use the shift paddle “ ” to shift ry. It could also cause engine or drivetrain into second gear (“2”). damage. 6. Follow the same procedure when shifting to the next higher gear.
  • Page 109 To drive in reverse EWB03300 WARNING Before you shift into reverse, make sure there are no obstacles or people behind you. When it is safe to proceed, go slowly. Hitting an obstacle or person could result in serious injury or death. 1.

  • Page 110: Launch System Operation

     the parking brake is applied. 5. Check behind you, then release the brake  an engine or system malfunction is detect- pedal and press the accelerator pedal gradually. ed (a warning light is on). 6. Continue to watch to the rear while driv- ing in reverse.
  • Page 111 4. While checking in front of you for obsta- cles or anything that may cross your When the clutch has completely engaged, the path, release the brake pedal, and then launch system and the launch system indica- press the accelerator pedal to rev the en- tor light will turn off.

  • Page 112: Selecting The Drive Mode

    EBU35061 Selecting the drive mode The vehicle handles differently in each of the drive modes: “2WD”, “4WD” and “DIFF LOCK”. For example, the vehicle requires more effort to turn in “DIFF LOCK” than in “2WD”. Always stop the vehicle before changing the position of the On-Command drive knob. The drive mode icon changes according to the selected drive mode.
  • Page 113  When the knob is set to “DIFF LOCK” or “4WD”, the drive mode icon and the indicator light will flash until the differential gear is completely locked or unlocked.  Turning the steering wheel back and forth will help the differential gear lock to engage or dis- engage.

  • Page 114: Parking

     Do not pull objects, other vehicles, or EBU35441 Parking tow a trailer—this vehicle is not de- When parking, shift into first or reverse gear, signed for such operation. stop the engine, and then apply the parking  Keep weight in the cargo bed centered brake.

  • Page 115: Basic Guide For Safe Use

    EBU31950 EBU33511 KNOW YOUR VEHICLE BASIC GUIDE FOR SAFE USE This off-road vehicle will handle and maneu- ver differently from cars, ATVs, go-carts, golf- EBU31961 cars and grounds-keeping vehicles. The As a YXZ1000R owner you are responsible YXZ1000R has higher ground clearance and for the safe and proper operation of this vehi- other features to handle rugged terrain, and, cle.
  • Page 116 As the owner/operator, it is your responsibility to protect yourself and your passenger from accidents, including rollovers. The YXZ1000R DRIVER has many features, including a protective UNDER structure and seat belts, to help protect occu- pants, but the best way to avoid injuries is to avoid accidents.
  • Page 117  Do not allow children who need child safety biles, to promote safe driving behaviors, you should supervise younger drivers and consid- seats or booster seats in the YXZ1000R. er setting rules and putting limits on how, The seat belt is not designed to restrain au- when, and where the YXZ1000R can be used.
  • Page 118 1. Seat belt 1. Passenger handhold 2. Shoulder bolster 2. Shoulder bolster 3. Door 3. Door The YXZ1000R comes with a variety of fea- tures to help reduce the risk of driver and pas- senger injury. These features work together, and when properly used, these features will help protect the occupants in the event of an accident.
  • Page 119 Protective structure Seat belts The vehicle cage/frame provides a protective Seat belts should be worn by the driver and structure that helps limit intrusions by branch- passenger. The driver must be sure that the es or other objects and may reduce your risk passenger is belted before driving.
  • Page 120 A crash can damage the restraint systems in 1. Hold the latch plate as you pull the belt your vehicle. A damaged restraint system across your lap and chest. Make sure the may not properly protect the person using it, belt is not twisted and is not caught on resulting in serious injury or death in a crash.
  • Page 121 3. Push the latch plate into the buckle until it 5. Position the shoulder belt over your clicks. Pull up on the latch plate to make shoulder and across your chest. The sure it is secure. shoulder belt should fit against your chest.
  • Page 122 7. To release the buckle, firmly press the re- lease button. Doors The doors are designed to reduce the likeli- hood that you will stick your leg out to stop the vehicle from tipping over or for any other reason in a rollover. The doors may also re- duce intrusion of objects into the occupant area.
  • Page 123 Adjust the handhold position as follows. 1. Remove the locking pins. Adjusting the handhold position The handhold can be adjusted to one of three 1. Passenger handhold positions to suit the passenger’s preference. 2. Locking pin 2. Slide the handhold to the desired position and align the holes in the handhold bar with the holes in the handhold supports.
  • Page 124 1. Handhold support 1. Wire loop 2. Handhold bar Seat and shoulder bolsters 3. Insert the pins into the holes and secure The seats and shoulder bolsters are designed them with the wire loops. Make sure that to help keep you in the vehicle. Do not put the handhold is properly secured before your hand or arm on or outside of the shoul- starting off.
  • Page 125 briefly jerk in one direction or back and forth as the tires and vehicle respond to the obsta- cle. This quick motion could injure your thumbs or wrist if your thumbs or hand(s) are inside the steering wheel. Grip the steering wheel so that your thumbs will not be hit by the spokes.

  • Page 126: Learning To Operate Your Vehicle

    EBU36831 LEARNING TO OPERATE YOUR VEHI- CORRECT GRIP EXAMPLE Personal protective equipment INCORRECT GRIP EXAMPLE 1. Approved motorcycle helmet 2. Eye protection 3. Long-sleeved shirt or jacket 4. Gloves 5. Long pants 6. Over-the-ankle boots The driver and passenger should wear the fol- lowing to reduce risk of injury in an accident: ...
  • Page 127  Eye protection (goggles, helmet face shield, Practice for new Yamaha YXZ1000R users or protective eyewear) Become familiar with the performance char-  Over-the-ankle boots, gloves, long-sleeved acteristics of the vehicle in a large, flat area shirt or jacket, and long pants that is free of obstacles and other vehicles.
  • Page 128 Getting ready to ride Perform the pre-operation checks on page 5-1. Follow the instructions on page 6-2 when starting the engine. Turning Use care in turns — turning the steering wheel too far or too fast can result in loss of control or a rollover.
  • Page 129 If you think or feel that the vehicle may tip or Braking roll, keep your body completely inside the When slowing down or stopping, take your protective structure of the vehicle: foot off the accelerator pedal and press the  Brace yourself by pressing your feet firmly brake pedal smoothly.
  • Page 130 Leaving the vehicle Parking on a slope Do not get out of the vehicle while the engine The parking brake is located on the rear drive is running. Take the key with when you leave shaft. When the drivetrain is in “2WD” mode, the vehicle.
  • Page 131 Your Yamaha YXZ1000R has higher ground cargo brought on board or stored in the cargo clearance and other features to handle rug- bed. Make sure that the gross vehicle weight...
  • Page 132 even on flat, open areas. These rollovers can sense and remember that some hills are too result in crushed limbs and other serious inju- steep for you to climb or descend. Use proper ries or death to drivers or passengers. driving techniques to avoid rearward, for- ward, or sideways rollovers on hills and slopes.
  • Page 133 over. Practice first on gentle slopes before at- then begin to coast down the hill. Use engine tempting steeper hills. Always check the braking as much as possible, gently applying terrain carefully before attempting any hill. the brakes when necessary. To climb a hill, you need traction, momentum, Downhill and steady throttle.
  • Page 134 If you are sliding or skidding, try to steer in the Pavement direction the vehicle is sliding, to regain con- This vehicle is designed for off-road use only. trol. For example, if you feel the back of the Avoid paved surfaces. Turn gradually and go vehicle start to slide to your right, steer to the slowly if you must drive on pavement.
  • Page 135 Wet brakes may have reduced effectiveness. If you feel the vehicle begin to slide sideways After leaving the water, test the brakes. If nec- or fishtail (back-end sliding), steer into the di- essary, apply the brakes several times to let rection of the slide if possible, to regain direc- friction dry them out.
  • Page 136 muffler or exhaust pipe, or next to other hot If there is any question about your ability to parts. Check under the vehicle after operating maneuver safely over the obstacle, you in areas where combustible materials may should turn around if the ground is flat and have collected.

  • Page 137: Periodic Maintenance And Adjustment

    To avoid death during service or while using the ve- possible burns, let brake components cool hicle. If you are not familiar with vehicle before touching them. service, have a Yamaha dealer perform the service.

  • Page 138: Owner's Manual And Tool Kit

    EBU33560 Owner’s manual and tool kit You are recommended to put this owner’s manual in the vinyl bag and always carry it in the glove compartment as shown. Put the owner’s tool kit and tire pressure gauge under the passenger seat. 1.
  • Page 139 If you do not have a torque wrench available during a service operation requiring one, take your vehicle to a Yamaha dealer to check the torque settings and adjust them as neces- sary.

  • Page 140: Periodic Maintenance Chart For The Emission Control System

    However, keep in mind that if the vehicle isn’t used for a long period of time, the month maintenance intervals should still be followed.  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
  • Page 141 INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Check for leakage. • Check for looseness and tighten all screw √ √ √ Exhaust system clamps and joints if necessary. •...

  • Page 142: General Maintenance And Lubrication Chart

    EBU35800 General maintenance and lubrication chart INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Check coolant leakage. √ √ √ √ √ • Repair if necessary. Cooling system •...
  • Page 143 INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Check operation and for fluid leakage. √ √ √ √ √ YCC-S clutch • Correct if necessary. • Check operation, brake pad wear, and for fluid leakage.
  • Page 144 INITIAL EVERY month Whichev- ITEM ROUTINE er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Check bearing assemblies for loose- √ √ √ √ 14 * Wheel bearings ness/damage. • Replace if damaged. Front and rear •...
  • Page 145  Service the clutch system in similar fashion and at similar intervals to the brake system.  The service items contained herein should not be considered exhaustive, therefore: • have your YXZ1000R checked and serviced by your Yamaha dealer at regular intervals. • replace any damaged or visibly worn part immediately.

  • Page 146: Hood

    EBU35080 Hood To remove Remove the bolts, and then pull the hood off as shown. EBU35093 Panels The panels shown need to be removed to perform some of the maintenance jobs de- scribed in this chapter. Refer to this section each time a panel needs to be removed and 1.
  • Page 147 Panel A To remove the panel Remove the panel by pulling it up as shown. 1. Panel A 2. Panel B 1. Panel A To install the panel Place the panel in the original position. 1. Panel C 8-11...
  • Page 148 1. Top cover Panel B 2. Bolt 3. Quick fastener screw To remove the panel 4. Remove the passenger seat cushion. 1. Remove the hood. (See page 8-10.) (See page 4-25.) 2. Remove panel A. 5. Remove the passenger seat by removing 3.
  • Page 149 1. Passenger seat 1. Panel B 2. Bolt 2. Quick fastener screw 3. Seat belt 3. Bolt 6. Remove the quick fastener screws and To install the panel the bolts, and then pull the panel off as 1. Place the panel in the original position, shown.
  • Page 150  Place the passenger seat belt in the original position. 3. Install the passenger seat cushion. 4. Install the top cover by installing the bolts and quick fastener screw. 5. Install panel A and the hood. Panel C To remove the panel 1.

  • Page 151: Engine Oil And Oil Filter

    To install the panel 3. Start the engine and warm it up to a nor- Place the panel in the original position, and mal operating temperature (the engine oil then install the quick fastener screws. temperature should reach 60 °C [140 °F]), then let the engine idle for a minimum of ten seconds before turning the engine off.
  • Page 152 To change the engine oil 1. Park the vehicle on a level surface. 2. Remove panel C. (See page 8-10.) 3. Remove the engine oil tank cover by re- moving the bolts. 1. Engine oil tank filler cap 2. O-ring 3.
  • Page 153 6. Remove the engine oil tank filler cap and 7. Check the O-ring for damage, and re- the cylinder head cap. place it if necessary. 1. Engine oil tank filler cap 1. Engine oil tank filler cap 2. O-ring 3. Cylinder head cap 8.
  • Page 154 1. Engine oil tank drain bolt 1. Engine oil drain bolt 2. Gasket 2. Gasket 3. “ ” mark 9. Place an oil pan under the engine to col- lect the used engine oil. 10. Remove the engine oil drain bolt and its A “...
  • Page 155 Tightening torques: Recommended engine oil: Engine oil drain bolt: See page 10-1. 10 N·m (1.0 kgf·m, 7.2 lb·ft) Oil quantity: Engine oil tank drain bolt: Oil change only: 16 N·m (1.6 kgf·m, 12 lb·ft) 2.50 L (2.64 US qt, 2.20 Imp.qt) Oil change and filter replacement: 12.
  • Page 156 15. Install and tighten the engine oil tank filler cap. 16. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. 17.
  • Page 157 1. Rear bottom panel 1. Center bottom panel 2. Bolt 2. Bolt 4. Remove the bolts, and then slide the cen- 5. Drain the engine oil from the both the oil ter bottom panel rearward to remove it. tank and the engine. Refer to steps 2–10 of the “To change the en- gine oil”...
  • Page 158 An oil filter wrench is available from a Yamaha dealer. 1. O-ring 8. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 1. Oil filter cartridge 2.
  • Page 159 10. Slide the front portion of the center bot- tom panel into place as shown, and then hook the left and right sides of the center bottom panel into place. 1. Torque wrench 9. Install the drain bolts, and then add the specified amount of the recommended engine oil.
  • Page 160 1. Center bottom panel 1. Bolt A 2. Bolt B 11. Install the center bottom panel bolts, and 3. Bolt C then tighten them to the specified torque. 8-24...
  • Page 161 1. Bolt A 1. Rear bottom panel 2. Bolt B 2. Bolt A 3. Bolt C 3. Bolt B Tightening torques: Tightening torques: Bolt A: Bolt A: 7 N·m (0.7 kgf·m, 5.1 lb·ft) 7 N·m (0.7 kgf·m, 5.1 lb·ft) Bolt B: Bolt B: 7 N·m (0.7 kgf·m, 5.1 lb·ft) 7 N·m (0.7 kgf·m, 5.1 lb·ft)

  • Page 162: Transmission Oil

    ECB02910 NOTICE When checking or changing the transmis- sion oil, make sure that no foreign material enters the transmission. If necessary, clean the filler cap and surrounding area. To check the transmission oil level 1. Park the vehicle on a level surface. 2.
  • Page 163 5. Check the O-ring for damage, and re- place it if necessary. 6. Install the transmission oil filler cap. 7. Install the panel. To change the transmission oil 1. Park the vehicle on a level surface. 2. Remove panel B (page 8-10). 3.
  • Page 164 7. Refill with the specified amount of the recommended oil, and then install the transmission oil filler cap. Recommended oil: See page 10-1. Oil quantity: 1.50 L (1.59 US qt, 1.32 Imp.qt) ECB03150 NOTICE 1. Transmission oil drain bolt  Do not use oils with a diesel specifica- 2.

  • Page 165: Final Gear Oil

    If oil is leaking confirm that the transmission oil filler cap is properly installed and then have a Yamaha dealer check the transmission. 10. Check the transmission oil level and cor- rect if necessary. 11. Install the panel.
  • Page 166 4. Check the gasket for damage, and re- place it if necessary. 5. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified torque. Tightening torque: Final gear oil filler bolt: 23 N·m (2.3 kgf·m, 17 lb·ft) 1.

  • Page 167: Differential Gear Oil

    EBU36060 Recommended oil: Differential gear oil SAE 80 API GL-4 Hypoid gear oil Check the oil level and change the differential Oil quantity: gear oil at the intervals specified in the gener- 0.47 L (0.50 US qt, 0.41 Imp.qt) al maintenance and lubrication chart. Checking the differential gear oil level ...
  • Page 168 Tightening torque: Differential gear oil filler bolt: 23 N·m (2.3 kgf·m, 17 lb·ft) Changing the differential gear oil 1. Park the vehicle on a level surface. 2. Place an oil pan under the differential gear case to collect the used oil. 3.

  • Page 169: Coolant

    SAE 80 API GL-4 Hypoid gear oil Check the coolant level prior to each time you Oil quantity: operate the vehicle, and have a Yamaha deal- 0.18 L (0.19 US qt, 0.16 Imp.qt) er change the coolant every two years.
  • Page 170 If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the ef- fectiveness of the coolant will be re- duced.

  • Page 171: Axle Boots

    Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic maintenance chart for the emis- sion control system.
  • Page 172 Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. 1. Spark plug gap If a spark plug shows signs of electrode ero- Spark plug gap: sion and excessive carbon or other deposits, 0.7–0.8 mm (0.028–0.031 in)

  • Page 173: Air Filter Maintenance

    300–600 km (200–400 mi). The secondary air filter is more difficult to ac- cess, cannot be cleaned, and should be re- placed by a Yamaha dealer every 2000–5000 km (1200–3000 mi). 8-37...
  • Page 174 Additionally, the fuel injection system would be affected, resulting in poor engine Service the air filters more frequently when performance and possible overheating. operating in wet or dusy environments. Clean the primary air filter as follows. Whenever air filter maintenance is performed: 1.
  • Page 175 1. Air filter case cover 1. Foam air filter 2. Air filter case cover lock 4. Remove the foam air filter element from 3. Match mark the air filter frame. 3. Remove the foam air filter. 8-39...
  • Page 176 1. Foam air filter element 7. Wash the foam material in warm soapy 2. Air filter frame water to remove remaining solvent, then 5. Wash the foam material gently but thor- rinse thoroughly with plain warm water. oughly parts cleaning solvent.

  • Page 177: Cleaning The Air Filter Case Check Hoses

    10. Thoroughly apply Yamalube foam air fil- ter oil (or other quality liquid foam air fil- Make sure that the match mark on the cover ter—do not use a spray-type product) to lock is aligned with the close match mark on the foam material.

  • Page 178: Cleaning The Spark Arrester

    EBU35141 Cleaning the spark arrester EWB03370 WARNING Hot exhaust system may cause burns. To avoid burns or fires, make sure that the en- gine is stopped and the exhaust system is cool before cleaning the spark arrester. Do not start the engine while cleaning the ex- haust system.
  • Page 179 2. Remove the tailpipe bolts. 1. Gasket 2. Spark arrester 1. Tailpipe bolt 3. Tailpipe 3. Remove the tailpipe by pulling it out of 5. Install the gasket, and then insert the tail- the muffler, and then remove the gasket. pipe into the muffler and align the bolt 4.

  • Page 180: Valve Clearance

    To prevent this, the valve clear- 1.0 mm (0.04 in), have a Yamaha dealer re- ance must be adjusted regularly. This adjust- place the brake pads as a set.

  • Page 181: Checking The Parking Brake Pads

    If a brake pad has worn to the level marks. Replenish the brake and YCC-S point that the wear indicator groove has al- clutch fluids if necessary. most disappeared, have a Yamaha dealer re- place the brake pads as a set. 8-45...
  • Page 182 EWB04160 WARNING Improper maintenance can result in loss of braking ability or YCC-S clutch operation. Observe these precautions:  Insufficient brake or YCC-S clutch fluid may allow air to enter the brake or YCC-S clutch system, reducing braking or YCC-S clutch performance. ...

  • Page 183: Brake And Ycc-S Clutch Fluid Replacement

     Be careful that water or dust does not suddenly, have a Yamaha dealer check and enter the brake or YCC-S clutch fluid repair the vehicle before any further opera- reservoir when refilling. Water will signif- tion. icantly lower the boiling point of the fluid EBU36550 and may result in vapor lock.

  • Page 184: Checking The Brake Pedal

    Yamaha dealer check the YCC-S clutch. EBU32530 Checking the brake pedal Have a Yamaha dealer check the brakes at the intervals specified in the periodic mainte- nance and lubrication chart. There should be no free play in the brake pedal. The brakes should operate smoothly and there should be 1.

  • Page 185: Parking Brake Lever Free Play Adjustment

    1. Accelerator pedal 1. Parking brake lever free play 2. Accelerator pedal free play 3. Remove panel B. (See page 8-10.) 4. Release the parking brake lever. EBU35194 Parking brake lever free play adjust- 5. Slide the rubber cover back on the park- ment ing brake cable.

  • Page 186: Brake Light Switch

    The brake light, which is activated by the brake pedal, should come on just before braking takes effect. Since the brake light switch is a component of the YCC-S system, it must be adjusted by a Yamaha dealer, who has the necessary professional knowledge and experience. EBU35930 1.

  • Page 187: Pedal Lubrication

    Lubricate the cable ends. If the cables do not Recommended lubricant: operate smoothly, ask a Yamaha dealer to re- Lithium-soap-based grease place them. EBU32582 Checking the stabilizer bushes Recommended lubricant: Yamalube LubezAll (synthetic lubricant The stabilizer bushes must be checked for...

  • Page 188: Upper And Lower Arm Pivot Lubrication (Left And Right)

    Rear Front Rear EBU35211 Upper and lower arm pivot lubrication (left and right) Lubricate the upper and lower arm pivots with a grease gun. Recommended lubricant: Lithium-soap-based grease 8-52...

  • Page 189: Rear Knuckle Upper And Lower Pivot Lubrication (Left And Right)

    EBU32590 Rear knuckle upper and lower pivot lu- brication (left and right) Lubricate the knuckle upper and lower pivots with a grease gun. Recommended lubricant: Lithium-soap-based grease EBU32600 Steering shaft lubrication Lubricate the pivot points. Recommended lubricant: Lithium-soap-based grease Recommended lubricant: Lithium-soap-based grease EBU35220 Drive shaft universal joint lubrication...

  • Page 190: Wheel Removal

    1. Wheel nut EBU32610 Wheel removal EBU35832 Checking and tightening the bead lock 1. Loosen the wheel nuts. (YXZ10YESH) 2. Elevate the vehicle and place a suitable Check the bead lock at the intervals specified stand under the frame. in the general maintenance and lubrication 3.

  • Page 191: Tire Replacement

    Yamaha Motor Manufacturing Corporation of Bead lock bolts: America for this model. 17 N·m (1.7 kgf·m, 12 lb·ft) EBU32620 Tire replacement Always use the same size and type of tires recommended in this owner’s manual. The tires that came with your Yamaha YXZ1000R 8-55...

  • Page 192: Wheel Installation

    Avoid battery contact with skin, eyes, or WARNING clothing. Shield eyes when working near Do not reverse the rims on your Yamaha batteries. Keep out of reach of children. YXZ1000R to widen the track width. In- You could be poisoned or severely burned stalling wheels improperly increases the risk of wheel failure and accidents.
  • Page 193 by the sulfuric acid in battery electrolyte. In 3. Remove the battery holding plate by re- case of accidental contact with battery moving the bolts. electrolyte: EXTERNAL: Flush with water. INTERNAL: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil.
  • Page 194 5. Pull the battery out of its compartment. two months, check it at least once a month To charge the battery and fully charge it if necessary. Have a Yamaha dealer charge the battery as ECB00941 NOTICE soon as possible if it seems to have dis- Always keep the battery charged.

  • Page 195: Jump-Starting

    To install the battery 3. Install the battery holding plate by install- ing the bolts. 4. Install the panel. Be sure the battery is fully charged. EBU35243 1. Place the battery in its compartment. Jump-starting 2. Connect the positive battery lead first, Jump-starting the vehicle should be avoided.
  • Page 196 2. Remove panel A. (See page 8-10.) negative lead to an unpainted metal sur- 3. Remove the passenger seat cushion. face of the passenger seat frame near the (See page 4-25.) center console in the YXZ1000R. 4. Using a charged 12-volt battery, connect the positive lead of the jumper cable to the positive terminal of the battery in the YXZ1000R and the other end of the pos-...

  • Page 197: Fuse Replacement

    EBU35252 Fuse replacement The main fuse, the fuel injection system fuse, the EPS fuse, and the fuse box are located under panel A. (See page 8-10.) 1. Headlight fuse “HEAD” 2. Signaling system fuse “SIGNAL” 3. Four-wheel-drive motor fuse “DIFF” 4.
  • Page 198 ECB00641 Specified fuses: NOTICE Main fuse: To prevent accidental short-circuiting, 50.0 A turn off the main switch when checking or Fuel injection system fuse: replacing a fuse. 15.0 A Headlight fuse: 2. Remove panel A. (See page 8-10.) 15.0 A 3.

  • Page 199: Headlights

    There are no user replaceable bulbs. If one or more headlights do not come on, check for a loose connection, check the headlight fuse, and then have a Yamaha dealer check the ve- hicle.  When the headlights are set to low beam, only the top half of each lamp will illuminate.

  • Page 200: Tail/Brake Light

    The troubleshooting chart describes a quick, easy procedure for making checks. If your vehicle requires any repair, take it to a Yamaha deal- The skilled technicians at a Yamaha dealer- ship have the tools, experience, and know- how to properly service your vehicle.
  • Page 201 Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage. 8-65...

  • Page 202: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
  • Page 203 Restart the engine. If the engine overheats again, ask a Level is OK. Yamaha dealer to inspect and/or repair the cooling system. If it is difficult to get the recommended coolant, tap water can be used temporarily, provided that it is changed to the recommended coolant as soon as possible.

  • Page 204: Cleaning And Storage

    may have reduced stopping ability, in- EBU32720 CLEANING AND STORAGE creasing the chance of an accident. NOTICE: Excessive water pres- EBU35920 [EWB03471] Cleaning sure may cause water seepage and Frequent, thorough cleaning of your vehicle deterioration wheel bearings, will not only enhance its appearance but will brakes, transmission seals and electri- improve its general performance and extend cal devices.

  • Page 205: Storage

    7. Automotive-type wax may be applied to uct label. Operate the vehicle for at least all painted and chrome-plated surfaces. 5 minutes to distribute treated fuel Avoid combination cleaner-waxes. Many through the fuel system. contain abrasives which may scratch the Specified amount: paint or protective finish.
  • Page 206 [less than 0 °C (30 °F) or more than 30 °C (90 °F)]. Use of fuel stabilizer eliminates the need to drain the fuel system. Consult a Yamaha dealer if the fuel system needs to be drained.

  • Page 207: Specifications

    Liquid cooled 4-stroke, DOHC Weight: Cylinder arrangement: Inline 3-cylinder Curb weight: Displacement: 686.0 kg (1512 lb) (YXZ10YEXH) 998 cm³ 705.0 kg (1554 lb) (YXZ10YESH) Bore × stroke: Noise and vibration level: 80.0 × 66.2 mm (3.15 × 2.61 in) Noise level (77/311/EEC): Compression ratio: 85.8 dB(A) at 4125 r/min (YXZ10YESH_EUR/FRA/GBR,...
  • Page 208 Type: Quantity: SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W- 1.50 L (1.59 US qt, 1.32 Imp.qt) Final gear oil: Type: 130 ˚F SAE 80 API GL-4 Hypoid gear oil Quantity: SAE 5W-30 0.47 L (0.50 US qt, 0.41 Imp.qt) Differential gear oil: SAE 10W-30 Type:...
  • Page 209 Spark plug (s): 5th: 25/31 (0.806) Manufacturer/model: Chassis: NGK/CR9EB Spark plug gap: Frame type: 0.7–0.8 mm (0.028–0.031 in) Steel tube frame Clutch: Caster angle: 6.80 ° Clutch type: Trail: Wet, multiple-disc 33.7 mm (1.33 in) Transmission: Front tire: Primary reduction system: Type: Spur gear Tubeless...
  • Page 210 Tire air pressure (measured on cold tires): Rear wheel: Recommended: Wheel type: Vehicle load: Cast wheel 0 - 195 kg (0 - 430 lb) Rim size: Front: 14 x 8.0AT 114.0 kPa (1.140 kgf/cm², 16.5 psi) Front brake: Rear: Type: 128.0 kPa (1.280 kgf/cm², 18.5 psi) Hydraulic disc brake Vehicle load:...
  • Page 211 Electrical system: Helmet/Seat belt indicator light: 14 V, 0.85 W × 2 Ignition system: Shift timing indicator light: Charging system: Half clutch indicator light: AC magneto Battery: Launch system indicator light: Model: U1-H11L YCC-S system warning light: Voltage, capacity: 12 V, 28.0 Ah Bulb voltage, wattage ×...
  • Page 212 Four-wheel-drive motor fuse: 10.0 A Radiator fan motor fuse: 30.0 A EBU33221 For Europe only The figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a correlation between the emission and exposure levels, this cannot be used reli- ably to determine whether or not further pre- cautions are required.

  • Page 213: Consumer Information

    Record the vehicle identification number and model label information in the spaces provid- ed for assistance when ordering spare parts from a Yamaha dealer or for reference, in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number The vehicle identification number is used to identify your vehicle.
  • Page 214 1. Model label 11-2...

  • Page 215: Index

    INDEX Differential gear lock indicator light ....... 4-3 Differential gear oil, Periodic maintenance ....8-31 Differential gear, Pre-operation check ......5-6 Accelerator pedal ............4-20 Doors ................4-25 Accelerator pedal, checking ........8-48 Drive mode, selecting ............ 6-9 Accelerator pedal, Pre-operation check ......5-6 Driver seat position ............
  • Page 216 Headlights ..............8-63 Parking brake indicator light .......... 4-3 Helmet indicator light .............4-9 Parking brake lever ............4-21 High beam indicator light ..........4-3 Parking brake lever free play, adjusting ....... 8-49 Hood ................8-10 Parking brake pads, checking ........8-45 Passenger handhold, Pre-operation check ....5-7 Pedal, lubrication ............
  • Page 217 Tire, replacing .............. 8-55 Tires, Pre-operation check ..........5-8 Transmission oil ............8-26 Transmission, Pre-operation check ....... 5-6 Troubleshooting ............8-64 Troubleshooting charts ..........8-66 Upper and lower arm pivot, lubrication ....... 8-52 Valve clearance ............8-44 Vehicle identification number ........11-1 Wheel installation ............
  • Page 218 Original instructions PRINTED IN USA 2016.06-0.3×1 CR...

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