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Groomer Drive System
for Greensmaster
Model No. 04134
This product contains a chemical or chemicals known to the State of California
Important:
Read these instructions thoroughly before setting up or operating the groomer. Failure
to follow the set up or operating instructions in this manual may result in damage to the machine,
groomer, and the turf.
Note:
Determine the left and right sides of the machine from the normal operating position.
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure
1
2
3
4
5
6
© 2017—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
Proposition 65 Warning
to cause cancer, birth defects, or reproductive harm.
Description
No parts required
No parts required
Groomer-housing assembly
Flat-head screw (3/8 x 2 inches)
Locknut (3/8 inch)
Bearing adapter
Spacer
O-ring
Synthetic grease
Slot cover
Adapter ring
Shaft assembly
Drive gear
Synthetic grease
Forward Rotation Kit-obtain separately
Groomer-housing cover assembly
Gasket
Flange-head bolt (1/4 x 3/4 inch)
Synthetic grease (3.0 oz)
Register at www.Toro.com.
800/1000/1010/1600/1610 Mower
WARNING
CALIFORNIA
Qty.
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2
2
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5
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Form No. 3414-906 Rev A
Installation Instructions
Use
Prepare the machine.
Move the front roller.
Install the groomer housing.
Install the drive gear.
Set the groomer for forward rotation
(optional).
Install the groomer-housing cover.
Original Instructions (EN)
All Rights Reserved *3414-906* A
Printed in the USA
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Related Manuals for Toro 04134
Summary of Contents for Toro 04134
- Page 1 Form No. 3414-906 Rev A Groomer Drive System for Greensmaster ® 800/1000/1010/1600/1610 Mower Model No. 04134 Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
- Page 2 Procedure Description Qty. Bearing Adapter Spacer Groomer-plate assembly Adapter ring Install the groomer on the right side of the machine. Bolt (1/4 x 3-3/4 inches) Star washer Fastener retainer Weight Groomer-shaft clamp Socket-head screw (1/4 x 1-1/4 inches) Install the grooming reel. Groomer reel (obtain separately) Preparing the Machine No Parts Required...
- Page 3 5. Install the height-of-cut arms as follows: Installing the Groomer • Greensmaster 1600 mowers—obtain 2 new height-of-cut arms from your Authorized Toro Housing Distributor and install them onto the roller assembly and side plates with the fasteners removed previously...
- Page 4 a Greensmaster 1600 mower with a serial C. Remove the 2 bolts and washers securing number prior to 260001401, complete the left, bedbar-adjuster frame to the side plate following: (Figure A. Using a 7/8 inch standard wrench, loosen 4. Remove the 40 tooth idler gear. the spring tension screws on the right and left bedbar adjusters (Figure...
- Page 5 6. Install the O-ring into the back of the groomer 10. Slide the bearing adapter through the bronze housing (Figure 6 Figure 7) and lightly bushing and the screws through the slots in the lubricate the exposed surfaces of the O-ring with groomer housing assembly (Figure 6 Figure...
- Page 6 4. Secure the reel from turning with a wood block and torque the shaft assembly to 54 to 81 N∙m (40 to 60 ft-lb). 5. Apply synthetic grease (supplied with the kit) to Installing the Drive Gear the male spline of the shaft assembly (Figure 11).
- Page 7 g020883 g020881 Figure 15 Figure 13 1. Gear assembly—from the 3. Gear hub—from the 1. Bushing—discard 3. Bolt—discard forward rotation kit forward rotation kit 2. Center gear—keep 2. Flange-head bolt—from 4. Center gear assembly the forward rotation kit 4. Install the socket-head bolt you removed from the cover into the hole where the center gear 6.
- Page 8 Installing the Groomer on the Right Side of the Machine Parts needed for this procedure: Bearing Adapter Spacer Groomer-plate assembly Adapter ring Bolt (1/4 x 3-3/4 inches) Star washer g020848 Figure 16 Fastener retainer 1. Actuator pin in the groove 3.
- Page 9 Note: The drive pulley has right-hand threads. 4. Secure the reel from turning with a wood block. 5. Remove the 2 flat-head screws and nuts securing the groomer arm cover to the bearing housing and side plate (Figure 18). 6. Remove the groomer arm cover (Figure 19);...
- Page 10 14. If you are installing this kit on a Greensmaster 800 mower with a serial number prior to 230999999, a Greensmaster 1000 mower with a serial number prior to 229999999, or a Greensmaster 1600 mower with a serial number prior to 260001401, install the right, bedbar-adjuster frame to the side plate with the bolts and washers you removed previously.
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Page 11: Operation
2. Loosely install the 2 halves of a groomer-shaft 7. Correct any problems and recheck the assembly. clamp to the driven shaft on the right side of the 8. Using a hand-pump grease gun, lubricate the 2 machine (Figure 22 Figure 23). - Page 12 Testing the Groomer Cool season species such as creeping bent grass and annual blue grass should not be groomed during Performance high temperature (and high humidity) periods in midsummer. Important: Improper or over-aggressive use of It is difficult to make precise recommendations on use the grooming reel (i.e., too deep or too frequent of grooming reels because so many variables affect grooming) may cause unnecessary stress on the...
- Page 13 quality of the cut will not be the same as without the groomer. You will notice this effect most the first few times a groomer is used on a green. Note: On multiple passes (i.e., double and triple cutting), the groomer will continue to penetrate deeper on each successive pass.
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Page 14: Maintenance
85 g (3.0 oz) of synthetic grease (Toro part number 125-3511 or equivalent synthetic grease meeting ISO VG 220, NLGI 2 standards). Inspecting the Blades Inspect the grooming-reel blades frequently for damage and wear. Straighten bent blades with a pliers. - Page 15 Notes:...
- Page 16 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.