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Loose Parts
Note: Use the following chart to identify the parts you will use to install the kit.
DESCRIPTION
Discharge Tunnel
Latch Plate
Discharge Door Assembly
Door Retainer
Self-tapping Screw – 1/4-10 x .60
Screw – 3/8-16 x 1.5
Engine Decal
Clamp
Bolt
Throttle Control
Throttle Cable
E-Ring
Engine Guard
Screw – 1/4-20 x 1.00
Cable Tie
Traction Control Decal (Self-propelled models
only)
Screw – 3/8-16 x 1.00
Locknut – 3/8-16
The Toro Company
1999
8111 Lyndale Ave. South
Bloomington, MN 55420–1196
Kawasaki Zone Start Engine Coversion Kit
For Toro Walk Power Lawn Mowers
Model 100-2863
QTY.
1
1
1
1
2
3
1
1
1
1
1
2
1
4
4
1
2
2
Instructions
USE
Installing the new discharge tunnel and the
door assembly
Replacing the engine
Installing the brake cable on the engine
Replacing the throttle cable
Installing the engine guard on the front of the
lawn mower
Attaching the guard to the lawn mower
Securing the cables to the deck (1)
Securing the brake cable to the right side of the
handle (2)
Installing the cables to the lower left side of the
handle (1)
Replacing the decal
Filling the holes left from removing the fuel tank
bracket
Form No. 3322-861
Installation
All Rights Reserved
Printed in the USA
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Summary of Contents for Toro 100-2863
- Page 1 Form No. 3322-861 Kawasaki Zone Start Engine Coversion Kit For Toro Walk Power Lawn Mowers Installation Model 100-2863 Instructions Loose Parts Note: Use the following chart to identify the parts you will use to install the kit. DESCRIPTION QTY. Discharge Tunnel...
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Page 2: Before Installing
Removing the Fuel Tank drain the fuel into a clean, approved gasoline container. 1. Disconnect the fuel line from the engine (Fig. 2). Note: This is the only procedure that Toro recommends for draining the fuel. - Page 3 Installation Instructions Figure 2 1. Fuel line clamp 3. Tank bracket m-286 2. Fuel line 4. Fuel tank Figure 4 1. Cable clamp screw 3. Throttle lever 2. Remove the fuel tank from the tank bracket 2. Throttle cable (Fig. 2). 3.
- Page 4 Installation Instructions Figure 6 1. Brake cable 3. Brake cable fitting 2. Brake arm 4. Brake assembly 2. Use a pliers to squeeze the tabs on the top and the bottom of the blade brake cable fitting, and slide the Figure 7 cable out of the brake assembly (Fig.
- Page 5 Installation Instructions 2. Lift off the discharge tunnel assembly (Fig. 9). 3. Remove the spring bracket and the spring extension (Fig. 9). Note: Keep these items for the installation. 4. Discard the discharge tunnel assembly (Fig. 9). Conversion Kit Installation Installing the New Discharge Tunnel Figure 8 1.
- Page 6 Installation Instructions Figure 11 1. Front quadrants 3. Engine guard 2. Hex head screw (4) Figure 10 2. Install the new engine guard on the front of the lawn 1. Engine 2. Engine screw (3) mower deck with four hex head screws as shown in Figure 11.
- Page 7 Installation Instructions 2. Remove the two hex head screws and two curved washers that secure the throttle control to the handle (Fig. 12). Note: Keep the screws and washers. Discard the throttle control and the throttle cable. 3. Install the new throttle control using two hex head screws and two curved washers previously removed.
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Page 8: Before Starting The Engine
Installation Instructions Hand Push Models Only: E. Pull down on the cable conduit until there is no slack in the wire. A. Loosen the jam nut on the brake cable (Fig. 15). F. Tighten the nut. G. Secure the blade brake cable to the right side of the handle with two cable ties.