Table of Contents
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Table of Contents
Related Manuals for Paton StandardMIG-160
Summary of Contents for Paton StandardMIG-160
- Page 2 -2 - PATON StandardMIG MMA/TIG/MIG/MAG...
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Page 3: Table Of Contents
7. General list and sequence of functions 8. Generator operation mode 9. Attendance and technical maintenance 10. Storage rules 11. Transportation 12. Technical specifications 13. Delivery set 14. Warranty liabilities 15. Safety rules 16. Acceptance certificate -3 - PATON StandardMIG MMA/TIG/MIG/MAG... - Page 4 Ф6 mm, low-melting StandardMIG -250S-400V Ф3 m 120А at most Ф0.8 mm at most Ф4 mm 160А at most Ф1.0 mm at most Ф5 mm up to 250А up to Ф1.2 mm Ф6 mm, low-melting -4 - PATON StandardMIG MMA/TIG/MIG/MAG...
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Page 5: General Provisions
KZ‐2 slot of world standard EURO type, which allows user changing torches at his/her own discretion. This StandardMIG model by PATON is equipped with a unit for minute undervoltage protection, as well as against minute overvoltage. - Page 6 ATTENTION! The mains button on the back of the device is not power one, so when you turn off the device, it does not completely de-energize all the internal electronics. For this reason, after completing the welding work, disconnect the plug from the mains, according to the safety requirements. -6 - PATON StandardMIG MMA/TIG/MIG/MAG...
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- Page 8 “mass” cable can be connected, if special electrodes are used); b) in case of TIG welding—only “mass” cable is connected; c) in case of MIG/MAG solid wire welding—a plug is connected internally to the feeder (by default); -8 - PATON StandardMIG MMA/TIG/MIG/MAG...
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Page 9: Start-Up
ATTENTION! Do not switch the machine off immediately after completion of welding works in hot weather or intense welding works in any weather conditions! Electronic parts must be allowed to cool down for 5 minutes. -9 - PATON StandardMIG MMA/TIG/MIG/MAG... -
Page 10: Power Connection
ATTENTION! The power switch 14 is a signal button that blocks only the power current of the welding machine, but does not completely de-energize the internal electronics of the device. Therefore, according to safety precautions, do not forget to remove the plug from the socket when reconnecting. -10 - PATON StandardMIG MMA/TIG/MIG/MAG... -
Page 11: Manual Metal Arc Welding With A Stick Electrode (Mma Welding)
3.1 WELDING CYCLE – ММА t, s See Clause 6.1 for sequence of changing the value of any function. -11 - PATON StandardMIG MMA/TIG/MIG/MAG... -
Page 12: Hot Start Function
‐ manual adjustment: allows setting the function level to minimum value, thus reducing power consumption (although insignificantly), as well as heat input concentration when welding thin metal pieces. This reduces the risk of -12 - PATON StandardMIG MMA/TIG/MIG/MAG... -
Page 13: Anti-Stick Function
In such a case, this machine actuates the built‐in Anti‐Stick function, which is constantly operating in the MMA mode. Within 0.6...0.8s after detection of this condition, this function reduces welding current. In addition, this function helps the -13 - PATON StandardMIG MMA/TIG/MIG/MAG... -
Page 14: Function Of Slope Adjustment For A Current-Voltage Curve
This function is designed to facilitate control over the welding process in spatial positions other than downhand position, as well as during welding of non‐ferrous metals. This function affects directly weld metal dilution and metal -14 - PATON StandardMIG MMA/TIG/MIG/MAG... - Page 15 These parameters are set differently in different situations in accordance with welding operator’s requirements. See Clause 6.1 for sequence of changing the value of any function in the current welding mode. -15 - PATON StandardMIG MMA/TIG/MIG/MAG...
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Page 16: Tungsten Arc Inert Gas Welding (Tig)
Attention! A common mistake is “needle‐like” electrode sharpening; in this case, the arc may wag from side to side. A correctly sharpened electrode has slightly blunted neg, and the smaller is the “butt” withstanding set current, the better. -16 - PATON StandardMIG MMA/TIG/MIG/MAG... -
Page 17: Welding Cycle - Tig-Lift
The higher is base operating current, the faster the electrode shall be lifted, and otherwise it will flash off. Time of current fade‐in [t.uP] up to the set value will be reviewed in the next paragraph. -17 - PATON StandardMIG MMA/TIG/MIG/MAG... -
Page 18: Arc Current Fade-In Function
If duty ratio parameter [dut] is changed to a value other than 50%, pulses become asymmetric —between the current pulse time and the current “pause” time: by default “duty ratio” [dut] = 50% “duty ratio” [dut] = 20% “duty ratio” [dut] = 70% t, s t, s t, s -18 - PATON StandardMIG MMA/TIG/MIG/MAG... -
Page 19: Semiautomatic Metal Inert/Active Gas Welding (Mig/Mag)
Procedure for preparation for operation with solid wire welding: ‐ insert the “mass” cable into the source socket B “–”; ‐ connect the “mass” cable to the work piece; -19 - PATON StandardMIG MMA/TIG/MIG/MAG... - Page 20 Start also with an average position of wire feeding speed controller on the feeding machine (~ 6.0...8.0m/min.) and average source voltage (~19V) for any -20 - PATON StandardMIG MMA/TIG/MIG/MAG...
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Page 21: Welding Cycle - Mig/Mag-2T
[t.Pr] (the gas valve is opened) is processed, then a signal is given to turn on the source and -21 - PATON StandardMIG MMA/TIG/MIG/MAG... -
Page 22: Welding Cycle - Mig/Mag-4T
See Clause 6.1 for sequence of changing the value of any function in the current welding mode. 5.2.1 FUNCTION OF BUTTON ON A 4T AND _4Т TORCH a) global standard of the button mode – 4Т b) alternate button mode – _4Т -22 - PATON StandardMIG MMA/TIG/MIG/MAG... -
Page 23: Function Of Pre-Purging With Shielding Gas
2T button mode. This mode is provided by the PATON Company as a bonus; it can be used only at will, since it is more familiar from the point of view of more frequent use of 2T mode by customers in classical semiautomatic machines, and therefore, it is more intuitive. -
Page 24: Function Of Voltage Fade-Out In The End Of Welding
In addition to weld shape, correct setting also determines the quality of the weld forming, thus reducing risk of porosity and grain structure of the weld and consequently increasing weld strength. -24 - PATON StandardMIG MMA/TIG/MIG/MAG... - Page 25 “duty ratio” of the pulses in any combination to obtain the desired process. This task is not simple, since several parameters are regulated at once. -25 - PATON StandardMIG MMA/TIG/MIG/MAG...
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Page 26: Machine Setting
1. With a quick press and release of the button 5, you can switch to the next function over end‐around. -26 - PATON StandardMIG MMA/TIG/MIG/MAG... -
Page 27: Switching To The Required Welding Mode
MMA welding mode 0) [-1-] – main displayed parameter CURRENT = 90A (by default) a) 8 ... 160А (increment 1А) for StandardMIG-160 b) 10 ... 200А (increment 1А) for StandardMIG -200 c) 12 ... 250А (increment 1А) for StandardMIG -250 1) [H.St] Hot Start power = 40% (by default) - Page 28 0) [-3-] main displayed parameter VOLTAGE = 19.0V (by default) a) 12.0 ... 28.0V (increment 0.1V) 1) [t.dn] voltage fade‐out time = 0.1s (by default) a) 0.1 ... 5.0s (increment 0.1s) 2) [Po.P] voltage pulsing power = OFF (by default) -28 - PATON StandardMIG MMA/TIG/MIG/MAG...
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Page 29: Generator Operation Mode
Ф0.6mm at most 2.9kVA Ф3 120А at most Ф0.8mm at most 4.5kVA Ф4 160А at most 6.2kVA Ф1.0mm at most Ф5 200А at most 8.0kVA Ф6, low- 250А at most Ф1.2mm at most 11.0kVA melting -29 - PATON StandardMIG MMA/TIG/MIG/MAG... -
Page 30: Attendance And Technical Maintenance
Attention! If a source is designed for special supply voltage, its technical specifications are provided on the identification plate on the rear panel. In this case, mains plug and mains cable shall be selected according to the voltage used. -30 - PATON StandardMIG MMA/TIG/MIG/MAG... -
Page 31: Delivery Set
7. Operating manual – 1 pcs. 14. WARRANTY LIABILITIES Pilot Plant of Welding Equipment named after Ye. O. Paton guarantees proper operation of the, provided that the consumer observes operating, storage and transportation conditions. Free warranty servicing is not provided in case of:... -
Page 32: Safety Rules
- wear robust footwear, which retains insulating properties in moist conditions as well; - protect the hands with insulating gloves; - protect the eyes with a headshield, with is equipped with a black‐light filter complying with safety standards; - wear only proper low‐flammable clothes. -32 - PATON StandardMIG MMA/TIG/MIG/MAG... - Page 33 - if possible, avoid installing the welding machine directly on the conductive coating of floor or work table, use insulating pads. SAFETY MEASURES IN NORMAL CONDITIONSCheck the machine for external damages and performance of safety devices at least once a week. -33 - PATON StandardMIG MMA/TIG/MIG/MAG...
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Page 35: Acceptance Certificate
16. ACCEPTANCE CERTIFICATE Arc inverter rectifier PATON StandardMIG-160/200/250 Serial number ________________S has been approved for operation. Sale date _________________ “_____”, 20____. Place of seal _____________________ (vendor signature) ================================================================== -35 - PATON StandardMIG MMA/TIG/MIG/MAG... - Page 36 Date of receipt for repair _________________ “_____”, 20____. __________________ (signature) Symptoms of non‐operability: __________________________________________ ____________________________________________________________________ Cause: ______________________________________________________________ ____________________________________________________________________ ================================================================ Date of receipt for repair _________________ “_____”, 20____. __________________ (signature) Symptoms of non‐operability: __________________________________________ ____________________________________________________________________ Cause: ______________________________________________________________ ____________________________________________________________________ -36 - PATON StandardMIG MMA/TIG/MIG/MAG...
- Page 37 Date of receipt for repair _________________ “_____”, 20____. __________________ (signature) Symptoms of non‐operability: __________________________________________ ____________________________________________________________________ Cause: ______________________________________________________________ ____________________________________________________________________ ================================================================ Date of receipt for repair _________________ “_____”, 20____. __________________ (signature) Symptoms of non‐operability: __________________________________________ ____________________________________________________________________ Cause: ______________________________________________________________ ____________________________________________________________________ -37 - PATON StandardMIG MMA/TIG/MIG/MAG...