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FR-C500
Mitsubishi Electric FR-C500 Inverter Manuals
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Mitsubishi Electric FR-C500 Inverter manual available for free PDF download: Instruction Manual
Mitsubishi Electric FR-C500 Instruction Manual (200 pages)
TRANSISTORIZED INVERTER
Brand:
Mitsubishi Electric
| Category:
Inverter
| Size: 3.62 MB
Table of Contents
Table of Contents
5
Installation and Wiring
10
Basic Configuration
11
Installation of the Inverter
12
Precautions for Use
12
Wiring of the Inverter and Computer Using RS- Chapter
12
Terminal Connection Diagram
14
Cables, Wiring Lengths, Crimping Terminals, Etc
15
Description of the Main Circuit Terminals
15
Layout and Wiring of the Main Circuit Terminals
15
Wiring of the Power Supply and Motor
15
Earthing (Grounding) Precautions
16
Control Circuit
17
Description of the Control Circuit Terminals
17
Layout and Wiring of the Control Circuit Terminals
19
Layout and Wiring of the CC-Link Terminals
20
Changing the Control Logic
21
Connection of the Parameter Unit (FR-PU04)
23
Connector
23
Input Terminals
24
Run (Start) and Stop (STF, STR)
24
External Frequency Selection (RH, RM, RL)
26
Control Circuit Common Terminals (SD, SE)
27
Signal Inputs by Contactless Switches
27
How to Use the Input Signals
28
How to Use the Input Signals (Assigned Terminals RL, RM, RH, STR, SQ)
28
Multi-Speed Setting (RL, RM, RH Signals): Pr. 60 to Pr. 63, Pr. 65, Pr
28
Output Shut-Off (MRS Signal): Pr. 60 to Pr. 63, Pr. 65, Pr. 505 Setting "6
28
Setting "0, 1, 2
28
Terminals RL, RM, RH, STR, SQ)
28
Reset Signal: Pr. 60 to Pr. 63, Pr. 65, Pr. 505 Setting "10
29
Start (Forward Rotation) Signal: Pr. 65 Setting "17
29
No Function: Pr. 60 to Pr. 63, Pr. 65, Pr. 505 Setting "9998
30
Sequence Start: Pr. 60 to Pr. 63, Pr. 65, Pr. 505 Setting "50
30
Start (Reverse Rotation) Signal: Pr. 63 Setting "9999
30
Leakage Current and Installation of Earth (Ground) Leakage Circuit Breaker
31
Peripheral Device List
31
Peripheral Devices
31
Power-Off and Magnetic Contactor (MC)
35
Regarding the Installation of the Power Factor Improving Reactor
36
Regarding Noises and the Installation of the Noise Filter
37
Power Harmonics
38
Power Harmonic Suppression Guideline
39
Connection of Stand-Alone Option Units
42
Connection of the Conventional BU Brake Unit (Option)
42
Connection of the FR-HC High Power Factor Converter (Option)
42
Connection of the Power Regeneration Common Converter (FR-CV)
43
Using GX Developer for RS-485 Communication
44
Wiring of the Inverter and Personal Computer Using GX Developer for RS-485 Communication
44
Wiring for CC-Link Communication
45
Communication
47
Wiring of the Inverter and Computer Using
47
Design Information
49
Operation and Control
50
Operation Mode Switching
51
Parts Identification and Functions of the Operation Panel
51
Displaying the CC-Link Data (Station Number, Baudrate)
52
Monitor Transition
52
Monitoring the Output Current
52
LED On/Off Operations
53
How to Check the LED Lamps for CC-Link Communication Errors
54
Inverter Functions
58
Function (Parameter) List
59
List of Parameters Classified by Purpose of Use
64
Basic Functions
65
Torque Boost (Pr. 0)
65
Maximum and Minimum Frequencies (Pr. 1, Pr. 2)
66
Base Frequency (Pr. 3)
67
Multi-Speed Operation (Pr. 4, Pr. 5, Pr. 6)
68
Acceleration/Deceleration Time (Pr. 7, Pr. 8)
69
DC Injection Brake (Pr. 10, Pr. 11, Pr. 12)
70
Electronic Thermal O/L Relay (Pr. 9)
70
Starting Frequency (Pr. 13)
71
RUN Key Rotation Direction Selection (Pr. 17)
72
Stall Prevention Function and Current Limit Function (Pr. 21, Pr. 22)
72
Start-Time Earth (Ground) Fault Detection Selection (Pr. 40)
75
Monitor Display (Pr. 52)
76
Operation Panel Display Selection
76
I/O Terminal Function Selection
77
Input Terminal Function Selection (Pr. 60, Pr. 61, Pr. 62, Pr. 63, Pr. 65, Pr. 505)
77
Output Terminal Function Selection (Pr. 64, Pr. 505)
78
Applied Motor (Pr. 71)
79
Operation Selection Function Parameters
79
PWM Carrier Frequency (Pr. 72)
79
Reset Selection/Pu Stop Selection (Pr. 75)
80
Cooling Fan Operation Selection (Pr. 76)
82
Parameter Write Disable Selection (Pr. 77)
83
Operation Mode and Command Source (Pr. 79, Pr. 338, Pr. 339, Pr. 340)
84
Communication Settings (Pr. 331 to Pr. 337, Pr. 341)
88
Computer Link Operation Setting
88
E2PROM Write Selection (Pr. 342)
101
Caution
102
Parameter Display Language Selection (Pr. 145)
102
Parameter Unit (FR-PU04) Setting
102
PU Buzzer Control (Pr. 990)
102
PU Contrast Adjustment (Pr. 991)
103
PU Main Display Screen Data Selection (Pr. 992)
103
PU Disconnection Detection/Pu Setting Lock (Pr. 993)
104
Plc Function
106
System Configuration
107
Precautions for Sequence Program Creation
108
Prior to Sequence Program Creation
108
Usable Main GX Developer Functions
108
Sequence Program Execution Key
109
Sequence Program Write
110
Function Block Diagram
111
Setting List of Built-In PLC Function Parameter
112
How to Use the Instruction List
113
PLC Instructions
113
PLC Instruction List
115
Device Map
118
I/O Device Map
118
Data Register (D) Device Map
119
Internal Relay (M) Device Map
119
Special Registers
121
Special Relays
121
Input (X) Assignment
123
Inputs/Outputs
123
Output (Y) Assignment
125
Data that Can be Read at All Times
126
Inverter Status Monitoring, Special Registers for Control
126
Data that Are Read by Controlling (off to ON) the Read Command
128
How to Write Data by Controlling (off to ON) the Write Command
130
Inverter Operation Status Control
135
Inverter Parameter Access Error (D9150)
137
Inverter Status (D9151)
137
Inverter Parameter Read/Write Method
138
Reading the Inverter Parameters
139
Writing the Inverter Parameters
141
User Area Read/Write Method
144
User Parameter Read/Write Method
144
Debugging Mode Specifications
145
Register Display
146
Inverter Operation Lock Mode Setting
147
CC-Link COMMUNICATION
148
Regarding CC-Link Ver. 1.10
149
System Configuration
149
System Configuration Example
149
Function Block Diagram
150
CC-Link Parameters
152
Regarding the Operation Mode
152
Setting of Station Number and Baudrate (Pr. 503, Pr. 504)
152
Operation at CC-Link Communication Error Occurrence
153
CC-Link I/O Specifications
154
Buffer Memory
157
Remote Output Signals (Master Module to Inverter)
157
Remote Input Signals (Inverter to Master Module)
158
Remote Registers (Master Module to Inverter)
159
Remote Registers (Inverter to Master Module)
160
Protective Functions
162
Errors (Alarms)
163
Error (Alarm) Definitions
164
Correspondences between Digital and Actual Characters
170
Resetting the Inverter
170
To Know the Operating Status at the Occurrence of Alarm (Only When FR-PU04 Is Used)
170
Motor Remains Stopped
171
Motor Rotates in Opposite Direction
171
Troubleshooting
171
Acceleration/Deceleration Is Not Smooth
172
Motor Current Is Large
172
Speed Does Not Increase
172
Speed Greatly Differs from the Setting
172
Speed Varies During Operation
172
Inverter Cannot be Started in CC-Link Operation Mode
173
Motor Produces Annoying Sound
173
Operation Mode Is Not Changed Properly
173
Operation Mode Is Not Switched to CC-Link Operation Mode
173
Operation Panel Display Is Not Provided
173
Parameter Write Cannot be Performed
173
Check Items
174
Periodic Inspection
174
Precautions for Maintenance and Inspection
174
Insulation Resistance Test Using Megger
175
Pressure Test
175
Daily and Periodic Inspection
176
Replacement of Parts
180
Measurement of Main Circuit Voltages, Currents and Powers
183
Specifications
186
Ratings
187
Common Specifications
188
CC-Link Interface Specifications
189
PLC Function Specifications
189
Outline Drawings
190
Appendices
192
Appendix 1 Parameter Data Codes for Computer Link Operation Using RS-485 Communication
193
Appendix 2 Instructions for Compliance with the European Standards
196
Appendix 3 Instructions for Compliance with U.S. and Canadian Electrical Codes
198
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