Husqvarna 2010 TE-510 Off-Road Motorcycle Manuals

Manuals and User Guides for Husqvarna 2010 TE-510 Off-Road Motorcycle. We have 1 Husqvarna 2010 TE-510 Off-Road Motorcycle manual available for free PDF download: Workshop Manual

Husqvarna 2010 TE-510 Workshop Manual

Husqvarna 2010 TE-510 Workshop Manual (420 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 21.46 MB

Table of Contents

Table of Contents

5
- Workshop Manual
  3
- Important Notices
  7
- General
  11
General

12
- Cooling
  13
- Engine
  13
- Fuel Feeding
  13
- Ignition
  13
- Lubrication
  13
- Timing System
  13
- Transmission
  14
- Brakes
  16
- Frame
  16
- Suspensions
  16
- Tires
  16
- Wheels
  16
- Weights
  18
- Capacities
  19
- Maintenance
  21
- Troubles and Remedies
  29
- Settings and Adjustments
  35
Settings and Adjustments

36
General Operations

72
Engine Disassembly

98
- Camshaft Disassembly
  100
- Cylinder Head Cover Disassembly
  100
- Water Pump Body Disassembly
  102
- Cylinder Head Disassembly
  103
- Valve Disassembly
  104
- Cylinder Disassembly
  106
- Piston Disassembly
  106
- Flywheel Disassembly
  107
- Kick Start Pedal Disassembly (TC-TE-TXC)
  108
- Clutch Disassembly (TC, TE, TXC; SMR 450-510)
  109
- Transmission Cover Disassembly
  109
- Kick Start Components Disassembly (TC-TE-TXC)
  111
- Electric Starting System Disassembly (TE, TXC; SMR 450-510)
  112
- Oil Pump Disassembly
  113
- Gear Control Pedal and Gear Shifter Disassembly
  114
- Primary Transmission Driving Gear Disassembly
  116
- Crankcase Disassembly
  117
- Gearbox Disassembly
  118
- Crankshaft and Counter Balancing Shaft Disassembly (SMR 450-510)
  120
Engine Overhauling

123
- Assemblies
  124
- Cleaning of Components
  124
- Cylinder Head
  124
- Recutting the Valve Seats
  125
- Replacement of Valve Guides
  127
- Valve Guides
  127
- Valve
  128
- Valve Spring
  128
- Installation of Valves
  129
- Inspection of Rocker Arm
  130
- Starter Decompressor
  130
- Camshaft
  131
- Camchain Tensioner
  132
- Camshaft Chain and Gearing
  132
- Cylinder
  133
- Piston
  133
- Cylinder-Piston Fitting
  134
- Gudgeon Pin
  135
- Piston Rings
  136
- Piston Rings/Cylinder Clearance
  136
- Piston Ring/Piston Rings Groove Clearance
  137
- Connecting Rod Big End Side Clearance
  138
- Crankshaft
  138
- Connecting Rod Small End Bush Replacement
  139
- Clutch Housing-Friction Disc Clearance
  140
- Clutch Spring
  140
- Clutch Unit
  140
- Gear Selector Fork and Gearing
  142
- Oil Pump
  142
- Carburettor Overhauling (TC-TXC)
  143
- Selector Drum
  143
- Keihin" Carburettor Adjustment (TC-TXC)
  144
- Carburettor Checking
  145
- Engine Reassembly
  149
Engine Reassembly

150
Table of Contents

194
- Removing the Front Fork
  196
- Front Suspension
  198
Rear Suspension

241
Brakes

271
- Cable Colour Coding (TE, SMR)
  272
- Cable Colour Coding (TC 450, TXC 450-510)
  273
- Electrical Components Location (Te-Smr)
  274
- Electrical Components Location (Tc-Txc)
  276
- Charging System (Te-Smr)
  278
- Battery Current Leakage
  280
- Charging System Checks
  280
- Generator Stator Coil Resistance Check
  280
- Regulated Voltage
  280
- Electric Starting System (Te-Smr)
  284
- Electric Starting System (Txc)
  284
- Starter Motor Check
  285
- Starter Motor Disassembly
  285
- Starter System Checks
  285
- Electric Start Remote Control Switch Check (TE-SMR-TXC)
  286
- Starter Motor Maintenance
  286
- Starter Motor Test Diagram
  286
- Electronic Ignition System (Tc-Txc)
  287
- Electronic Ignition System (Te-Smr)
  288
- Electronic Power Unit Wiring Diagram (Ecu) (Te-Smr)
  292
- Voltage Regulator (TE-SMR-TXC)
  293
- Voltage Regulator-Rectifier Wiring Diagram
  293
- Spark Plug
  294
- Gear Shift Position Sensor Check (GPS)
  295
- Battery Recharge
  297
- Headlamp Adjustment
  298
- Headlamp, Tail Lamp (Te-Smr)
  298
- Rear Tail Light Bulb Replacement
  299
- Replacing the Licence Plate Light Lamp
  300
- Handlebar Commutators
  301
- Connectors
  303
- Couplings
  303
- Notes
  303
- Battery
  304
- Fuses
  304
- Semiconductors Parts
  304
- Digital Instrument, Warning Lights (Te-Smr)
  305
- Instrument Replacement
  308
- Locating Operating Troubles
  308
- Wire Harness TC-TXC
  309
- Wire Harness TE-SMR
  309
- Cable Runway and Assembling Instructions for the 'Te/Smr' Electric Parts
  310
- Important Recommendation
  323
- Engine Cooling System
  325
- Hydraulic Control Clutch
  369
- Optional Parts List
  375
- Fuel Injection System
  379
  - Fuel Injection System
    380
  - Operating Instructions for the "DIAGNOSIS SOFTWARE KIT" on the Fuel Injection
    381
  - Fuel Pump Check
    383
  - Relay Check
    384
- Lubrication System
  385
- Specific Tools
  389
- Torque Wrench Settings
  391
  - Frame
    398
  - Front Wheel
    401
  - Removing the Front Wheel
    402
  - Reassembling the Front Wheel
    403
  - Rear Wheel
    406
  - Wheels Overhauling
    408
  - Wheel Spokes
    409
  - Rims Warpage
    409
- Notes for USA/CDN-AUS Models
  413

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