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ACS880-107
ABB ACS880-107 Inverter Units Manuals
Manuals and User Guides for ABB ACS880-107 Inverter Units. We have
6
ABB ACS880-107 Inverter Units manuals available for free PDF download: Firmware Instructions, Firmware Manual, Hardware Manual, User Manual
ABB ACS880-107 Firmware Instructions (664 pages)
single drive
Brand:
ABB
| Category:
Controller
| Size: 11.89 MB
Table of Contents
Table of Contents
5
List of Related Manuals
2
Table of Contents
5
Introduction to the Manual
13
What this Chapter Contains
13
Applicability
13
Licensing
14
Safety Instructions
14
Target Audience
14
Contents of the Manual
15
Related Documents
15
Terms and Abbreviations
16
Cybersecurity Disclaimer
19
Using the Control Panel
21
Control Locations and Operating Modes
23
What this Chapter Contains
23
Local Control Vs. External Control
24
Local Control
24
External Control
25
Operating Modes of the Drive
26
Speed Control Mode
27
Torque Control Mode
27
Frequency Control Mode
27
Special Control Modes
27
Quick Start-Up Guide
29
Contents of this Chapter
29
Before You Start
29
Safety
29
Drive Start-Up
30
ESP Application Minimum Configuration
38
ESP Program Features
41
What this Chapter Contains
41
Overview of ESP Control Program
41
Backspin Supervision
42
Restart Delay
42
Backspin Speed Observer
42
Backspin Speed Observer Constraints
45
Starting the Motor
46
Starting Speed
46
Acceleration Assistance
46
Kick-Start
47
Current Pulse-Start
48
ESP Production Mode
49
Manual Mode
49
Automatic Process Control Mode
50
Underload and Overload Protection
52
Underload Ride through Recovery Sequence
54
Overload Recovery Sequence
56
Motor Voltage Control
58
Pump Impeller Cleaning
59
Pump Curves
60
Program Features
61
What this Chapter Contains
61
Drive Configuration and Programming
62
Programming Via Parameters
62
Adaptive Programming
63
Application Programming
63
Control Interfaces
64
Programmable Analog Inputs
64
Programmable Analog Outputs
64
Programmable Digital Inputs and Outputs
64
Programmable Relay Outputs
65
Programmable I/O Extensions
65
Fieldbus Control
67
Master/Follower Functionality
68
External Controller Interface
75
Control of a Supply Unit (LSU)
77
Motor Control
79
Direct Torque Control (DTC)
79
Reference Ramping
79
Constant Speeds/Frequencies
80
Critical Speeds/Frequencies
80
Speed Controller Autotune
81
Oscillation Damping
84
Resonance Frequency Elimination
85
Rush Control
85
Encoder Support
86
Jogging
92
Scalar Motor Control
95
Autophasing
96
Flux Braking
99
DC Magnetization
100
Hexagonal Motor Flux Pattern
102
Application Control
103
Application Macros
103
Process PID Control
103
Motor Potentiometer
106
Mechanical Brake Control
107
DC Voltage Control
112
Overvoltage Control
112
Undervoltage Control (Power Loss Ride-Through)
112
Voltage Control and Trip Limits
113
Brake Chopper
114
Safety and Protections
115
Emergency Stop
115
Motor Thermal Protection
116
Thermal Protection of Motor Cable
119
User Load Curve
119
Automatic Fault Resets
120
Other Programmable Protection Functions
121
Diagnostics
123
Fault and Warning Messages, Data Logging
123
Signal Supervision
123
Maintenance Timers and Counters
123
Energy Saving Calculators
124
Load Analyzer
124
Miscellaneous
126
User Parameter Sets
126
Parameter Checksum Calculation
126
User Lock
127
Data Storage Parameters
127
Reduced Run Function
128
Du/Dt Filter Support
129
Sine Filter Support
129
Application Macros
131
What this Chapter Contains
131
General
131
Factory Macro
132
Default Parameter Settings for the Factory Macro
132
Default Control Connections for the Factory Macro
133
Hand/Auto Macro
134
Default Parameter Settings for the Hand/Auto Macro
134
Default Control Connections for the Hand/Auto Macro
135
PID Control Macro
136
Default Parameter Settings for the PID Control Macro
137
Default Control Connections for the PID Control Macro
138
Sensor Connection Examples for the PID Control Macro
139
Torque Control Macro
140
Default Parameter Settings for the Torque Control Macro
140
Default Control Connections for the Torque Control Macro
141
Sequential Control Macro
142
Operation Diagram
142
Selection of Constant Speeds
143
Default Parameter Settings for the Sequential Control Macro
143
Default Control Connections for the Sequential Control Macro
144
Fieldbus Control Macro
145
Parameters
147
What this Chapter Contains
147
Terms and Abbreviations
148
Advertisement
ABB ACS880-107 Firmware Manual (604 pages)
primary control program
Brand:
ABB
| Category:
Servo Drives
| Size: 5.39 MB
Table of Contents
Table of Contents
5
Safety Instructions
11
Target Audience
11
Introduction to the Manual
11
Applicability
11
What this Chapter Contains
11
Contents of the Manual
12
Related Documents
12
Terms and Abbreviations
13
Cybersecurity Disclaimer
16
Using the Control Panel
17
Control Locations and Operating Modes
19
What this Chapter Contains
19
Local Control Vs. External Control
20
Local Control
20
External Control
21
Operating Modes of the Drive
22
DC Voltage Control Mode
23
Special Control Modes
23
Torque Control Mode
23
Speed Control Mode
23
Frequency Control Mode
23
Program Features
25
What this Chapter Contains
25
Drive Configuration and Programming
26
Programming Via Parameters
26
Adaptive Programming
27
Application Programming
27
Programmable Digital Inputs and Outputs
28
Control Interfaces
28
Programmable Analog Outputs
28
Programmable Analog Inputs
28
Programmable Relay Outputs
29
Programmable I/O Extensions
29
Fieldbus Control
30
Master/Follower Functionality
31
External Controller Interface
39
Control of a Supply Unit (LSU)
41
Motor Control
42
Direct Torque Control (DTC)
42
Reference Ramping
42
Constant Speeds/Frequencies
43
Critical Speeds/Frequencies
43
Speed Controller Autotune
44
Oscillation Damping
47
Resonance Frequency Elimination
48
Rush Control
48
Encoder Support
49
Jogging
55
Scalar Motor Control
58
Autophasing
59
Flux Braking
62
DC Magnetization
63
Hexagonal Motor Flux Pattern
65
Process PID Control
66
Application Macros
66
Application Control
66
Motor Potentiometer
69
Mechanical Brake Control
70
DC Voltage Control
75
Overvoltage Control
75
Undervoltage Control (Power Loss Ride-Through)
75
Voltage Control and Trip Limits
76
Brake Chopper
77
DC Voltage Control Mode
78
Safety and Protections
79
Emergency Stop
79
Motor Thermal Protection
80
Motor Overload Protection
83
Thermal Protection of Motor Cable
84
User Load Curve
84
Automatic Fault Resets
85
Other Programmable Protection Functions
86
Maintenance Timers and Counters
88
Fault and Warning Messages, Data Logging
88
Signal Supervision
88
Diagnostics
88
Energy Saving Calculators
89
Load Analyzer
89
Miscellaneous
91
User Parameter Sets
91
Parameter Checksum Calculation
91
User Lock
92
Reduced Run Function
93
Data Storage Parameters
93
Du/Dt Filter Support
94
Sine Filter Support
95
Router Mode for BCU Control Unit
95
Application Macros
97
What this Chapter Contains
97
General
97
Factory Macro
98
Default Parameter Settings for the Factory Macro
98
Default Control Connections for the Factory Macro
99
Hand/Auto Macro
100
Default Parameter Settings for the Hand/Auto Macro
100
Default Control Connections for the Hand/Auto Macro
101
PID Control Macro
102
Default Parameter Settings for the PID Control Macro
103
Default Control Connections for the PID Control Macro
104
Sensor Connection Examples for the PID Control Macro
105
Torque Control Macro
106
Default Parameter Settings for the Torque Control Macro
106
Default Control Connections for the Torque Control Macro
107
Sequential Control Macro
108
Operation Diagram
108
Selection of Constant Speeds
109
Default Parameter Settings for the Sequential Control Macro
109
Default Control Connections for the Sequential Control Macro
110
Fieldbus Control Macro
111
Parameters
113
What this Chapter Contains
113
Terms and Abbreviations
114
ABB ACS880-107 Hardware Manual (212 pages)
Inverter units
Brand:
ABB
| Category:
Inverter
| Size: 24.85 MB
Table of Contents
Table of Contents
5
Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Safety Instructions
11
Target Audience
11
Categorization by Frame Size, Option Code and Item Designation
12
Use of Component Designations
12
Terms and Abbreviations
12
Related Documents
13
Operation Principle and Hardware Description
15
Contents of this Chapter
15
Overview Diagram of the Drive System
15
Inverter Unit Hardware
17
General
17
Cabinet System
17
Cooling
17
Inverter Module Frame Sizes R1I
18
General
18
Module Layout Examples
18
Standard Cabinet Layout
19
Layout of Cubicle with Frame R1I
20
Inverter Module Frame Size R5I
23
General
23
Module Layout
23
Standard Cabinet Layout
23
Layout of Cubicle with Frame R5I Modules in Their Own Compartments (Option +C204)
24
Inverter Module Frame Sizes R6I and R7I
26
Module Layout
26
Cabinet Layout
26
Motor Cabling
27
Inverter Module Frame Size R8I and Multiples
28
Cooling Fans
29
Control Electronics
29
Cabinet Layout
29
Motor Cabling
31
Control Interfaces
32
Overview of Control Connections of the ZCU Control Unit
32
Overview of the Control Connections of the BCU Control Unit
33
The ACS-AP-W Control Panel
33
Control by PC Tools
34
Fieldbus Control
34
Other Control Devices
34
DC Switch-Disconnector (Option +F286)
34
Charging Switch (Frame R8I and Multiples Only)
34
Type Designation Labels
35
Inverter Unit Type Designation Label
35
Inverter Module Type Designation Label
35
Type Designation Key
37
Type Designation Key of the Inverter Unit
37
Option Codes
37
Type Designation Key of the Inverter Module
41
Electrical Installation
43
Contents of this Chapter
43
Warnings
43
Electrical Safety Precautions
44
General Notes
45
Printed Circuit Boards
45
Handling Fiber Optic Cables
45
Measuring the Insulation
46
Measuring the Insulation Resistance of the Drive
46
Measuring the Insulation Resistance of the Motor and Motor Cable
46
Connecting the Motor Cable - Frame Sizes R1I
47
Connection Diagram
47
Motor Cable Connection Procedure
47
Connecting the Motor Cable - Frame Sizes R6I and R7I
49
Connection Diagram
49
Motor Cable Connection Procedure
49
Motor Terminal Cubicle or Sine Output Filter
52
Motor Connection Diagram (Without Option +H366)
52
Motor Connection Diagram (with Option +H366)
52
Procedure
53
Removing an Inverter Module
53
Removing the Fan Carriage of an Inverter Module
54
Connecting the Motor Cables
56
Installing the Fan Carriage of an Inverter Module
58
Installing an Inverter Module
58
Terminal Cubicle
59
Output Busbars
59
Connection Diagram
59
Procedure
59
Use of Fasteners in Cable Lug Connections
61
Installing Optional Modules on the Control Unit
62
Installing an FSO Safety Functions Module (Frame Sizes R1I
62
Installing an FSO Safety Functions Module (Frame Sizes R8I and Multiples)
63
Installation of I/O Extension, Fieldbus Adapter and Pulse Encoder Interface Modules
65
Connecting the Control Cables
66
Control Cable Connection Procedure
66
Grounding the Outer Shields of the Control Cables 360° at the Cabinet Entry
66
Routing the Control Cables Inside the Cabinet
68
Connecting Control Cabling
68
Connecting a 230/115 V AC Auxiliary Voltage Supply (UPS, Option +G307)
69
Connecting the Emergency Stop Push Buttons (Options +Q951, +Q952, +Q963, +Q964, +Q978,+Q979)
69
Connecting the Emergency Stop Push Buttons (Option +Q951)
70
Wiring the Starter for Auxiliary Motor Fan (Options +M6Xx)
70
Wiring the PTC Thermistor Relay(S) (Options +L505, +2L505, +L513 and +2L513)
70
Wiring the Pt100 Relays (Option +Nl506)
70
Wiring the Pt100 Relays (Option +Nl514)
71
Powering the Heating and Lighting Equipment (Options +G300, +G301 and +G313)
71
Connecting a PC
72
Panel Bus (Control of Several Units from One Control Panel)
73
Control Units of the Drive
77
Contents of this Chapter
77
General
77
Layout
78
Layout
79
Default I/O Diagram of the Inverter Control Unit (ZCU)
80
BCU Layout
83
Default I/O Diagram of the Inverter Control Unit (BCU)
85
Additional Information on the Connections
89
Power Supply for the Control Unit (XPOW)
89
DIIL Input
89
The XD2D Connector
89
Safe Torque off (XSTO, XSTO OUT)
90
FSO Safety Functions Module Connection (X12)
90
SDHC Memory Card Slot
91
Connector Data
92
BCU Ground Isolation Diagram
95
ZCU Ground Isolation Diagram
96
Installation Checklist
97
Contents of this Chapter
97
Checklist
97
Start-Up
99
Contents of this Chapter
99
Start-Up Procedure
99
Maintenance
103
Contents of this Chapter
103
Maintenance Intervals
103
Description of Symbols
103
Recommended Maintenance Intervals after Start-Up
103
Maintenance Timers and Counters
104
Cabinet
105
Cleaning the Interior of the Cabinet
105
Cleaning the Exterior of the Drive
105
Cleaning the Door Air Inlets (IP22 and IP42)
106
Replacing the Inlet Door Filters (IP54)
107
Replacing the Roof Outlet Filters (IP54)
107
Cleaning the Heatsink
107
Cooling Fans
108
Module Cooling Fans
109
Replacing the R1I and R2I Module Cooling Fan
109
Replacing the R3I and R4I Module Cooling Fan
110
Replacing the R5I Module Main Cooling Fan (Without Option +C204)
111
Replacing the R5I Module Main Cooling Fan (with Option +C204)
112
Replacing the R5I Module Auxiliary Cooling Fan
113
Replacing the R6I and R7I Module Cooling Fan
113
Replacing R8I Module Cooling Fan (Speed-Controlled Version)
115
Replacing R8I Module Cooling Fan (Direct-On-Line Version)
116
Replacing the Circuit Board Compartment Fan
118
Cabinet Cooling Fans
119
Replacing R1I
119
Replacing the Control Cubicle Fan (Frame R8I and Multiples)
121
Inverter Modules
121
Replacing R1I
121
Replacing R5I Inverter Module (Without Option +C204)
122
Advertisement
ABB ACS880-107 Hardware Manual (202 pages)
Inverter units
Brand:
ABB
| Category:
Industrial Electrical
| Size: 22.49 MB
Table of Contents
Table of Contents
5
Table of Contents
7
1 Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Safety Instructions
11
Target Audience
11
Categorization by Frame Size, Option Code and Item Designation
12
Use of Component Designations
12
Terms and Abbreviations
12
Related Documents
13
2 Hardware Description
15
Contents of this Chapter
15
Overview Diagram of the Drive System
16
Inverter Unit Hardware
17
General
17
Cabinet System
17
Cooling
17
Inverter Module Frame Sizes R1I to R4I
18
General
18
Module Layout Examples
18
Standard Cabinet Layout
19
Layout of Cubicle with Frame R1I
20
C204)
20
Inverter Module Frame Size R5I
22
General
22
Module Layout
22
Standard Cabinet Layout
22
Layout of Cubicle with Frame R5I Modules in Their Own Compartments (Option +C204)
23
Inverter Module Frame Sizes R6I and R7I
25
Module Layout
25
Cabinet Layout
25
Motor Cabling
26
Inverter Module Frame Size R8I and Multiples
27
Cooling Fans
28
Control Electronics
28
Cabinet Layout
28
Motor Cabling
30
Control Interfaces
31
Overview of Control Connections of the ZCU Control Unit
31
Overview of the Control Connections of the BCU Control Unit
32
The Acx-AP-X Control Panel
32
Control by PC Tools
33
Fieldbus Control
33
Other Control Devices
33
DC Switch-Disconnector (Option +F286)
33
Charging Switch (Frame R8I and Multiples Only)
33
Type Designation Labels
34
Inverter Unit Type Designation Label
34
Inverter Module Type Designation Label
34
Type Designation Key
36
Option Codes
36
3 Control Units of the Drive
41
Contents of this Chapter
41
General
41
Layout
42
Layout
43
Default I/O Diagram of the Inverter Control Unit (ZCU-1X)
44
BCU-X2 Layout
46
Default I/O Diagram of the Inverter Control Unit (A41)
48
Additional Information on the Connections
49
External Power Supply for the Control Unit (XPOW)
49
DI6 as a PTC Sensor Input
49
AI1 or AI2 as a Pt100, Pt1000, PTC or KTY84 Sensor Input
50
DIIL Input
50
The XD2D Connector
51
Safe Torque off (XSTO, XSTO OUT)
52
FSO-XX Safety Functions Module Connection (X12)
52
SDHC Memory Card Slot
52
Connector Data
53
BCU-X2 Ground Isolation Diagram
55
ZCU-1X Ground Isolation Diagram
56
4 Electrical Installation
57
Contents of this Chapter
57
Electrical Safety Precautions
57
General Notes
59
Printed Circuit Boards
59
Optical Components
59
Checking the Insulation of the Assembly
59
Measuring the Insulation of the Drive
59
Measuring the Insulation of the Motor and Motor Cable
59
Connecting the Motor Cable - Frame Sizes R1I to R5I
61
Diagram
61
Motor Cable Connection Procedure
61
Connecting the Motor Cable - Frame Sizes R6I and R7I
62
Diagram
62
Motor Cable Connection Procedure
63
Connecting the Motor Cables - Frame Size R8I and Multiples Without Common Motor Terminal Cubicle or Sine Output Filter
65
Motor Connection Diagram (Without Option +H366)
65
Motor Connection Diagram (with Option +H366)
66
Procedure
67
Removing the Inverter Module(S)
67
Removing the Fan Carriage of an Inverter Module
71
Connecting the Motor Cables
73
Re-Installing the Fan Carriage of an Inverter Module
76
Re-Inserting the Inverter Modules into the Cubicle
76
Connecting the Motor Cables - Frame Size R8I and Multiples with Common Motor Terminal Cubicle
78
Output Busbars
78
Connection Diagram
78
Procedure
78
Installing Optional Modules on the Control Unit
80
Installing an FSO-XX Safety Functions Module (Frame Sizes R1I
80
Installing an FSO-XX Safety Functions Module (Frame Sizes R8I and Multiples)
81
Installation of I/O Extension, Fieldbus Adapter and Pulse Encoder Interface Modules
83
Connecting the Control Cables
85
Connecting a PC
87
Panel Bus (Control of Several Units from One Control Panel)
87
5 Installation Checklist of the Drive
91
Contents of this Chapter
91
Checklist
91
6 Start-Up
93
Contents of this Chapter
93
Start-Up Procedure
93
7 Maintenance
97
Contents of this Chapter
97
Maintenance Intervals
97
Maintenance Timers and Counters
98
Cabinet
99
Cleaning the Interior of the Cabinet
99
Cleaning the Door Air Inlets (IP22 and IP42)
99
Replacing the Inlet Door Filters (IP54)
100
Replacing the Outlet (Roof) Filters (IP54)
100
Cleaning the Heatsink
100
Cooling Fans
101
Module Cooling Fans
102
Replacing the R1I and R2I Module Cooling Fan
102
Replacing the R3I and R4I Module Cooling Fan
103
Replacing the R5I Module Main Cooling Fan (Without Option +C204)
103
Replacing the R5I Module Main Cooling Fan (with Option +C204)
104
Replacing the R5I Module Auxiliary Cooling Fan
105
Replacing the R6I and R7I Module Cooling Fan
107
Replacing R8I Module Cooling Fan (Speed-Controlled Version)
108
Replacing R8I Module Cooling Fan (Direct-On-Line Version)
109
Replacing the Circuit Board Compartment Fan
111
Cabinet Cooling Fans
112
Replacing R1I
112
Replacing the Control Cubicle Fan (Frame R8I and Multiples)
113
Inverter Modules
114
Replacing R1I
114
Replacing R5I Inverter Module (Without Option +C204)
115
Replacing R5I Inverter Module (with Option +C204, Modules in Their Own Compartments)
115
Replacing R6I and R7I Inverter Modules
116
Replacing R8I Inverter Modules
119
Removing the Inverter Module(S)
119
Re-Inserting the Inverter Modules into the Cubicle
122
Activating the Reduced Run of the Inverter Unit
123
Replacing DC Fuses (Frame R8I and Multiples)
125
Capacitors
127
Reforming the Capacitors
127
Control Units
127
Replacing the Memory Unit
127
Replacing the ZCU-14 Control Unit Battery
128
Replacing the BCU Control Unit Battery
129
Control Panel
129
Cleaning the Control Panel
129
Replacing the Control Panel Battery
129
ABB ACS880-107 Hardware Manual (172 pages)
inverter units
Brand:
ABB
| Category:
Inverter
| Size: 17.85 MB
Table of Contents
List of Related Manuals
2
Table of Contents
5
1 Introduction to the Manual
11
What this Chapter Contains
11
Applicability
11
Safety Instructions
11
Target Audience
11
Contents of the Manual
12
Related Documents
12
Categorization by Frame Size, Option Code and Item Designation
12
Terms and Abbreviations
12
Safety Data (SIL, PL)
15
2 Hardware Description
17
What this Chapter Contains
17
Operation Principle
17
Inverter Unit Hardware
19
General
19
Cabinet System
19
Cooling
19
Inverter Module Frame Sizes R1I to R4I
20
Module Layout Examples
20
Standard Cabinet Layout
22
Layout of Cubicle with Frame R1I
23
C204)
23
Inverter Module Frame Size R5I
25
Module Layout
25
Standard Cabinet Layout
26
Layout of Cubicle with Frame R5I Modules in Their Own Compartments (Option +C204)
27
Inverter Module Frame Sizes R6I and R7I
29
Module Layout
29
Cabinet Layout
30
Motor Cabling
30
Inverter Module Frame Size R8I and Multiples
31
Cooling Fans
32
Control Electronics
32
Cabinet Layout
32
Motor Cabling
35
Control Interfaces
36
The Drive Control Unit
36
Overview of Control Connections
36
Frames R1I
37
Frame R8I and Multiples (with BCU)
38
The ACS-AP-W Control Panel
39
Control by PC Tools
39
Fieldbus Control
39
Other Control Devices
39
DC Switch/Disconnector (Option +F286)
39
Charging Switch (Frame R8I and Multiples Only)
40
Type Designation Labels
41
Inverter Unit Type Designation Label
41
Inverter Module Type Designation Label
41
Inverter Unit Type Designation Key
43
3 The Inverter Control Unit
47
What this Chapter Contains
47
General
47
ZCU Control Unit Types
47
BCU Control Unit Types
47
Layout and Connections
48
ZCU-14 Layout and Connections
49
BCU Layout and Connections
50
Default I/O Connection Diagram (ZCU)
52
Default I/O Connection Diagram (BCU)
54
External Power Supply for the Control Unit (XPOW)
55
Zcu
55
Bcu
55
DI6 as PTC Sensor Input
55
AI1 or AI2 as a Pt100, Pt1000, PTC or KTY84 Sensor Input
56
DIIL Input
57
Drive-To-Drive Link (XD2D)
57
Safe Torque off (XSTO, XSTO OUT)
57
FSO-XX Safety Functions Module Connection (X12)
58
SDHC Memory Card Slot (BCU-X2 Only)
58
Control Unit Connector Data
59
4 Electrical Installation
63
What this Chapter Contains
63
Electrical Safety Precautions
64
General Notes
65
Static Electricity
65
Optical Components
65
Checking the Insulation of the Assembly
65
Inverter Unit
65
Motor and Motor Cable
66
Connecting the Motor Cable - Frame Sizes R1I to R5I
67
Diagram
67
Motor Cable Connection Procedure
68
Connecting the Motor Cable - Frame Sizes R6I and R7I
69
Diagram
69
Motor Cable Connection Procedure
70
Connecting the Motor Cables - Frame Size R8I and Multiples Without Common Motor Terminal Cubicle or Sine Output Filter)
72
Connection Diagram (Without Option +H366)
72
Connection Diagram (with Option +H366)
73
Motor Cable Connection Procedure
74
Removing the Fan Carriage of an Inverter Module
74
Removing the Inverter Module(S)
76
Connecting the Motor Cables
80
Re-Inserting the Inverter Modules into the Cubicle
82
Connecting the Motor Cables - Frame Size R8I and Multiples with Common Motor Terminal Cubicle (+H359)
83
Output Busbars
83
Connection Diagram
83
Procedure
84
Installing Optional Modules on the Control Unit
85
Installing an FSO-XX Safety Functions Module (Frame Sizes R1I
85
Installing an FSO-XX Safety Functions Module (Frame Sizes R8I and Multiples)
86
Installation of I/O Extension, Fieldbus Adapter and Pulse Encoder Interface Modules
88
Connecting the Control Cables
89
Connecting a PC to the Inverter Unit
91
Panel Bus (Control of Several Inverter Units from One Control Panel)
92
5 Installation Checklist
95
Contents of this Chapter
95
Warnings
95
Checklist
95
6 Start-Up
97
What this Chapter Contains
97
Installation Checklist
97
Checks with no Voltage Connected
98
Connecting Voltage to Auxiliary Circuits
99
Checks with Auxiliary Voltage Connected
100
Connecting Voltage to Inverter Unit
101
Checks with Voltage Connected to Inverter Unit
102
Control from an Overriding System
103
7 Maintenance
105
What this Chapter Contains
105
Maintenance Intervals
105
Cabinet
107
Cleaning the Interior of the Cabinet
107
Cleaning the Door Air Inlets (IP22 and IP42)
107
Cleaning the Door Air Inlets (IP54)
108
Replacing the Outlet (Roof) Filters (IP54)
108
Module Heatsinks
109
Cooling Fans
110
Module Cooling Fans
110
Replacement of Module Fan (Frames R1I and R2I)
110
Replacement of Module Fan (Frames R3I and R4I)
111
Replacement of Main Cooling Fan (Frame R5I Without Option +C204)
112
Replacement of Main Cooling Fan (Frame R5I with Option +C204)
113
Replacement of Auxiliary Cooling Fan (Frame R5I)
114
Replacement of Module Fan(S) (Frames R6I and R7I)
115
Replacement of Module Fans (Frame R8I)
117
Replacement of Circuit Board Compartment Fan (Frame R8I)
118
Cabinet Cooling Fans
120
Replacing the Cabinet Fan(S) (Frames R1I
120
Replacing the Control Cubicle Fan (Frame R8I and Multiples)
121
Inverter Module Replacement (Frames R1I
122
Inverter Module Replacement (Frame R5I)
124
Frame R5I (Without Option +C204)
124
Frame R5I with Option +C204 (Modules in Their Own Compartments)
124
Inverter Module Replacement (Frames R6I and R7I)
125
Inverter Module Replacement (Frame R8I and Multiples)
127
DC Fuse Replacement (Frame R8I and Multiples)
128
Capacitors
130
Reforming the Capacitors
130
Memory Unit
130
Control Panel
131
Replacing the Control Panel Battery
131
FSO-XX Safety Functions Module
131
ABB ACS880-107 User Manual (80 pages)
Industrial Drives, ATEX-certified motor thermal protection functions for cabinet-built ACS880 drives (options +L513+Q971 and +L514+Q971)
Brand:
ABB
| Category:
DC Drives
| Size: 6.91 MB
Table of Contents
Table of Contents
5
1 Introduction to the Manual
9
Contents of this Chapter
9
Applicability
9
Safety Instructions
9
Example Circuit Diagrams of this Manual
10
Commissioning the Drive for a Motor in a Hazardous Area
11
Minimum Switching Frequency
11
Target Audience
11
Contents
11
Related Documents
11
Terms and Abbreviations
12
Exclusion of Liability
13
2 ATEX-Certified Motor Thermal Protection Function with PTC Thermistor Relays
15
Contents of this Chapter
15
Description
16
Operation Principle
17
Without an FSO Module
17
With an FSO Module
18
Resetting the ATEX-Certified Motor Thermal Protection Function
19
Indications of the ATEX-Certified Motor Thermal Protection Function
19
PTC Thermistor Relays
20
ABB CM-MSS.41 Thermistor Motor Protection Relay
21
Layout
21
Operation Diagram
21
DOLD MK 9163N.12/110-ATEX Thermistor Relay
22
Layout
22
Operation Diagram
22
Wiring
23
General Wiring Instructions
23
Wiring Example
24
Start-Up and Acceptance Test
25
Checks and Settings with no Voltage Connected
25
Settings with Voltage Connected
25
Acceptance Test Procedure
25
Maintenance
26
Fault Tracing
26
Safety Data and Block Diagrams
27
Without an FSO Module
27
With an FSO Module
27
3 ATEX-Certified Motor Thermal Protection Function with Pt100 Relays (+L514+Q971)
29
Contents of this Chapter
29
Description
30
General
30
Pt100 Relays
31
Operation Principle
32
Without an FSO Module
32
With an FSO Module
33
Resetting the ATEX-Certified Motor Thermal Protection Function
34
Indications of the ATEX-Certified Motor Thermal Protection Function
34
Pt100 Relays
35
GM International D1073S Relay (Programmable)
35
Layout
35
Prelectronics 9116B1 Universal Converter Relay (Programmable)
36
Layout
36
Pt100 Relay Programming
36
Wiring
37
General Wiring Instructions
37
Wiring Example
38
Start-Up and Acceptance Test
39
Checks and Settings with no Voltage Connected
39
Settings with Voltage Connected
39
Acceptance Test Procedure
39
Maintenance
40
Fault Tracing
40
Safety Data
41
Without an FSO Module
41
With an FSO Module
41
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