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Philips HTS3541/05 Service Manual
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Philips HTS3541/05 Service Manual

Home theater dvd player
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Table of Contents

See also: User Manual
This service manual is for HTS3541 first Generation model,
which is different from the previous generation models.
For First Generation model the serial number
begin with KX1xxxxxxxxxxx.
Home Theater DVD Player
Service
Service Manual
. Location of PCB BdsÿVersion Variation and Repair Scenario Matrix..........1-2
. Technical Specifications.........................................................1-3
. Safety Instruction, Warning & Notes........................................1-4
. DFU Instruction..............................................................................2-1
. Mechanical and Dismantling Instructions....................................3-1
. Software Upgrades .......................................................................
. Trouble Shooting Chart......................................................
. Wiring Diagram..................................................................6-1
. Electrical Diagrams and Print-layouts......................................7-1
. Set Mechanical Exploded view & Part list................................8-1
. Revision List..................................................................................9-1
©Copyright 2011 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by RY&LLL - 1130 BU AVM Printed in The Netherlands Subject to modification
Version 1.2

TABLE OF CONTENTS

HTS3541/05/12/51/55/78/79/93/98/X78
Page
4-1
.
5-1
.
LASER PRODUCT
PHILIPS
CLASS 1
GB
3139 785 35832

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Summary of Contents for Philips HTS3541/05

  • Page 1: Table Of Contents

    . Electrical Diagrams and Print-layouts..….…………………..….…7-1 . Set Mechanical Exploded view & Part list.…………………..….….8-1 . Revision List..................9-1 ©Copyright 2011 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or CLASS 1...
  • Page 2 PCB BOARD LOCATION: AMPLIFIER MAIN BOARD BOARD POWER BOARD LOADER FRONT CONTROL BOARD Version Variation Type/Versions HTS3541 X/78 Features Output Power- 300W Voltage(220~240V~) Voltage(110~240V~) MP3 LINK Repair Scenario Matrix Type/Versions HTS3541 X/78 Board in used Main Board Front Control Board Amplifier Board Power Board *Bd:Board Level Replacement...

  • Page 3: Product Specifications

    HTS3541/05/12/51/55/78/79/X78: Amplifi er • Product Specifications: Total output power: 300 W RMS (30% THD) • Frequency response: 20 Hz-20 kHz / ±3 dB • Signal-to-noise ratio: > 65 dB (CCIR)/ (A-weighted) Note • Input sensitivity: • AUX: 2 V •...

  • Page 4: Main Unit

    Main unit • Power supply: • Europe/China/Russia/India: 220- 240 V~, 50 Hz • Latin America/Asia Pacifi c: 110-240 V~, 50-60 Hz • Power consumption: 60 W • Standby power consumption: 0.9 W • Dimensions (WxHxD): 360 x 58 x 325 mm •...
  • Page 5 HTS3541/93/98: File formats • Audio: .aac, .mka, .mp3, .wma, .wav Product Specifications: • Video: • .avi, .divx, .mp4, .mkv, .asf, .wmv, .mpg, .mpeg • .rmvb, .rm Note • Picture: .jpg, .jpeg, .gif, .png • Specifi cations and design are subject to change without notice.
  • Page 6 Remote control batteries • Compatibility: Hi-Speed USB (2.0) • 2 x AAA-R03-1.5 V • Class support: USB Mass Storage Class (MSC) Laser • File system: FAT16, FAT32, NTFS • Maximum memory support: < 160 GB • Laser Type (Diode): InGaN/AIGaN (BD), AIGaInP (DVD/CD) •...

  • Page 7: Safety Instruction, Warning & Notes

    Safety instruction, Warning & Notes Safety instruction 1. General safety 2.Laser safety Safety regulations require that during a repair: This unit employs a laser. Only qualified service personnel . Connect the unit to the mains via an isolation transformer. may remove the cover, or attempt to service this device .
  • Page 8 Warning 1.General 2. Laser . All ICs and many other semiconductors are susceptible to . The use of optical instruments with this product, will electrostatic discharges (ESD). Careless handing during increase eye hazard. repair can reduce life drastically. Make sure that, during .
  • Page 9 Service Hints CAUTION: CHARGED CAPACITORS ON THE SERVO BOARD MAY DAMAGE THE DRIVE ELECTRONICS WHEN CONNECTING A NEW DRIVE. THAT`S WHY, BESIDES THE SAFETY MEASURES LIKE · SWITCH OFF POWER SUPPLY · ESD PROTECTION ADDITIONAL ACTIONS MUST BE TAKEN BY THE PERAIR TECHNICAN 1.
  • Page 10 1-10 Note: The ESD protection point needs to be soldered if: 1). it is still under good condition; 2). It is defective but need to sent back for failure analysis to support back charging evidence. This is also applicable to all partnership workshops. 2.
  • Page 11 - lead free BGA-ICs will be delivered in so-called respected by the workshop during a repair: ‘dry-packaging’ (sealed pack including a silica gel Use only lead-free solder alloy Philips SAC305 with pack) to protect the IC against moisture. After order code 0622 149 00106. If lead-free solder-paste is...
  • Page 12 EN Before using your product, read all accompanying safety NO Les all vedlagt sikkerhetsinformasjon før du bruker information produktet DA Læs alle medfølgende sikkerhedsoplysninger, inden du PT Antes de utilizar o produto, leia todas as informações de tager produktet i brug segurança que o acompanham DE Lesen Sie vor Verwendung dieses Produkts alle SV Innan du använder produkten ska du läsa all tillhörande...
  • Page 13 EN Connect the home theater NO Koble til hjemmekinoanlegget DA Tilslut hjemmebiografen PT Efectuar as ligações ao sistema de cinema em casa DE Anschließen des Home SV Anslut hemmabiosystemet Entertainment-Systems TR Ev sinemasını ba layın home cinema CS P ipojte domácí kino ES Conecta el sistema de cine en casa HU A házimozi csatlakoztatása Kotiteatterin liitännät...
  • Page 14 HDMI OUT (ARC) HDMI (ARC) ANTENNA AC MAINS~...
  • Page 15 EN Switch on the home theater NO Slå på hjemmekinoanlegget DA Tænd for hjemmebiografen PT Ligar o sistema de cinema em casa DE Einschalten des Home SV Sätt på hemmabiosystemet Entertainment-Systems TR Ev sinemasını açın home cinema CS Zapn te domácí kino ES Enciende el sistema de cine en casa HU A házimozi bekapcsolása Virran kytkeminen kotiteatteriin...
  • Page 16 EN Complete the fi rst time setup NO Fullføre den første konfi gureringen DA Fuldfør den indledende opsætning PT Executar a confi guração inicial DE Abschließen der Ersteinrichtung SV Slutför förstagångsinställningen TR lk kullanım öncesi kurulumunu tamamlayın ES Finaliza la confi guración inicial CS Dokon ili jste nastavení...
  • Page 17 EN Use your home theater PT Utilizar o sistema de cinema em casa DA Brug af din hjemmebiograf SV Använda hemmabiosystemet DE Verwenden des Home TR Ev sinema sisteminin kullanılması Entertainment-Systems CS Použití domácího kina home cinema HU A házimozi használata ES Uso del sistema de cine en casa PL Korzystanie z zestawu kina domowego Kotiteatterin käyttäminen...
  • Page 18 MUSIC iLINK...

  • Page 19: Main Unit

    Your home theatre Remote control Congratulations on your purchase, and welcome This section includes an overview of the remote to Philips! To fully benefi t from the support that control. Philips offers, register your home theatre at www. philips.com/welcome. Main unit...

  • Page 20: Open Or Close The Disc Compartment, Or Eject The Disc

    ( Standby-On ) TOP MENU • Switch the home theatre on or to Access the main menu of a disc. standby. OPTIONS • When EasyLink is enabled, press • Access more play options while playing and hold for at least three seconds a disc or a USB storage device.

  • Page 21: Mechanical And Dismantling Instructions

    Mechanical and Dismantling Instructions Dismantling Instruction Detailed information please refer to the model set. The following guidelines show how to dismantle the player. Remove 6 screws around the Top Cover, and then remove the Top Cover (Figure 1). Step1: Sample:HTS3541/98 Figure 1 : If it is necessary to dismantle Loader or Front Panel, the Front door should be removed first.
  • Page 22 Mechanical and Dismantling Instructions Detailed information please refer to the model set. Dismantling Instruction : Dismantle Front Panel, disconnect the connectors (XP6, XP8,XP604), need release 2 snaps of Front Panel & 2 snaps Step3 of bottom cabinet , then gently pull the Panel out from the set. (Figure 3) Figure 3 : Dismantle Front Control Board,remove 5 screws.
  • Page 23 Mechanical and Dismantling Instructions Dismantling Instruction Detailed information please refer to the model set. : Dismantle Main Board, first disconnect 2 connectors (XP1, XP13), and then remove 6 screws. (Figure 6) Step6 : Dismantle Power Board, disconnect the connector s XS703 and CN501 on Power Board,then remove 5 screws.(Figure 6) Step7 .

  • Page 24: Software Upgrades

    Software upgrade A. Software upgrade method: 1. Set up a new folder and name it ’UPG’ in the root of USB device. 2. Copy the file(HTS_XXXX.bin)which you want to upgrade into the ‘UPG’ folder 3. Power on the BD Player, after it shows the UI, plug the USB device 4.

  • Page 25: Trouble Shooting Chart

    Trouble shooting Chart VFD No display on Front Control Board VFD No display on Front Control Board Check every supply voltage on Main Board whether normal or not. Refer to XP501 on Power Board (XP8 PIN4:-24V, PIN6: +5V, PIN5: 12V) Check voltage -24V, +5V,+12V on Power Fix the connection XP2 on Front Board at CN502 position and Front Control...
  • Page 26 Trouble shooting Chart keys do not work keys do not work Check voltage +5V on Front Board U135 Fix the connection XP2 to XP8 on PIN38 Main Board Check Front Control Board signals at XP2 Pin8 VSCLK,Pin7 VSDA,Pin6 VSTB Replace U4 on Main Board, or replace Main Board Replace U135 on Front Board...
  • Page 27 Trouble shooting Chart Remote control does not work Remote control does not work Check battery of remote control whether exhausted or not. Replace the battery for remote control Check power supply of IR601 on Front Check the +5V net on Front Control Control Board whether normal or not Board to Main Board XP8 XP2 Pin6 :+5V...
  • Page 28 Trouble shooting Chart No audio output No audio output Check XP13 Pin 14&16 3.3V on Main Check voltage +34V whether normal or not Board whether normal or not at XS703 on Amplifier Board Refer to XP501 on Power Board Check the 24Pin FFC connection XP13 on Main Board and XP702 on Amplifier Board whether right or not between Main Board and Amplifier Board...
  • Page 29 Trouble shooting Chart No video output No video output Check L456,R619 whether right on Main Add L456, R619 Board Check the video signal whether right at U7: PIN C19 or R623 Replace Main IC or Main Board...
  • Page 30 Trouble shooting Chart Can’t read disc or can’t open the disk door Can’t read disc or can’t open the disk door Check loader whether work normally Check XP7 on Main Board or not Check 45Pin 8Pin and 4Pin cable from Main Board to Loader whether Fix 45Pin 8Pin and 4Pin cable connet right or not Replace Loader...
  • Page 31 Trouble shooting Chart Tuner FM does not work Tuner FM does not work Check voltage at Q27 C:+5V on Main Board whether normal or not Refer to Power Board XP501 Check voltage +3.3V at Tuner module (TUN1 Pin5) whether right or Check Main Board tuner power supply circuit.
  • Page 32 Trouble shooting Chart AUX in does not work AUX in does not work Check voltage at U33 PIN16:12V on Main Board whether normal or not Refer to Power Board XP501 Check Main Board U33 Pin11,Pin15 signal input whether right or not Check AUX IN connector Check 74HC4052...
  • Page 33 Trouble shooting Chart MP3 Link does not work MP3 Link does not work Check signal XS605 PIN3:MP3_R PIN1:MP3_L ON front board whether normal Refer to Main Board XP604 or not Check Main Board 74HC4052 Check Main Board C358, C349, R340, PIN15,PIN2 L/R signal input whether right or not R457,...
  • Page 34 5-10 Trouble shooting Chart COAX in does not work COAX in does not work Check voltage at U22 PIN3/PIN18:3.3V on Main Board whether normal or not Refer to Power Board XP501 Check Main Board U22 CS8422 PIN2 signal input whether right or not Check Main Board C355, C370, C381, R368 ,L11, Check U22 CS8422 whether broken.
  • Page 35 5-11 Trouble shooting Chart Karaoke in does not work Karaoke in does not work Check signal at XS605 PIN5:MIC signal on front board whether normal or not Refer to Main Board XP604 Check Main Board 74HC4052 PIN5,PIN14 L/R signal input whether right Check the cable between XP604 and XS605 or not Check U33 74HC4052 whether broken.

  • Page 36: Wiring Diagram

    HTS3541 BLOCK / WIRING DIAGRAM TUNER 4052*2 L/R PWM BD BOARD STA518B I/O*3 AUDIO AK5358 PROCESSOR ASCLK STA309 IMCLK ALRCLK SDIN1 MT8555 IMCLK CS8422 XP13 XP701 SDIN I2S_SDATA0 STA518B I2S_LRCK I2S_SDATA1 SDO0 SDO1 I2S_SDATA2 I2S_SCLK LRCLK SCLK RESET SUB PWM I2S_MCLK MCLK ISCLK...
  • Page 37 Front Control Board Circuit Diagram: +12V VFD_32P_VFD200824 VFD_32P_VFD200824 R135 R135 14PIN/1.0mm 14PIN/1.0mm +5VA +12VA R137 R137 R136 R136 R141 R141 MIC_DET R138 R138 Q135 Q135 NPN_3DG3904M NPN_3DG3904M Q136 Q136 FB613 FB613 500/800mA 500/800mA -24V NPN_3DG3904M NPN_3DG3904M +12V FB604 FB604 500/800mA 500/800mA FB609 FB609...
  • Page 38 Amplifier Board Circuit Diagram: STA309A VD3.3V R800 R800 0/NC 0/NC D705 D705 Q702 Q702 LL4148 LL4148 PNP_MMBT8550CLT1 PNP_MMBT8550CLT1 VD3.3V R739 R739 C716 C716 0.1uF/25V/Y5V 0.1uF/25V/Y5V CE723 CE723 47uF/50V 47uF/50V ASDAT0 LRCLK TP41 TP41 R805 R805 Q701 Q701 D712 D712 C714 C714 ASDAT1 LL4148...
  • Page 39 Amplifier Board Circuit Diagram: STA518 L708 L708 10uH/5A 10uH/5A U701 U701 IC_36P_STA518 IC_36P_STA518 TP26 TP26 SUB- TP27 TP27 SUB+ VCC-Sign SUB-GND L702 L702 22uH/3.3A/NC 22uH/3.3A/NC TP28 TP28 TP29 TP29 VCC-Sign OUT2B C734 C734 C735 C735 TP30 TP30 TP31 TP31 0.1uF/50V/X7R 0.1uF/50V/X7R 0.1uF/50V/X7R 0.1uF/50V/X7R...
  • Page 40 R540A R540A CY506 CY506 XP502 4PIN/2.5mm XP502 4PIN/2.5mm C533 C533 1500pF/1KV 1500pF/1KV R575 R575 Q571 Q571 Power Board Circuit Diagram: R540B R540B 470pF/250VAC 470pF/250VAC PNP_MMBT8550CLT1 PNP_MMBT8550CLT1 M+5V R540C R540C T531 T531 PQ3230 PQ3230 R578 R578 Alternative L531 L531 T531P +33V CN531 CN531 6PIN/2.5mm/70mm...
  • Page 41 Main Board Circuit Diagram: Power Source +12V R296 R296 1.1V 1.1V POWER R602 R602 behind of Caps 1.1V VCC_D 0.1uF/25V/Y5V 0.1uF/25V/Y5V R295 R295 100K 100K Close to DC-DC R294 R294 A03407 C313 C313 10uF/10V/Y5V 10uF/10V/Y5V 0.1uF/25V/Y5V 0.1uF/25V/Y5V +12V +12V 0.1uF/25V/Y5V 0.1uF/25V/Y5V Q209 Q209...
  • Page 42 Main Board Circuit Diagram: MT8555_DDR Part 1 1.2V U101 U101 U102 U102 1.5V R101 R101 AVDD12_MEMPLL A_DQ3 A_RA0 A_DQ18 A_RA0_2R C101 C101 C102 C102 AA25 A_DQ7 A_RA1 A_DQ23 A_RA1_2R DVCC18_IO_1 AE10 A_DQ1 A_RA2 A_DQ19 A_RA2_2R DVCC18_IO_1 0.1uF/16V/Y5V 0.1uF/16V/Y5V AF14 A_DQ6 A_RA3 A_DQ21 A_RA3_2R...
  • Page 43 Main Board Circuit Diagram: MT8555_DDR Part 2 1.1V 1.1V B_DQ0 DVCC10_K RDQ0_B B_DQ1 U201 U201 U202 U202 DVCC10_K RDQ1_B CE205 CE205 B_DQ2 DVCC10_K RDQ2_B B_DQ3 B_DQ1 B_RA0 B_DQ19 B_RA0_2R DVCC10_K RDQ3_B C201 C201 C202 C202 C212 C212 C203 C203 C204 C204 B_DQ4 B_DQ6...
  • Page 44 Main Board Circuit Diagram: MT8555_HDMI_OUTPUT AOMCLK 3.3V Analog Power AOBCK AVDD33_VDAC_R OMCLK R505 R505 AOMCLK AVDD33_VDAC_R AOMCLK OBCK R506 R506 HDMI TX AOBCK AVSS33_VDAC_R AOBCK OLRCK R507 R507 AOLRCK AOLRCK 3.3V AVDD33_VDAC_X OSDATA0 R508 R508 AVDD33_VDAC_X AOSDATA0 AOSDATA0 HDMI Port OSDATA1 R509 R509...
  • Page 45 3.3V NAND Flash Main Board Circuit Diagram: MT8555_FLASH 3.3V 3.3V 3.3V DVCC33_IO_5 STXN DVCC33_IO_5 STXP R402 R402 DVCC33_IO_2 DVCC33_IO_2 SRXP DVCC33_IO_3 SRXN C146 C146 C147 C147 DVCC33_IO_3 0.1uF/16V/X7R 0.1uF/16V/X7R 4.7uF/10V/Y5V 4.7uF/10V/Y5V NFD7 DVCC33_IO SREXT 453/1% 453/1% NFD6 DVCC33_IO SREXT R/B2 1.2V TRST_ R410...
  • Page 46 7-10 7-10 Main Board Circuit Diagram: MT8555_VFD / IR 3.3V_STBY DVCC33_IO_STB DVCC33_IO_STB GPIO8 DVCC33_IO_STB ETCOL ETCRS_AO2SDATA2 R492 R492 ETCRS ADC_VRST# ETMDC_AO2BCK ETMDC ETMDIO_AO2MCK ETMDIO OPEN_K TPA15 TPA15 ETRXCLK ETRXD0 3.3V_STBY ETRXD1 ETRXD2 POWER_K POWER_K ETRXD3 AVDD33_LDO ETRXDV_AO2SDATA3 TP14 TP14 AVDD33_LDO ETRXDV ETRXER_AO2SDATA1 TM31...
  • Page 47 7-11 7-11 Main Board Circuit Diagram: MCU SDA_KEY R503 R503 3.3V_STBY_MCU R504 R504 SCL_KEY 3.3V_STBY_MCU XP15 XP15 3.3V_STBY_MCU OPEN_KEY 3.3V_STBY_MCU MCI_DET C340 C340 CE611 CE611 MCU_RST 4.7uF/16V 4.7uF/16V 0.1uF/25V/Y5V 0.1uF/25V/Y5V NC/0 NC/0 -24V_D 3.3V_STBY_MCU -24V_D R479 R479 +12V_D 4PIN/2.0mm 4PIN/2.0mm VFD_CLK VFD_CLK VFD_DATA...
  • Page 48 7-12 7-12 Main Board Circuit Diagram: VIDEO / SD_OUTPUT 1.2V VDIN3 R683 R683 R651 R651 AVDD12_HDMI_RX VDD12_HDMI_RX VDINHSYNC VDD12_HDMI_RX VDINVSYNC VDINCLK C652 C652 C653 C653 0.1uF/16V/X7R 0.1uF/16V/X7R LED_B LED_B VDIN0 LED_A LED_A VSS33_HDMI_RX VDIN1 VSS33_HDMI_RX VDIN2 VDIN3 VDIN3 VDIN4 3.3V VDIN5 VDIN6 AVDD33_HDMI_RX...
  • Page 49 7-13 7-13 Main Board Circuit Diagram: MT8555_FE TRINA TRINA TRINA FE RS232 Port TRINB TRINB TRINB 3.3V TRINC TRINC TRINC TP804 TP804 A1.2V TRIND TRIND TRIND TP806 TP806 TP808 TP808 FE_GND URXD C227 C227 TP810 TP810 1206-R 1206-R C223 C223 UTXD 0.1uF/25V/Y5V 0.1uF/25V/Y5V...
  • Page 50 7-14 7-14 Main Board Circuit Diagram: MOTOR_DRIVER REIC_COMMON REIC_COMMON REIC_COMMON VCC_D REIC_W REIC_W REIC_W REIC_V REIC_V REIC_V REIC_U REIC_U REIC_U FB15 FB15 10/2A 10/2A MVCC_R REIC_TR+ REIC_TR+ V14REF_R REIC_TR- REIC_TR- REIC_TL- Motor Driver REIC_TL- REIC_TL+ REIC_TL+ CE19 CE19 REIC_FO- Sensorless REIC_FO- 220uF/16V 220uF/16V...
  • Page 51 7-15 7-15 Main Board Circuit Diagram: AUDIO / IN AUX1_L R352 R352 C378 2.2uF/10V/Y5V C378 2.2uF/10V/Y5V AL_CH1 +12V_D R319 R319 AUX1_R R341 R341 C269 2.2uF/10V/Y5V C269 2.2uF/10V/Y5V AR_CH1 R464 R464 7.5K 7.5K C386 C386 NC/47pF/50V/NP0 NC/47pF/50V/NP0 C291 C291 C290 C290 R458 R458 R299...
  • Page 52 7-16 7-16 Main Board Circuit Diagram: AMP_OUT -24V_D A-12V +12V_D A+12V R384 R384 2.2K 2.2K R385 R385 2.2K 2.2K R386 R386 C391 C391 CE24 CE24 0.1uF/25V/Y5V 0.1uF/25V/Y5V C335 C335 ZMM12V ZMM12V 100uF/25V 100uF/25V CE23 CE23 0.1uF/25V/Y5V 0.1uF/25V/Y5V 100uF/25V 100uF/25V XP13 XP13 24PIN/0.5mm 24PIN/0.5mm...
  • Page 53 7-17 7-17 Front Control Board Print-layout (top side):...
  • Page 54 7-18 7-18 Amplifier Board Print-layout (top side):...
  • Page 55 7-19 7-19 Amplifier Board Print-layout (bottom side):...
  • Page 56 7-20 7-20 Power Supply Print-layout (top side):...
  • Page 57 7-21 7-21 Power Supply Print-layout (bottom side):...
  • Page 58 7-22 7-22 Main Board Print-layout (top side):...
  • Page 59 7-23 7-23 Main Board Print-layout (bottom side):...
  • Page 60 EXPLODED VIEW FOR HTS3541/05/12/51/55/78/93/98/79/X78: ASSY1 This is general mechanical exploded view .Please refer to the model set for the detailed information. ASSY1 includes components :15,16,17,19,24...

  • Page 61: Revision List

    REVISION LIST Version 1.0 * Initial release for HTS3541/05/12/51/55/78/93/98 Version 1.1 * Initial release for HTS3541/79 Version 1.2 * Initial release for HTS3541X/78...

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