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Use and Care Guide
®
LiquidPropaneGas Grill
KenmoreModel No. 415.16505900
Kmart item No. 640-t 75289tt5
This Grill is for OutdoorUse Only
•
Read and follow all Safety, Assembly,
and Use and Care instructions in this
Guide before assembling and cooking
with this grill.
•
Failure to follow all instructions in this
Use and Care Guide may lead to fire or
explosion, which could result in property
damage, personal injury or death.
•
Safety
•
Parts
•
Use and Care
•
Assembly
Assembly Questions.'?
Call t-800-241-7548
Tools
needed for assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16" Combination wrench (not provided)
SAVETHESEINSTRUCTIONS!
Sears, Roebuck and Co., Hoffman Estates, IL 60179
U.S.A.
©2008Sears, RoebuckandCo., All Rights Reserved
Printedin China
464722309• 464722509 • 80017881• 11-24-08
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Summary of Contents for Kenmore 415.165059
- Page 1 Use and Care Guide LiquidPropaneGas Grill KenmoreModel No. 415.16505900 Kmart item No. 640-t 75289tt5 This Grill is for OutdoorUse Only • Read and follow all Safety, Assembly, and Use and Care instructions in this Guide before assembling and cooking with this grill. •...
- Page 2 if you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. if odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
- Page 3 Repair Protection Agreements Congratulations on making a smart purchase. Your new Kenmore®productis designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
- Page 4 • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • If the information in two points above is not followed exactly, a fire causing death or serious injury may occur.
- Page 5 LP Tank Exchange •Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank"...
- Page 6 Hold coupling nut and regulator as shown for properconnection to LP tank valve. 6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP tank valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
- Page 7 •Apartment Dwellers: Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.
- Page 8 Main burner ignitor Lighting A Do not lean over grill while lighting. 1. Open lid during lighting. 2. Turn ON valve from source or tank. 3. Push and turn Ignition Burner control knob to _ immediately press and hold Electronic Ignition button. 4.
- Page 9 Turning Grill Off •Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop. Ignitor Check •Turn gas off at LP tank. Press and hold ignitor button. "Click" should be heard and spark seen each time between collector box or burner and electrodes.
- Page 10 Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. Turn gas off at control knobs and LP cylinder. Remove cooking grate and heat tent. Under grill remove grease cup, disconnect ignitor wire from burner.
- Page 11 UPPER SUPPORT, F/ LEGS LEG (WHEEL), LEFT, FRONT, CURVED LEG (WHEEL), LEFT, BACK, STRAIGHT SIDE BRACE F/TANK RETAINER BRACKET BRACKET, TANK SUPPORT LEG, RIGHT, FRONT, CURVED LEG, RIGHT, BACK, STRAIGHT LEG EXTENDER, PLASTIC FRONT PANEL MAGNET UPPER FRONT PANEL, FOLDING LOWER FRONT PANEL...
- Page 12 30,,,,_ _ 25,._ 38,,_ 12°464722309 °464722509...
- Page 13 Left Leg Placeone upperleg as shown. NOTE:Left front and left back legsdo not haveleg extenders. In front,attachupperleg, side braceand left front leg (curve)with #10-24x1-1/4"screw and #10-24flange nut. Tighten screws. In back,attachupper leg,side braceand left back leg (straight)with #10-24x1-1/4"screw and #10-24flange nut. Do not tighten. Attachsupportbracketin secondhole frombottomof legwith hingepinsand hitch pins(A).
- Page 14 Upper and lower Front Panel and Top brace j Lay front legs down on the floor. Fit upper front panel between legs. Attach with 2" hinge pins and hitch pins. iAttach lower front panel with #10-24x2" machine screws and #10-24 flange nuts. Attach top brace with #10-24x2"...
- Page 15 Tank Exclusion Hank tank exclusion wires onto lower front panel brackets, attach other ends to back brace with #8-32X3/8" sheet metal screws. #8-32X3/8" Sheet Metal Screw Qty.2 Wheels Turn assembly upside down. i_ Insert axle rod through wheel, legs and otherwheel. Attach with a wheel bushing and hitch pin. Wheel Axle Rod Hitch Pin...
- Page 16 Control Panel and Firebox Support _] Stand cart upright. In front, fit control panel between left and right legs. Insert #10-24x2" machine screws to hold panel in place. Place upper firebox supports onto screws making sure angle side is facing the front and attach with # 10-24 flange nuts. In back, attach upper firebox support with #10-24x2"...
- Page 17 Heat Shield Attach heat shield with #10-24xl/2" machine screws and #10-24 flange nuts. Tank Retainer Insert tank retainer into side brace and secure with #10-24x3/8" wing screw. #10-24 #10-24xl/2" Machine Screw Flange Nut Qty.2 Qty. 2 #10-24x3/8" Wing Screw Qty.1 Front Panel Handle and Condiment basket Attach front panel handle to upper front panel using #10-24 flange nuts (A).
- Page 18 Burner and Firebox and Control Knobs Place burner assembly into firebox. Fasten the burner assembly to the firebox using 5x15 fiber washers and #10-24xl/2" machine screws (A). Inside firebox, insert heat diffuser supports with 5x15 fiber washers to firebox through sides of firebox, then secure with #10-24 flange nuts on outside of firebox (A).
- Page 19 Right Side Shelf and Side Burner Support Shelf I ] Attach mounting brackets to Right Side Shelf with #8-32x3/8" sheet metal screws and side shelf bushings (A). Note: Do not overtighten the screws. Insert mounting brackets into Side Burner Shelf Support, and secure with #10-24x1/2" machine screws (B). ;_] Attach Right Side Shelf and Side Burner Support Shelf to front of leg with 1/4"-20x1/2"...
- Page 20 Sideburner Attach sideburner valve with #8-32x3/8" machine screws. Attach sideburner pan with #8-32x3/8" sheet metal screws and 5x9 fiber washers (A). Place sideburner into shelf (B). Make sure valve is inside sidebumer tube (C). Attach sideburner with #8-32 wing nut and 5x9 fiber washer (B).
- Page 21 Lower Hinges [ Attach lower hinges to back of firebox using #10-24xl/2" machine screws, 5x15 fiber washers and #10-24 flange nuts. The center flat portion of the hinge should be at the bottom (see inset). #10-24xl/2" Machine Screw Qty.4 5x15 Fiber Washer Qty.8 #10-24...
- Page 22 Attach Lid Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Hitch Pin Qty.2 Hinge Pin Qty.2 Heat Diffuser and Cooking Grate [ Place heat diffuser onto heat diffuser support. Place cooking grate into firebox.
- Page 23 Swing Away Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Swing Away is installed upside-down.
- Page 24 LP Tank Tank collar opening must face to front of grill. Loosen wing nut from tank retainer bracket. Set bottom of tank into notches of tank bracket. Place tank retainer bracket onto tank collar and tighten wing nut. LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section).
- Page 25 EMERGENCIES; if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom •Damagedhose. cracked/cut/burned hose. Gasleakingfrom LP •Mechanical f ailuredueto rustingor cylinder. mishandling. Gasleakingfrom LP • Failureof cylindervalve from cylindervalve. mishandling or mechanical f ailure. Gasleakingbetween •Improper installation, c onnectionnot LP cylinderand...
- Page 26 Troubleshooting (continued) ELECTRONIC IGNITION: Burner(s)will not light usingignitor. •No spark,no ignitionnoise. (See ElectronicIgnition Troubleshooting a lso) •No spark,some ignitionnoise. •Sparks,but not at electrodeor at full strength. Burner(s)will not •See "GAS ISSUES:"on previouspage. matchlight. •Matchwill notreach. •Improper methodof match-lighting, Suddendrop in gas •Out of gas, flow or low flame.
- Page 27 Troubleshooting - Electronic Ignition SECTION I Nosparksappearat ,Battery not installed anyelectrodeswhen properly. controlknobturnedto _" ; no noisecan be heardfrom spark •Deadbattery. module. •Buttonassemblynot installedproperly. •Faultyspark module. SECTION II •Outputlead connectionsnot Nosparksappearat connected. anyelectrodeswhen controlknobturnedto ; noisecan be heardfrom spark module. SECTION ill ,Outputlead connectionsnot...
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