SERVICE MANUAL CD RECEIVER MA245 2006 KD-AR370J,KD-G320J,KD-G421E,KD-G421EX, KD-G421EY,KD-G421EU,KD-G424UI,KD-G425U, KD-G425UN,KD-G425UT,KD-G425UH,KD-G427EE Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade) TABLE OF CONTENTS PRECAUTIONS ............... 1-7 SPECIFIC SERVICE INSTRUCTIONS .
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SPECIFICATION KD-AR370/KD-G320 AUDIO AMPLIFIER SECTION 18 W RMS × 4 Channels at 4 Ω and [< or =] 1% THD+N Power Output 80 dBA (reference: 1 W into 4 Ω) Signal to Noise Ratio 4 Ω (4 Ω to 8 Ω allowance) Load Impedance Tone Control Range Bass...
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KD-G421 AUDIO AMPLIFIER SECTION Maximum Power Output Front 50 W per channel Rear 50 W per channel 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more Continuous Power Output (RMS) Front than 0.8% total harmonic distortion. 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more Rear than 0.8% total harmonic distortion.
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KD-G424 AUDIO AMPLIFIER SECTION Maximum Power Output Front 50 W per channel Rear 50 W per channel 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more Continuous Power Output (RMS) Front than 0.8% total harmonic distortion. 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more Rear than 0.8% total harmonic distortion.
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KD-G425 AUDIO AMPLIFIER SECTION Maximum Power Output Front 50 W per channel Rear 50 W per channel 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more Continuous Power Output (RMS) Front than 0.8% total harmonic distortion. 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more Rear than 0.8% total harmonic distortion.
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KD-G427 AUDIO AMPLIFIER SECTION Maximum Power Output Front 50 W per channel Rear 50 W per channel 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more Continuous Power Output (RMS) Front than 0.8% total harmonic distortion. 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more Rear than 0.8% total harmonic distortion.
SECTION 1 PRECAUTIONS Safety Precautions Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
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Preventing static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.2.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players.
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Important for laser products 5.CAUTION : If safety switches malfunction, the laser is able 1.CLASS 1 LASER PRODUCT to function. 2.DANGER : Invisible laser radiation when open and inter 6.CAUTION : Use of controls, adjustments or performance of lock failed or defeated. Avoid direct exposure to beam. procedures other than those specified here in may result in 3.CAUTION : There are no serviceable parts inside the hazardous radiation exposure.
SECTION 2 SPECIFIC SERVICE INSTRUCTIONS DIFFERENT POINT KD-AR370 KD-G320 KD-G421 KD-G424 KD-G425 KD-G427 REMOTE CONTROLLER CD MECHANISM For the CD mechanism, please refer the mechanism manual TN2007-1001 (No.MY003). 1-10 (No.MA245)
SECTION 3 DISASSEMBLY Main body section 3.1.1 Removing the front panel assembly (See Fig.1) (1) Push the detach button in the lower right part of the front panel assembly and remove the front panel assembly. Front panel assembly Detach button Fig.1 3.1.2 Removing the bottom cover (See Fig.2)
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3.1.4 Removing the side panel (See Fig.4) Reference: Remove the front panel assembly as required. (1) Remove the screw B and two screws C attaching the side panel on the left side of the main body. (2) Remove the side panel from the main body. Side panel Fig.4 3.1.5 Removing the rear bracket...
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3.1.7 Removing the CD mechanism assembly (See Fig. 7) • Remove the front panel assembly, bottom cover, side panel, rear bracket and main board. Reference: Remove the front chassis assembly as required. (1) Remove the three screws H attaching the CD mechanism assembly on the top chassis.
(3) Digital tester Output Level Line out 2.0V (Vol. MAX) (4) Tracking offset meter (5) Test Disc JVC :CTS-1000 Dummy load (6) Extension cable for check Exclusive dummy load should be used for AM,and FM. For FM EXTSH002-22P × 1...
SECTION 5 TROUBLESHOOTING Feed section Is 4V present at both Check the feed motor. sides of the feed motor? Check the connections Is the voltage output at between the feed motor pin 4 and pin 5 of IC501? and IC501. Is the power supply Is the voltage input at pin Check IC501.
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Spindle section Does the RF signal appear Is the RF waveform at Is the disk rotated? at pin 39 of IC521? pin 39 of IC521 distorted? Check the spindle motor Is the voltage output at Check the circuits in and its wiring. pin 6 and pin 7 of IC501? the vicinity of IC521 or the pickup.
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Signal processing section 5.5.1 Signal processing section (For KD-AR370,KD-G320,KD-G424 and KD-G425) Is the sound output from Normal both channels (L, R)? Is the audio signal (including sampling Is the audio signal output No sound from either Is 9V present at pin 24 output components) at pin 18 and pin 19 of channel.
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Maintenance of laser pickup Replacement of laser pickup (1) Cleaning the pick up lens Before you replace the pick up, please try to clean the lens Turn of the power switch and, disconnect the with a alcohol soaked cotton swab. power cord.
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16 PIN CORD DIAGRAM (for KD-AR370 and KD-G320) Black Green BL/WH Violet Blue Gray WH/BK White Yellow GN/BK Brown VI/BK GY/BK MEMORY 16 YL 8 BK 7 RD 13 BR 5 BL/WH REMOTE 3 GN 11 GN/BK 2 VI 10 VI/BK 4 WH 12 WH/BK 1 GY...
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16PIN CORD DIAGRAM (for KD-G421 and KD-G427) Black Green Violet Gray Blue BL/WH White Yellow WH/BK Brown GN/BK VI/BK GY/BK BL/WH RD 7 7 RD 16 YL YL 4 8 BK 5 BL/WH 13 BR 3 GN 11 GN/BK 2 VI 10 VI/BK 4 WH 12 WH/BK...
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5.10 16 PIN CORD DIAGRAM (for KD-G424 and KD-G425) Black Green Violet BL/WH Blue Gray WH White Yellow WH/BK GN/BK VI/BK GY/BK MEMORY 16 YL 8 BK 7 RD 3 GN 11 GN/BK 2 VI 10 VI/BK 4 WH 12 WH/BK 1 GY 9 GY/BK 5 BL/WH...
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Victor Company of Japan, Limited Mobile Entertainment Business Group Mobile Entertainment Category 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan (No.MA245) Printed in Japan...
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SCHEMATIC DIAGRAMS CD RECEIVER KD-AR370J,KD-G320J,KD-G421E KD-G421EX,KD-G421EY,KD-G421EU KD-G424UI,KD-G425UT,KD-G425UH KD-G425UN,KD-G425U,KD-G427EE CD-ROM No.SML200601 Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade) Contents Block diagram Standard schematic diagrams Printed circuit boards 2-29 to 31 No.MA245SCH COPYRIGHT 2006 Victor Company of Japan, Limited.
Safety precaution Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
Block diagram (For KD-AR370,KD-G320,KD-G424 and KD-G425) Function section CD mechanism control sectio VF1,VF2,VT1,VT2,LD,MD,VREF PICK UP IC501 DRIVER TRACKING+,TRACKING- FOCUS & FOCUS+,FOCUS- TRACKING CN503 COIL CN503 SPINDLE+,SPINDLE- FEED+,.FEED- TRACKING+ TRACKING- FOCUS+,FOCUS- FEED+ LOAD&FEED FEED- MOTOR POSITION SET SWITCH SPINDLE+ SPINDLE SPINDLE- TRVP MOTOR VREF...
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NRST LR+,LR- NPWDOWN RR+,RR- STBY IC901 OFFSET BATTERY REGULATOR STAT IC523 D906,D907 PWR.ANTENA Only for KD-G424 and KD-G425 CD.L CD.R Q891 TEL_MUTE TEL.MUTE TEL.MUTE Only for KD-AR370 JBUS.SI CH_L JBUS.SO CH_R JBUS.IO CHANGER JBUS.SCK CONTROL IC801 JBUS.INT JVC BUS JBUS.SI...
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Block diagram (For KD-G421 and KD-G427) Function section CD mechanism control sectio VF1,VF2,VT1,VT2,LD,MD,VREF PICK UP IC501 DRIVER TRACKING+,TRACKING- FOCUS & FOCUS+,FOCUS- TRACKING CN503 COIL CN503 SPINDLE+,SPINDLE- FEED+,.FEED- TRACKING+ TRACKING- FOCUS+,FOCUS- FEED+ LOAD&FEED FEED- MOTOR POSITION SET SWITCH SPINDLE+ SPINDLE SPINDLE- TRVP MOTOR VREF...
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EACH BLOCK EPROM SW5V,ACC5V STAT VDD5V.CD5V 9V,ILL10V IC523 IC775 RESET LF+,LF- RF+,RF- RESET LR+,LR- POWER RR+,RR- IC901 CDON BATTERY REGULATOR CD_L CD_R Q891 TEL_MUTE TEL_MUTE TEL.MUTE CH_L CH_R CHANGER CONTROL IC801 SI,SO,I/O,SCK,INT SI/SO JVC BUS STEERING STEERING REMOTE Only for KD-G421...
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Function section (for KD-AR370,KD-G320,KD-G424,KD-G425) R517...
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CN503 QGZ2512M1-08 R569 R509 R515 100K C506 0.01 C505 47/16 R517 R510 C518 R513 R508 3.3K R507 R511 R500 Q501 R520 2SA1705/ST/-T CN502 QGZ2512M1-10 Parts are safety assurance parts. When replacing those parts make sure to use the specified one. 2-10...
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CN503 QGZ2512M1-10 R569 R515 R509 100K C506 0.01 C505 47/16 IC501 LA6242H-X R517 R510 C518 R508 R513 3.3K R507 R511 R500 R520 2SA1705/ST/-T Q501 CN502 QGZ2512M1-08 Parts are safety assurance parts. When replacing those parts make sure to use the specified one. 2-18...
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CN503 QGZ2512M1-10 R569 R509 100K R515 C506 0.01 C505 47/16 IC501 LA6242H-X R517 R510 C518 R513 R508 3.3K R507 R511 R500 R520 2SA1705/ST/-T Q501 CN502 QGZ2512M1-08 Parts are safety assurance parts. When replacing those parts make sure to use the specified one. 2-262-232-24...
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Victor Company of Japan, Limited Mobile Entertainment Business Group Mobile Entertainment Category 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan Printed in Japan (No.MA245SCH)
PARTS LIST KD-AR370J,KD-G320J,KD-G421E,KD-G421EX KD-G421EY,KD-G421EU,KD-G424UI,KD-G425U KD-G425UN,KD-G425UT,KD-G425UH,KD-G427EE * All printed circuit boards and its assemblies are not available as service parts. - Contents - Exploded view of general assembly and parts list (Block No.M1) Electrical parts list (Block No.01~09) 3-18 Packing materials and accessories parts list (Block No.M3)
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Exploded view of general assembly and parts list Block No. Switch board LCD1...
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General Assembly Block No. [M][1][M][M] Symbol No. Part No. Part Name Description Local GE10136-001A TOP CHASSIS GE40135-001A EARTH PLATE GE31894-001A HEAT SINK QYSDST2604ZA TAP SCREW M2.6 x 4mm(x3) GE40235-001A SCREW (x2) QYSDST2604ZA TAP SCREW M2.6 x 4mm(x3) GE40235-004A SCREW (x2) QYSDST2610ZA TAP SCREW...
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Symbol No. Part No. Part Name Description Local QYSDST2606ZA TAP SCREW M2.6 x 6mm GE40172-004A IC BRACKET GE40103-003A REG BRACKET GE40107-002A HEAT SINK GE30854-001A LED HOLDER GE31873-001A NAME PLATE AR370J GE32189-001A NAME PLATE G320J GE31882-001A NAME PLATE G421E,G421EU,G421EX,G421EY GE32035-001A NAME PLATE G424UI GE31879-001A...
Electrical parts list Main board Symbol No. Part No. Part Name Description Local (KD-AR370J,KD-G320J,KD-G424UI, G424UI, KD-G425U,KD-G425UH,KD-G425UN, G425U, G425U D906 CRS03-W SB DIODE H,G425 KD-G425UT) G425UT G424UI, Block No. [0][1] G425U, G425U D907 CRS03-W SB DIODE H,G425 Symbol No.
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Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local C310 QTE1C57-106Z E CAPACITOR 10uF 16V C908 QEKJ1AM-107Z E CAPACITOR 100uF 10V M C311 QFV91HJ-474Z MF CAPACITOR 0.47uF 50V J C909 QEKJ1AM-107Z E CAPACITOR 100uF 10V M C312...
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Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local R341 NRSA63J-821X MG RESISTOR 820Ω 1/16W J R735 NRSA63J-472X MG RESISTOR 4.7kΩ 1/16W J R342 NRSA63J-101X MG RESISTOR 100Ω 1/16W J R736 NRSA63J-103X MG RESISTOR 10kΩ...
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Switch board Symbol No. Part No. Part Name Description Local (KD-AR370J,KD-G320J,KD-G424UI, R662 NRSA63J-222X MG RESISTOR 2.2kΩ 1/16W J KD-G425U,KD-G425UH,KD-G425UN, R663 NRSA63J-184X MG RESISTOR 180kΩ 1/16W J R664 NRSA63J-103X MG RESISTOR 10kΩ 1/16W J KD-G425UT) R665 NRSA63J-513X MG RESISTOR 51kΩ 1/16W J...
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Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local R513 NRSA63J-103X MG RESISTOR 10kΩ 1/16W J D972 CRS03-W SB DIODE R514 NRSA63J-562X MG RESISTOR 5.6kΩ 1/16W J R515 NRSA63J-153X MG RESISTOR 15kΩ...
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Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local C535 NCB31EK-104X C CAPACITOR 0.1uF 25V K R163 NRSA63J-222X MG RESISTOR 2.2kΩ 1/16W J C536 QEKJ0JM-476Z E CAPACITOR 47uF 6.3V M R171 NRSA63J-393X MG RESISTOR 39kΩ...
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Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local R717 NRSA63J-0R0X MG RESISTOR 0Ω 1/16W J S775 QSW1049-001Z TACT SW R718 NRSA63J-222X MG RESISTOR 2.2kΩ 1/16W J TU1 QAU0443-001 TUNER R720 NRSA63J-222X MG RESISTOR...
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Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local R633 NRSA63J-471X MG RESISTOR 470Ω 1/16W J R507 NRSA63J-153X MG RESISTOR 15kΩ 1/16W J R635 NRSA63J-331X MG RESISTOR 330Ω 1/16W J R508 NRSA63J-332X MG RESISTOR 3.3kΩ...
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Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local D971 CRS03-W SB DIODE C533 QEKJ0JM-476Z E CAPACITOR 47uF 6.3V M D972 CRS03-W SB DIODE C534 NCB31EK-332X C CAPACITOR 3300pF 25V K C535 NCB31EK-104X C CAPACITOR...
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Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local R162 NRSA63J-472X MG RESISTOR 4.7kΩ 1/16W J R716 NRSA63J-0R0X MG RESISTOR 0Ω 1/16W J R163 NRSA63J-222X MG RESISTOR 2.2kΩ 1/16W J R717 NRSA63J-0R0X MG RESISTOR 0Ω...
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Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local QAX0263-001Z CRYSTAL 4.332MHz R645 NRSA63J-471X MG RESISTOR 470Ω 1/16W J X521 QAX0714-001Z C RESONATOR 16.000MHz R649 NRS181J-391X MG RESISTOR 390Ω 1/8W J X701 QAX0667-001Z C RESONATOR...
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Symbol No. Part No. Part Name Description Local R517 NRSA63J-153X MG RESISTOR 15kΩ 1/16W J R518 NRSA63J-562X MG RESISTOR 5.6kΩ 1/16W J R519 NRSA63J-473X MG RESISTOR 47kΩ 1/16W J R520 NRS181J-220X MG RESISTOR 22Ω 1/8W J R568 NRSA63J-752X MG RESISTOR 7.5kΩ...
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Packing materials and accessories parts list Block No. No additional / supplemental order of WARRANTY CARDs are available. A2,A3,A4 A2,A4,A18,A27 A2,A4,A5,A18 A19,A22 A5,A6 A28,A29 KD-G421_E,EX,EY KD-G425_U KD-AR370_J, KD-G320_J A2,A4 A2,A4,A18 KD-G427_EE KD-G421_EU, KD-G424_UI KD-G425_UN,UT,UH KD-AR370_J KD-G320_J KD-G421_E,EX,EY,EU KIT : A7,A8,A9 A10,A11 KD-AR370_J KD-G320_J...
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Packing and Accessories Block No. [M][3][M][M] Symbol No. Part No. Part Name Description Local GET0352-001A INST BOOK GER FRE ITA G421E GET0352-005A INST BOOK SPA TUR PER G421EU GET0352-004A INST BOOK DUT SWE DAN FIN G421EX GET0352-006A INST BOOK ENG GER RUS G421EY GET0350-001A...
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Symbol No. Part No. Part Name Description Local QPC03004315P POLY BAG 30cm x 43cm FSPG4002-001 POLY BAG (x2) G421E,G421EU,G421EX,G421EY,G425U AR370J,G320J,G424UI,G425UH,G425UN, FSPG4002-001 POLY BAG G425UT,G427EE QPA00801205 POLY BAG 8cm x 12cm QPA01003003 POLY BAG 10cm x 30cm QPC01002515 POLY BAG 10cm x 25cm 3-20...