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Electrolux FOM 71 CLS Maintenance Manual
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Electrolux FOM 71 CLS Maintenance Manual

Washer extractor
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See also: Service Manual , Operating Manual
Maintenance manual
for reference machines
Washer extactors
FOM 71 CLS, FOM 71 MP-Lab
IEC 60456 Ed 5
438 9094-21/EN
Operating manual in original language
2010.11.30

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Summary of Contents for Electrolux FOM 71 CLS

  • Page 1 Maintenance manual for reference machines Washer extactors FOM 71 CLS, FOM 71 MP-Lab IEC 60456 Ed 5 438 9094-21/EN Operating manual in original language 2010.11.30...

  • Page 3: Table Of Contents

    Contents Introduction ...1:1 Wascator FOM 71 CLS Software versions ...2:1 Installation inspection of the reference machine ...3:1 Calibration of the level control system ...4:1 Calibration of the scale system ...5:1 Installation of laboratory sensors for temperature and ...6:1 speed connection for external weight signal Adjustment of temperature, speed and water ...7:1...

  • Page 5: Introduction

    The manual only deals with the approved reference machines in IEC 60456 Ed 5: Wascator FOM 71 CLS and, FOM 71 MP-Lab equipped with flow meter 472 99 0298..
  • Page 7 Wascator FOM 71 CLS...

  • Page 9: Wascator Fom 71 Cls Software Versions

    Software bug corrected. Bug does not affect testing in accordance with IEC standards. All software from 1.30 is suitable for IEC 60456 testing, but version 1.8 is recommen- ded. Contact your nearest Electrolux Laundry Service Centre for downloading instruc- tions. Software versions...

  • Page 11: Installation Inspection Of The Reference Machine

    Installation inspection of the reference machine Wascator FOM 71 CLS Installation inspection of the reference machine Before carrying out any major test series inspect the installation and check the following terms: • The machine must be installed on a level base. The following clearances are recom- mended in order to facilitate calibration: At least 500 mm between the machine and the wall behind and min.

  • Page 12: Drain Connection

    Installation inspection of the reference machine Drain connection • Connect a 75 mm (2 1/2") flexible rubber hose to the machine’s drain pipe, ensuring a down- ward flow from the machine. Avoid sharp bends, which may prevent proper drainage. • There should be an air-gap of 50 mm between the drain hose and the drain.

  • Page 13: Calibration Of The Level Control System

    Calibration of the level control system Wascator FOM 71 CLS Calibration of the level control system During testing compliant with the IEC 604456 Ed5 standard, this calibration does not control the supply water values of the wash program. However, where wash programs use the scale...
  • Page 14 Calibration of level control system Calibration of level control system The level control system can be calibrated both individually and manually. Calibration starts at the bottom of the inner drum and can go up to 250 mm from that point. A ruler is supplied with the machine with which the water level above the inner drum can be read.
  • Page 15 Calibration of level control system • The ruler has two different scales, one in mm and one in RU units (exactly 2 mm/RU unit). The calibration shall be made in at least five level steps, and the first step when the water just enters the inner drum. More calibration steps can be made if requested. - Go down to ”Options menu”.

  • Page 16: Service Program

    Calibration of level control system SERVICE PROGRAM MAKE A CHOICE: CLEAR TRIP HOUR COUNTER CLEAR SERVICE COUNTER CLEAR WASH PROGRAM COUNTER IN CLS CLEAR WASH PROGRAM COUNTER IN SMC SCALE ADJUSTMENTS CALIB. OF LEVEL SENSOR EXIT SELECT • ”Service Mode” menu is now shown on the display.

  • Page 17: Level Calibration

    Calibration of level control system • Close the door. • Go down to ”Calibration of level sensor”. • Press ”Select”. LEVEL: • Press ”Open” to fill the machine with water until the level reaches the botton of the inner drum where the ruler is placed. • Press ”OK”. • Enter the value read on the ruler in RU units (The first setting is 0=level in drum. • Press ”OK”. • Press ”Open” to fill more water. • Press ”OK”. • Enter the value read on the ruler in RU units. (If you enter an incorrect value, press ”CLR”. Enter new value. • Press ”OK”.
  • Page 18 Calibration of level control system LEVEL CALIBRATION OLD CALIBRATION WILL BE OWERWRITTEN ARE YOU SURE? PRESS OK ELSE PRESS ANY OTHER KEY • Press ”OK”. • Go down to ”Exit”. • Press ”Select”.

  • Page 19: Calibration Of The Scale System

    CLS version. If a weight transducer need to be replaced, or if the scale electronics are changed, a complete calibration of the scale is required. Please consult an Electrolux Laundry System Service Centre before performing such a calibration.
  • Page 20 Calibration of the scale system Zero adjustment of the scale (weight function) The scale is factory-set and no adjustment should be necessary unless some components have to be replaced. However, a zero adjustment must be carried out as the total weight of the machine has to be programmed into the scale.
  • Page 21 The instruction below describes how to overcome this fault. 1. Remove the lower front panel and open up the control box for the FOM 71 CLS Weight System located below the machine as shown in the picture above. The box is only at- tached to the frame with zippers.
  • Page 23 Laboratory sensors can be attached to the Wascator FOM 71 CLS model. However, it is important that the installation is carried out in accordance with the instructions below so as not to incur improper operation or obtain inac- curate test results.
  • Page 24 Calibration of the scale system Installation of speed sensor A speed sensor can be attached to the end of the drum shaft. In order to be able to attach the sensor, a hole can be made in the back panel of the machine.
  • Page 25 Calibration of the scale system Weight signal 4 -20 mA (4 mA equal to 0 kg and 20mA to 80 kg) Output X78:1 = + X78:2 = - Card B View of distribution card B 5743A...

  • Page 27: Adjustment Of Temperature, Speed And Water

    Adjustment of temperature, speed and water Wascator FOM 71 CLS Adjustment of temperature, speed and water Many of the machine's preset parameters shown under Settings 1 in Menu mode can be changed. Some of these parameters are useful during the mainte- nance and calibration procedures.
  • Page 28 Adjustment of temperature, speed and water NOTE: It is advisable that authorized technicians from Electrolux Laundry Systems are contacted before any change is made. Procedure for changing parameters in SETTINGS 1 Electrical installation must be carried out by an authorized personnel • Turn main switch at the rear of the machine to OFF.
  • Page 29 Adjustment of temperature, speed and water Bild 7.3.jpg...
  • Page 30 Option to write a free text area for each wash pro- gram. This is used in order to shift between pro- grams using the scale or level control, see manual Programming FOM 71 CLS, chapter Programming text page 42. Possibility to change to a different wash program during a program operation Automatic restart possible.
  • Page 31 FOM 71 CLS shall always be programmed in advan- ced mode. If N the user has access to programs 991 -999. IN FOM 71 CLS these programs are the start up and check programs. If sequence COOL DOWN is used this value defines the level increase of cold water if the Quick Cool down function is activated.
  • Page 32 Not used in FOM 71 CLS operations. Time between service information calls. Parameter for commercial machines not used in FOM 71 CLS operations Buzzer on time at the end of a wash process. 1 step...
  • Page 33 Adjustment of temperature, speed and water Table 1: Parameters in Settings 1 FUNCTION SPEED CALIB. LOW RANGE IN % From software 1.8 and machine serial number 052089296 SPEED CALIB. HIGH RANGE IN % From software 1.8 and machine serial number 052089296 SHOWED SPEED CALIB.
  • Page 35 Wascator FOM 71 CLS Cleaning the machine from debris in water, lint, scale and residual detergent It is very important that the wet parts of the machine are free from debris and particles that can influence the wash performance of the machine.
  • Page 36 Cleaning the incoming supply water filter Debris clogging the incoming supply water filter can prolong the supply time so it falls outside the specification given in the standard. Therefore it is necessary to regularly to clean the filter. • Disconnect the incoming water hose and remove the filter. The filter cartridge can easily be taken out from the valve housing.
  • Page 37 Repairs Repair work on the machine should only be done by specially trained personnel. Dissambly For repair works on the drain valve, there is a risk that water still left in the machine may flood onto the floor. Be sure to dry up any spilled water since it may cause people to slip and hurt themselves.
  • Page 38 Assembling 1. Connect the pressure hose to the lower part of the valve. Check that the hose is not bent or pinched. 2. Fit the rubber bellows onto the sleeve coupling. 3. Hook the valve onto the bolts and turn the valve into position. Secure the 4 retaining bolts of the valve.

  • Page 39: Maintenance Before Start Up Of A Test Series

    Maintenance before start up of a test series Wascator FOM 71 CLS Maintenance before start up of a test series In order to ensure that the reference machine is in good order and will work in accordance with the specifications given in IEC 60456 a number...

  • Page 41: Regular Maintenance 6 - 12 Months

    Regular maintenance 6 - 12 month Wascator CLS FOM 71 CLS Regular maintenance 6-12 months The reference machine shall at a regular basis be maintained and checked in order to ensure that the reference machine is in good order and will work in accordance with the specifications given in IEC 60456.
  • Page 43 Wascator FOM 71 CLS Empty run test data During the RRT2008 ring test, data was obtained from a number of laboratories. This data is useful when checking that the refe- rence machine in the laboratory is performing as expected. Please note: This data is obtained from runs with an unloaded machine.
  • Page 44 11:2 Temp at the end of heating in final heating: Temp at the end of the main wash: Amount of water in main wash: Amount of water in rinses: Total energy consumption: Drum Speed: Water pressure: Empty run test data The temperature when the hea- ting relay is switched off after reaching 60ºC.
  • Page 45 FOM 71 CLS IEC 60456 ED 5 Cotton 60 Empty run Time: Total program time Heating time cold - 20ºC Heating time 20ºC - 40ºC Heating time 40ºC - 60ºC Total mainwash time Filling time of water first fill Temperature: Cold water inlet temperature At end of heating to 40 ºC.
  • Page 47 Program description for IEC 60456 Ed5 12:1...
  • Page 48 Program description for IEC 60456 Ed5 12:2...
  • Page 49 Program description for IEC 60456 Ed5 12:3...
  • Page 50 Program description for IEC 60456 Ed5 12:4...
  • Page 51 Program description for IEC 60456 Ed5 12:5...
  • Page 52 Program description for IEC 60456 Ed5 12:6...
  • Page 53 Program description for IEC 60456 Ed5 12:7...
  • Page 54 Program description for IEC 60456 Ed5 12:8...
  • Page 55 FOM 71 MP-Lab...

  • Page 57: Fom 71 Mp-Lab Installation Inspection Of The Reference Machine

    Installation inspection of the reference machine FOM 71 MP-Lab Installation inspection of the reference machine Before carrying out any major test series, inspect the installation and check the following items: • In order to make installation and servicing the machine easier, the fol- lowing clearances are recommended: o At least 500 mm between the machine and the wall behind. o A minimum clearance of 250mm at the sides between the machine and a wall or other machine, where more than one machine is instal- led.

  • Page 59: Calibration Of The Level Control System

    Calibration of the level control system FOM 71 MP-Lab Calibration of the level control system For tests carried out in accordance with the IEC 604456 Ed5 standard, this calibration does not control the supply water values of the wash program. However, even if the wash programs use the flow meter to control water in- take, the level control becomes active and manages other levels inside the machine such as empty machine, heating element safety levels and overfill that...

  • Page 61: Installation Of Laboratory Sensors For Temperature And Speed

    Installation of laboratory sensors FOM 71 MP-Lab Installation of laboratory sensors for temperature and speed Laboratory sensors can be attached to the FOM 71 MP-Lab model. Ho- wever, it is important that the installation is executed in accordance with the instructions below so as not to return improper operations or faulty test results.
  • Page 62 Installation of laboratory sensors 15:2 Installation of speed sensor A speed sensor can be attached to the end of the drum shaft. To facilitate attaching the sensor, a hole can be made in the back panel of the machine. A diameter of less than 60 mm will not affect machine performance. (Venti- lation holes may change the air temperature inside the machine, which may also affect water temperature).
  • Page 63 Adjustment of temperature, speed and water FOM 71 MP-Lab Adjustment of temperature, speed and water In contrary to Wascator FOM 71 CLS, there is little scope to change or calibrate the internal parameters of the FOM 71 MP-Lab software. Temperature: • If the temperature of a wash program is too high or too low during the...
  • Page 65 FOM 71 Mp-Lab Flow meter installation (All references in this document refer to ELS document 438 9041-07 Instal- lation of flow meter control FOM 71 MP-Lab. See Appendix 1. • Make sure that the flow meter is installed as described in Installation manual 438 9041-07 • Examine the straight tubes in front and after the flow meter sensor hou- sing. • The flow sensor housing shall not be placed in a location where water can drip on it. • Program the unit in accordance with Installation manual 438 9041-07.
  • Page 67 FOM 71 MP-Lab Flow meter calibration (All references in this document refers to ELS document 438 9041-07 Installation of flow meter control FOM 71 MP-lab. See Appendix 1) The flow meter must be configured and calibrated in accordance with the in- stallation manual.
  • Page 68 18:2 o If amount of water is not correct adjust the K-factor until the correct amount is achieved. o Be sure no other machine connected to the same water line is filling water at the same time the calibration is done. • Procedure B: If a high quality and resolution calibrated laboratory flow meter is connected in se- ries with the reference machine flow meter, the following procedure may be imple-...
  • Page 69 Flow meter: Setting of the correct amount of water FOM 71 MP-Lab Flow meter: Setting of the correct amount of water (All references in this document refers to ELS Document 438 9041-07 Installation of the flow meter control FOM 71 MP-Lab. See Appendix 1) In IEC 60456 Ed 5 the amount of water levels programmed into the flow meter shall be set according to table D.3 in the standard.

  • Page 71: Flow Meter: Maintenance

    FOM 71 MP-Lab Flow meter: maintenance (All references in this document refers to ELS document 438 9041-07 Instal- lation of flow meter control FOM 71 LAB. See Appendix 1) • Occasionally check the amount of water coming from the flow meter. If the amount is not correct, recalibrate in accordance with the procedures set out in Chapter 16.
  • Page 73 FOM 71 MP-Lab Cleaning the machine from debris in water, lint, scale and residual detergent It is very important that the wet parts of the machine are free from debris and particles that may affect influence the wash performance of the machi- Lint and threads from ballast and test swatches may accumulate on the heating elements and as the bundle of lint/threads will grow it may even- tually become so large that it clogs the drain valve, causing the drain valve...
  • Page 74 21:2 Cleaning the incoming supply water filter Debris clogging the incoming supply water filter can prolong the supply time so it falls outside the specification given in the standard. Therefore it is necessary to clean the filter on a regular basis. • Remove the incoming water hose and remove the filter. The filter cart- ridge can be easily removed from the valve housing.
  • Page 75 Description The drain valve is a motor-operated diaphragm valve, which ensures rapid machine emptying by its opening on a large cross-sectional surface area. Its design is self-clearing, which eliminates the need for lint filters. The main valve components are: • motor with gear • acme-threaded plunger rod with plunger and return spring • rubber diaphragm...
  • Page 76 21:4 Repair instructions Deposits of scale in the diaphragm may prevent the valve from closing or opening correctly. Therefore, the valve should be cleaned at specific inter- vals dictated by operating conditions and water quality. The valve fails to open or close correctly • Check that the motor has the correct supply voltage.
  • Page 77 Removal of scale Depending on how the reference machine is to be used, wet parts should be descaled on a regular basis. • To remove and prevent the formation of scale in instances where the machine is used in a hard water area, implement the following proce- dure: o Put 0.5 kg of citric acid in the detergent department. o Start program Cotton 85ºC.
  • Page 79 Maintenance before start up of a test series FOM 71MP-Lab Maintenance before start up of a test series In order to ensure that the reference machine is in good order and will work in accordance with the specifications given in IEC 60456 a number of checks can be carried out: Before any major test period: • Check for any lint according to instructions in Chapter 21.
  • Page 81 Regular maintenance 6 -12 months FOM 71MP-Lab Regular maintenance 6-12 months The reference machine shall at a regular basis be maintained and checked in order to ensure that the reference machine is in good order and will work in accordance with the specifications given in IEC 60456. Every 6 months: • Use the start up program (Program 3) and make a visual check and ensure that the supply or drain valves are not leaking.
  • Page 83 FOM 71 MP-Lab Empty run test data During the CLS MP-Lab ring test, data was obtained from a number of laboratories. This data is useful when checking that the reference machine in the laboratory is performing as expected. Please note: This data is obtained from runs with an unloaded machine. Therefore, the energy and process times obtained here cannot be compared with the same parameters applied during a test series carried out with a loaded machine.
  • Page 84 24:2 Temp at the end of heating in final heating: Temp at the end of the main wash: Amount of water in main wash: Amount of water in rinses: Total energy consumption: Drum Speed: Water pressure: Empty run test data The temperature when the hea ting relay is switched off after reaching 60ºC.
  • Page 85 Table 1 FOM 71 MP-Lab 16 IEC/CENELEC(Not Com- pulsory) IEC 60456 Cotton 60 Empty Time: Total program time Heating time cold - 20ºC Heating time 20ºC - 40ºC Heating time 40ºC - 60ºC Total mainwash time Filling time of water first fill Temperature: Cold water inlet tempera- ture...
  • Page 87 Program description for IEC 60456 Ed5 25:1...
  • Page 88 Program description for IEC 60456 Ed5 25:2...
  • Page 89 Program description for IEC 60456 Ed5 25:3...
  • Page 90 Program description for IEC 60456 Ed5 25:4...
  • Page 91 Program description for IEC 60456 Ed5 25:5...
  • Page 92 Program description for IEC 60456 Ed5 25:6...
  • Page 93 Program description for IEC 60456 Ed5 25:7...
  • Page 94 Program description for IEC 60456 Ed5 25:8...
  • Page 95 FOM 71 MP-Lab Reference Programming IEC 60456 Ed5 COTTON 85 MAINWASH 1 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ...
  • Page 96 26:2 HOT WATER Y/N COLD HARD WATER Y/N COMP 1 (LEVEL CONTROLLED) Y/N COMP 2 (LEVEL CONTROLLED) Y/N COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ... MIN ... SEC DETERGENT 2 TIME ... MIN ... SEC DETERGENT 3 TIME ...
  • Page 97 IEC 60456 Ed5 Cotton 85 NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ... UNITS HYSTERESES ... UNITS TEMPERATURE ... °C WASH TIME ... MIN ... SEC COLD WATER Y/N HOT WATER Y/N COLD HARD WATER Y/N COMP 1 (LEVEL CONTROLLED) Y/N COMP 2 (LEVEL CONTROLLED) Y/N COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N...
  • Page 98 26:4 MAINWASH 6 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ... UNITS HYSTERESES ...
  • Page 99 IEC 60456 Ed5 Cotton 85 SOAP DISPENSER DETERGENT 1 TIME ... MIN ... SEC DETERGENT 2 TIME ... MIN ... SEC DETERGENT 3 TIME ... MIN ... SEC DETERGENT 4 TIME ... MIN ... SEC DETERGENT 5 TIME ... MIN ... SEC DETERGENT 5 TIME ...
  • Page 100 26:6 GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ... UNITS HYSTERESES ... UNITS TEMPERATURE ... °C WASH TIME ... MIN ... SEC COLD WATER Y/N HOT WATER Y/N COLD HARD WATER Y/N COMP 1 (LEVEL CONTROLLED) Y/N COMP 2 (LEVEL CONTROLLED) Y/N COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N...
  • Page 101 IEC 60456 Ed5 Cotton 85 COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ... MIN ... SEC DETERGENT 2 TIME ... MIN ... SEC DETERGENT 3 TIME ... MIN ... SEC DETERGENT 4 TIME ... MIN ... SEC DETERGENT 5 TIME ...
  • Page 102 26:8 RINSE 4 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ... UNITS HYSTERESES ...
  • Page 103 IEC 60456 Ed5 Cotton 60 COTTON 60 MAINWASH 1 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ...
  • Page 104 26:10 COMP 2 (LEVEL CONTROLLED) Y/N COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ... MIN ... SEC DETERGENT 2 TIME ... MIN ... SEC DETERGENT 3 TIME ... MIN ... SEC DETERGENT 4 TIME ...
  • Page 105 IEC 60456 Ed5 Cotton 60 HYSTERESES ... UNITS TEMPERATURE ... °C WASH TIME ... MIN ... SEC COLD WATER Y/N HOT WATER Y/N COLD HARD WATER Y/N COMP 1 (LEVEL CONTROLLED) Y/N COMP 2 (LEVEL CONTROLLED) Y/N COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ...
  • Page 106 26:12 NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ... UNITS HYSTERESES ... UNITS TEMPERATURE ... °C WASH TIME ... MIN ... SEC COLD WATER Y/N HOT WATER Y/N COLD HARD WATER Y/N...
  • Page 107 IEC 60456 Ed5 Cotton 60 DETERGENT 2 TIME ... MIN ... SEC DETERGENT 3 TIME ... MIN ... SEC DETERGENT 4 TIME ... MIN ... SEC DETERGENT 5 TIME ... MIN ... SEC DETERGENT 5 TIME ... MIN ... SEC MAINWASH 8 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N...
  • Page 108 26:14 GENTLE ACTION DURING WASH Y/N LEVEL ... UNITS HYSTERESES ... UNITS TEMPERATURE ... °C WASH TIME ... MIN ... SEC COLD WATER Y/N HOT WATER Y/N COLD HARD WATER Y/N COMP 1 (LEVEL CONTROLLED) Y/N COMP 2 (LEVEL CONTROLLED) Y/N COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ...
  • Page 109 IEC 60456 Ed5 Cotton 60 DETERGENT 1 TIME ... MIN ... SEC DETERGENT 2 TIME ... MIN ... SEC DETERGENT 3 TIME ... MIN ... SEC DETERGENT 4 TIME ... MIN ... SEC DETERGENT 5 TIME ... MIN ... SEC DRAIN 3 PAUSE WITH BUZZER Y/N NORMAL ACTION Y/N...
  • Page 110 26:16 RINSE 4 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ... UNITS HYSTERESES ...
  • Page 111 IEC 60456 Ed5 Cotton 40 COTTON 40 MAINWASH 1 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ...
  • Page 112 26:18 COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ... MIN ... SEC DETERGENT 2 TIME ... MIN ... SEC DETERGENT 3 TIME ... MIN ... SEC DETERGENT 4 TIME ... MIN ... SEC DETERGENT 5 TIME ...
  • Page 113 IEC 60456 Ed5 Cotton 40 TEMPERATURE ... °C WASH TIME ... MIN ... SEC COLD WATER Y/N HOT WATER Y/N COLD HARD WATER Y/N COMP 1 (LEVEL CONTROLLED) Y/N COMP 2 (LEVEL CONTROLLED) Y/N COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ...
  • Page 114 26:20 GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ... UNITS HYSTERESES ... UNITS TEMPERATURE ... °C WASH TIME ... MIN ... SEC COLD WATER Y/N HOT WATER Y/N COLD HARD WATER Y/N COMP 1 (LEVEL CONTROLLED) Y/N...
  • Page 115 IEC 60456 Ed5 Cotton 40 COMP 2 (LEVEL CONTROLLED) Y/N COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ... MIN ... SEC DETERGENT 2 TIME ... MIN ... SEC DETERGENT 3 TIME ... MIN ... SEC DETERGENT 4 TIME ...
  • Page 116 26:22 GENTLE ACTION Y/N TIME ... MIN ... SEC RINSE 3 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ...
  • Page 117 IEC 60456 Ed5 Cotton 40 TEMPERATURE ... °C WASH TIME ... MIN ... SEC COLD WATER Y/N HOT WATER Y/N COLD HARD WATER Y/N COMP 1 (LEVEL CONTROLLED) Y/N COMP 2 (LEVEL CONTROLLED) Y/N COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ...
  • Page 118 IEC 60456 Ed5 Synth/Blends 60 26:24 Synth/Blends 60 MAINWASH 1 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ...
  • Page 119 IEC 60456 Ed5 Synth/Blends 60 COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ... MIN ... SEC DETERGENT 2 TIME ... MIN ... SEC DETERGENT 3 TIME ... MIN ... SEC DETERGENT 4 TIME ... MIN ... SEC DETERGENT 5 TIME ...
  • Page 120 IEC 60456 Ed5 Synth/Blends 60 26:26 TEMPERATURE ... °C WASH TIME ... MIN ... SEC COLD WATER Y/N HOT WATER Y/N COLD HARD WATER Y/N COMP 1 (LEVEL CONTROLLED) Y/N COMP 2 (LEVEL CONTROLLED) Y/N COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ...
  • Page 121 IEC 60456 Ed5 Synth/Blends 60 GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ... UNITS HYSTERESES ... UNITS TEMPERATURE ... °C WASH TIME ... MIN ... SEC COLD WATER Y/N HOT WATER Y/N COLD HARD WATER Y/N...
  • Page 122 IEC 60456 Ed5 Synth/Blends 60 26:28 DETERGENT 3 TIME ... MIN ... SEC DETERGENT 4 TIME ... MIN ... SEC DETERGENT 5 TIME ... MIN ... SEC DETERGENT 5 TIME ... MIN ... SEC MAINWASH 8 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N...
  • Page 123 IEC 60456 Ed5 Synth/Blends 60 COLD HARD WATER Y/N COMP 1 (LEVEL CONTROLLED) Y/N COMP 2 (LEVEL CONTROLLED) Y/N COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ... MIN ... SEC DETERGENT 2 TIME ... MIN ... SEC DETERGENT 3 TIME ...
  • Page 124 IEC 60456 Ed5 Synth/Blends 60 26:30 DRAIN 2 PAUSE WITH BUZZER Y/N NORMAL ACTION Y/N GENTLE ACTION Y/N TIME ... MIN ... SEC RINSE 2 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N...
  • Page 125 IEC 60456 Ed5 Synth/Blends 60 GENTLE ACTION DURING WASH Y/N LEVEL ... UNITS HYSTERESES ... UNITS TEMPERATURE ... °C WASH TIME ... MIN ... SEC COLD WATER Y/N HOT WATER Y/N COLD HARD WATER Y/N COMP 1 (LEVEL CONTROLLED) Y/N COMP 2 (LEVEL CONTROLLED) Y/N COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER...
  • Page 126 IEC 60456 Ed5 Synth/Blends 40 26:32 Synth/Blends 40 MAINWASH 1 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ...
  • Page 127 IEC 60456 Ed5 Synth/Blends 40 COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ... MIN ... SEC DETERGENT 2 TIME ... MIN ... SEC DETERGENT 3 TIME ... MIN ... SEC DETERGENT 4 TIME ... MIN ... SEC DETERGENT 5 TIME ...
  • Page 128 IEC 60456 Ed5 Synth/Blends 40 26:34 TEMPERATURE ... °C WASH TIME ... MIN ... SEC COLD WATER Y/N HOT WATER Y/N COLD HARD WATER Y/N COMP 1 (LEVEL CONTROLLED) Y/N COMP 2 (LEVEL CONTROLLED) Y/N COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ...
  • Page 129 IEC 60456 Ed5 Synth/Blends 40 GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ... UNITS HYSTERESES ... UNITS TEMPERATURE ... °C WASH TIME ... MIN ... SEC COLD WATER Y/N HOT WATER Y/N COLD HARD WATER Y/N...
  • Page 130 IEC 60456 Ed5 Synth/Blends 40 26:36 COMP 2 (LEVEL CONTROLLED) Y/N COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ... MIN ... SEC DETERGENT 2 TIME ... MIN ... SEC DETERGENT 3 TIME ... MIN ... SEC DETERGENT 4 TIME ...
  • Page 131 IEC 60456 Ed5 Synth/Blends 40 GENTLE ACTION Y/N TIME ... MIN ... SEC RINSE 3 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ...
  • Page 132 IEC 60456 Ed5 Synth/Blends 40 26:38 Wool 40 MAINWASH 1 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ...
  • Page 133 IEC 60456 Ed5 Synth/Blends 40 COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ... MIN ... SEC DETERGENT 2 TIME ... MIN ... SEC DETERGENT 3 TIME ... MIN ... SEC DETERGENT 4 TIME ... MIN ... SEC DETERGENT 5 TIME ...
  • Page 134 IEC 60456 Ed5 Synth/Blends 40 26:40 NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ... UNITS HYSTERESES ... UNITS TEMPERATURE ... °C WASH TIME ... MIN ... SEC COLD WATER Y/N HOT WATER Y/N COLD HARD WATER Y/N COMP 1 (LEVEL CONTROLLED) Y/N...
  • Page 135 IEC 60456 Ed5 Synth/Blends 40 COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ... MIN ... SEC DETERGENT 2 TIME ... MIN ... SEC DETERGENT 3 TIME ... MIN ... SEC DETERGENT 4 TIME ... MIN ... SEC DETERGENT 5 TIME ...
  • Page 136 IEC 60456 Ed5 Synth/Blends 40 26:42 DRAIN 4 PAUSE WITH BUZZER Y/N NORMAL ACTION Y/N GENTLE ACTION Y/N TIME ... MIN ... SEC EXTRACT SPINNING ... MIN ... SEC MAIN DATA BUZZER ON WHEN PROGRAM FINISHED Y/N GENTLE ACTION ON TIME … SEC GENTLE ACTION OFF TIME …...
  • Page 137 IEC 60456 Ed5 Cotton 30 COTTON 30 MAINWASH 1 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ...
  • Page 138 26:44 COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ... MIN ... SEC DETERGENT 2 TIME ... MIN ... SEC DETERGENT 3 TIME ... MIN ... SEC DETERGENT 4 TIME ... MIN ... SEC DETERGENT 5 TIME ...
  • Page 139 IEC 60456 Ed5 Cotton 30 TEMPERATURE ... °C WASH TIME ... MIN ... SEC COLD WATER Y/N HOT WATER Y/N COLD HARD WATER Y/N COMP 1 (LEVEL CONTROLLED) Y/N COMP 2 (LEVEL CONTROLLED) Y/N COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ...
  • Page 140 26:46 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ... UNITS HYSTERESES ... UNITS TEMPERATURE ... °C WASH TIME ...
  • Page 141 IEC 60456 Ed5 Cotton 30 COLD HARD WATER Y/N COMP 1 (LEVEL CONTROLLED) Y/N COMP 2 (LEVEL CONTROLLED) Y/N COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ... MIN ... SEC DETERGENT 2 TIME ... MIN ... SEC DETERGENT 3 TIME ...
  • Page 142 26:48 PAUSE WITH BUZZER Y/N NORMAL ACTION Y/N GENTLE ACTION Y/N TIME ... MIN ... SEC RINSE 3 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ...
  • Page 143 IEC 60456 Ed5 Cotton 20 COTTON 20 MAINWASH 1 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ...
  • Page 144 26:50 COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ... MIN ... SEC DETERGENT 2 TIME ... MIN ... SEC DETERGENT 3 TIME ... MIN ... SEC DETERGENT 4 TIME ... MIN ... SEC DETERGENT 5 TIME ...
  • Page 145 IEC 60456 Ed5 Cotton 20 HYSTERESES ... UNITS TEMPERATURE ... °C WASH TIME ... MIN ... SEC COLD WATER Y/N HOT WATER Y/N COLD HARD WATER Y/N COMP 1 (LEVEL CONTROLLED) Y/N COMP 2 (LEVEL CONTROLLED) Y/N COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ...
  • Page 146 26:52 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ... UNITS HYSTERESES ... UNITS TEMPERATURE ... °C WASH TIME ...
  • Page 147 IEC 60456 Ed5 Cotton 20 COLD HARD WATER Y/N COMP 1 (LEVEL CONTROLLED) Y/N COMP 2 (LEVEL CONTROLLED) Y/N COMP 3 (LEVEL CONTROLLED) Y/N COMP 2 HOT (LEVEL CONTROLLED) Y/N SOAP DISPENSER DETERGENT 1 TIME ... MIN ... SEC DETERGENT 2 TIME ... MIN ... SEC DETERGENT 3 TIME ...
  • Page 148 26:54 DRAIN 3 PAUSE WITH BUZZER Y/N NORMAL ACTION Y/N GENTLE ACTION Y/N TIME ... MIN ... SEC RINSE 3 PAUSE WITH BUZZER Y/N NORMAL ACTION DURING FILLING Y/N GENTLE ACTION DURING FILLING Y/N NORMAL ACTION DURING HEATING Y/N GENTLE ACTION DURING HEATING Y/N NORMAL ACTION DURING WASH Y/N GENTLE ACTION DURING WASH Y/N LEVEL ...
  • Page 149 IEC 60456 Ed5 Cotton 20 MAIN DATA BUZZER ON WHEN PROGRAM FINISHED Y/N GENTLE ACTION ON TIME … SEC GENTLE ACTION OFF TIME … SEC NORMAL ACTION ON TIME … SEC NORMAL ACTION OFF TIME … SEC 26:55...
  • Page 151 Installation of flow meter control FOM 71 LAB 438 9041-07/04 May only be carried out by authorized personnel.
  • Page 153 Flow meter control This flow meter kit is specially designed for use together with the reference machine FOM 71 LAB and complies with the new EN 60456/prA1. The kit contains all necessary tubes and connectors for installation to a water hose. If installation to fixed tubes is preferred be sure that a straight tube of 150 mm before and 75 mm behind the flow meter is mounted in order to get...
  • Page 154 Change of EPROM • Two memories are included in the kit, one with English display text and one with German display text. In some cases the existing memory must be changed (See section Start up with flow controlled programs.) • In case a memory shift is needed dismount the FOM control board and change the EPROM to attached.
  • Page 155 The K-factor depends among other things of available water pressure. The figure shows the dependency as measured in the Electrolux- Wascator laboratory. The two programmable volumes A1 and A2 shall be programmed according to the water volume indicated in EN 60 456. Note that carry over can depend on textile quality and always make a check before any new test series.
  • Page 156 Start up with flow controlled programs Be sure that the service switch mounted on top of the electronic board is in position 1. See picture in chapter "Service switch" in Operating and Installation Manual FOM 71 LAB. The switch in that position means that all programming questions will be presented on the display during programming.
  • Page 157 Failures The water supply stops at about 8 litres. • Configuration wrong. Go through all configuration steps and correct. Too much water (Approx. 30 - 40 litre). Flow control unit sends Alarm. • No signal from sensor to flow control unit. •...
  • Page 158 Flow meter control...
  • Page 159 Flow meter control Set and trim the K-factor value with buttons 1 and 2 according to local conditions depending on water pressure, tube size etc. See also fig 6 at page 3. Suitable start value: 100.0.
  • Page 160 Flow meter control...
  • Page 161 Flow meter control...
  • Page 162 Flow meter control...
  • Page 163 Flow meter control...

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