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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions and maintained properly, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to Instruction
Wear eye
Manual
protection
1. SAFETY
1.1
GENERAL SAFETY
p WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.
3 Only fully trained and qualified persons should use this equipment. Familiarise yourself with the application and limitations, as well as the
specific potential hazards, of the repair kit.
p WARNING! No part of this unit or any accessory relating to the repair kit is designed for lifting loads. It is intended only as a
pushing device and must be used as such, with care.
p WARNING! Disconnect the repair kit from the hydraulic pump before servicing or performing any maintenance on the unit.
3 Maintain repair kit in good order. Replace/repair with genuine parts only. Unauthorised parts may be dangerous and will invalidate the
warranty.
3 Use qualified person to lubricate and maintain the hydraulic pump. DO NOT use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil
only.
3 Keep the repair kit clean for best and safest performance.
p WARNING! Ensure you know how much load you are pushing. Never exceed the maximum pushing capacity.
3 Use only with the supplied Sealey hydraulic pump and accessories. Other equipment may damage unit and will invalidate your warranty.
3 The kit accessories may be used with other popular makes of kit.
3 Ensure there is positive engagement of repair kit accessories with the vehicle body before pushing.
3 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3 If working on an off centre load, pump with care. If you feel undue resistance, stop and re-adjust the set-up.
p WARNING! Keep your hands, body and clothing away from the repair kit and accessories when in use. Take any necessary precautions to
protect your personal safety and that of others whilst using the repair kit.
3 Ensure the hydraulic hose is not bent or kinked.
3 Keep non-essential persons away from the operating area. Be aware of the locations of other persons assisting you.
3 When releasing tension from the load be sure to undo the hydraulic valve VERY slowly.
7 DO NOT operate the repair kit if any parts are damaged or missing as this may cause failure and/or personal injury.
p WARNING! DO NOT use repair kit as a lifting device of any type. DO NOT use for any purpose other than for which it is designed.
7 DO NOT over extend the ram as the plunger may be forced out of the cylinder.
7 DO NOT heat accessories as this may weaken them.
7 DO NOT modify accessories for use with this kit.
3 When not in use, place dust cap on end of hydraulic hose and store the kit, in the case, in a safe, dry, childproof location.
2. INTRODUCTION
Heavy gauge snap-together pipework and cast snap-together attachments compatible with most leading makes of snap-together equipment.
Supplied with 10tonne hand-pump, hose, hydraulic ram and storage/carry-case.
3. CONTENTS
© Jack Sealey Limited
INSTRUCTIONS FOR:
HYDRAULIC BODY REPAIR KIT 10TONNE SNAP
TYPE
RE97/10.V3
MODEL No:
Wear protective
Keep people
gloves
away
Original Language Version
Warning! Crushing
of Hands
Item
Part No
Description
1
RE97.10V3-01
Pump assembly
2
RE97.10V3-02
Ram assembly
3
RE97.10V3-03
Hose
4
RE97.10V3A01
Extension Tube 20"
5
RE97.10V3A02
Extension Tube 14"
6
RE97.10V3A03
Extension Tube 10½"
7
RE97.10V3A04
Extension Tube 4"
8
RE97.10V3A05
Male connector
9
RE97.10V3A06
Serrated saddle
10
RE97.10V3A07
Wedge head
11
RE97.10V3A08
Flat base
12
RE97.10V3A09
90° Combination head
13
RE97.10V3A10
Rubber head
14
RE97.10V3A11
Ram toe
15
RE97.10V3A12
Plunger toe
16
RE97.10V3A13
Hydraulic spreader
RE97/10.V3
Issue: 2 (L) - 11/01/17
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Summary of Contents for Sealey RE97/10.V3
- Page 1 3 Maintain repair kit in good order. Replace/repair with genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty. 3 Use qualified person to lubricate and maintain the hydraulic pump. DO NOT use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil only.
- Page 2 Hold pump in an upright position. Ensure the hydraulic ram is fully retracted. Remove the oil reservoir plug (opposite valve) and top up using Sealey hydraulic jack oil (Sealey Part Nos HJO500MLS/HJO5LS). DO NOT use brake fluid. After filling, purge the system in order to eliminate any air. Open the release valve (Fig.1.) and pump the handle several times (suggested 20 times).
- Page 3 IMPORTANT: No liability is accepted for incorrect use of this product. WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim. Sole UK Distributor, Sealey Group, www.sealey.co.uk 01284 757500 Kempson Way, Suffolk Business Park, Bury St.