Page 1 Staple Finisher-W1 PRO Booklet Finisher-W1 PRO SERVICE MANUAL Canon April 3, 2022 Rev. 9 CANON Staple Finisher-W1 PRO/Booklet Finisher-W1 PRO Rev. 9 PRINTED IN U.S.A. COPYRIGHT © 2022 CANON INC.
Page 2 When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
Page 3 Introduction Symbols Explanation Symbols Explanation Check. Remove the claw. Check visually. Insert the claw. Check a sound. Push the part. Disconnect the connector. Connect the power cable. Connect the connector. Disconnect the power cable. Remove the cable/wire from the Turn on the power. cable guide or wire saddle.
Page 4: Table Of Contents
Contents Contents Safety Precautions....................1 Points to Note Before Servicing......................2 Points to Note at Cleaning........................2 Notes on Assembly/Disassembly......................2 1. Product Overview.....................3 Product Specifications.........................4 Finisher..............................4 Saddle Stitcher ............................ 6 Staple Position............................6 Names of Parts............................8 External View............................8 Cross Section............................9 Optional Configuration ........................10 2.
Page 5 Contents User Maintenance Item (saddle)......................63 4. Parts Replacement and Cleaning..............64 List of Parts............................65 List of External/Internal Covers......................65 List of Main Unit..........................67 List of consumable parts locations......................72 Sensors..............................74 Motors..............................77 Solenoids............................79 PCBs..............................81 Switchs...............................83 Fans..............................84 Removing from the connection equipment..................85 Removing from the Host Machine......................85 External/Internal Covers........................86 Removing the Rear Cover........................86...
Page 6 Contents Removing the Side Registration Shift Unit...................112 Removing the Side Registration Shift Motor..................114 Removing the Shift Motor........................116 Intermediate Process Tray Assembly....................117 Removing the Stack Delivery Roller Upper Static Eliminator..............117 Removing the Neat Paddle (Upper)....................117 Removing the Neat Paddle (Lower)....................118 Removing the Neat Stack Unit (Upper)....................
Page 7 Contents Outline..............................173 Height Adjustment..........................174 Side Registration/Skew Adjustment....................177 Adjusting Sensor Light Intensity......................182 Adjustment at Time of Parts Replacement..................185 Outline..............................185 Adjusting Sensor Light Intensity......................186 Adjusting Position of Tray A, B......................188 Adjusting the Alignment Position of the Upper Neat Alignment Plate............. 189 Adjusting the Alignment Position of the Lower Neat Alignment Plate.............
Page 8 Contents Setting of Pressless Mode......................... 284 Adjusting Delivery Angle........................285 Setting of Tray Speed........................289 Changing Lower Delivery Mode......................290 Adjusting Hole Positions in Feeding Direction..................292 Upper/Lower Neat Paddle position adjustment..................294 Punch skew tolerance adjustment mode..................... 298 Process Tray alignment operation adjustment mode with A4, A4R, LTR, LTRR size paper.....300 Side registration position fine adjustment mode (shift amount change)..........301 Adjustment of the Paper Stack Interval When Connecting the Third-party Option........304 6.
Page 9 Contents APPENDICES....................356 Service Tools...........................357 Service Tools............................ 357 Solvents and Oils..........................357 General Circuit Diagram........................358 General Circuit Diagram (Finisher 1/7)....................358 General Circuit Diagram (Finisher 2/7)....................359 General Circuit Diagram (Finisher 3/7)....................360 General Circuit Diagram (Finisher 4/7)....................361 General Circuit Diagram (Finisher 5/7)....................362 General Circuit Diagram (Finisher 6/7)....................
Page 10: Safety Precautions
Safety Precautions Points to Note Before Servicing.... 2 Points to Note at Cleaning....2 Notes on Assembly/Disassembly..2...
Page 11: Points To Note Before Servicing
Safety Precautions Points to Note Before Servicing • At servicing, be sure to turn off the power source according to the specified steps and disconnect the power plug. • Be careful not to be injured by burrs of edges, sharp corners or protrusions. CAUTION: Hazardous area such as corners, edges, springs and other sharp sections may be remaining on products.
Page 12: Product Overview
Product Overview Product Specifications......4 Names of Parts........8 Optional Configuration ....... 10...
Page 13: Product Specifications
1. Product Overview Product Specifications Finisher Item Specifications Remarks Paper Size/ Size A3, B4, A4, A4R, B5, B5R, A5, A5R, A6R, 13×19, 12×18, Different depending on the Weight/Type 12 5/8×17 11/16, 11×17, LGL, LTR, LTRR, EXEC, host machine. STMTR, SRA3, Postcard, reply postcard, 4 on 1 Postcard, Custom size (100 x 148 mm to 330.2 x 487.7 mm) , long sheet (210.0 x 487.8 to 330.2 x 1300.0 mm *1) *1: If the Long Sheet Tray-C1 is attached, the length is to...
Page 14 1. Product Overview Item Specifications Remarks Tray capacity Tray B No Collating/Collate/ • If the High Volume Stack Mode is set to“OFF” (Stacking ca- Group/Offset mode A4, B5, LTR, EXEC : 2000 sheets (or 285 mm in pacity for 80 length) paper) A3, B4, A4R, B5R, 13×19, 12×...
Page 15: Saddle Stitcher
1. Product Overview Item Specifications Remarks Power Source 120 - 240 V AC, 50/60 Hz, 8 A Maximum power consumption 500W or less Dimensions (W x L x H) 800 mm (1060 mm*) (width) x 792 mm (depth) x 1239 mm (height) (*)When the Binding Auxiliary Tray is fully opened Weight...
Page 16 1. Product Overview [Saddle Stitcher] Stample position Folding position L1±2.0mm L2±2.0mm Stack front edge Paper Size 13 x 19 105 mm 225 mm 241.5 mm SRA3 100 mm 220 mm 225 mm 12 x 18 92.4 mm 212.4 mm 228.6 mm 88.5 mm 208.5 mm 210 mm...
Page 17: Names Of Parts
1. Product Overview Names of Parts External View Tray B Saddle delivery belt Tray A Upper cover Top delivery outlet Inlet transport unit Bottom delivery outlet Front cover...
Page 18: Cross Section
1. Product Overview Cross Section [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] [32] [21] [31] [22] [23] [24] [30] [29] [28] [27] [26] [25] Feed belt [17] Assist roller 1 Sheaf eject roller [18] Inlet delivery roller Swing guide [19] Saddle inlet delivery roller...
Page 19: Optional Configuration
1. Product Overview Optional Configuration This equipment can incorporate the following option. 1. Puncher Unit 2. Long Sheet Tray 3. Finisher Long Sheet Catch Tray *1 *1: The connection is different depending on the host machine.
Page 20: Technical Explanation
Technical Explanation Basic Construction......12 Controls..........14 Detecting Jams........54 Upgrading..........57...
Page 21: Basic Construction
2. Technical Explanation Basic Construction Basic Construction The machine consists of the following 5 blocks: electrical control block, stacking block, transport block, intermediary tray, and saddle stitcher block. Electrical Control Unit ■ Overview The electrical control block governs all the control mechanisms of the machine, i.e., stacking block, transport block, intermediary tray block, and saddle stitcher block.
Page 22 2. Technical Explanation Finisher controller PCB Saddle stitcher controller PCB ASIC1 Punch unit (accessory) ASIC2 Motor, Solenoid Switch, EEPROM To host machine Sensor The machine uses the following ICs, each possessing specific functions. Description Controls the communications with the host machine; controls ASIC1/ASIC2. ASIC1 Controls the communications with accessories;...
Page 23: Controls
2. Technical Explanation Controls Controls Item Reference Stacking Unit Overview “Overview” on page 14 Tray Ascent/Descent Control “Tray Ascent/Descent Control” on page 15 Tray Paper Surface Detection “Tray Paper Surface Detection” on page 16 Feeding Unit Overview “Overview” on page 17 Basic Sequence of Operations “Basic Sequence of Operations”...
Page 24 2. Technical Explanation Finisher controller PCB [10] [11] UN15 Tray A UN16 PS32 UN17 PS34 UN18 Tray B PS33 PS35 Tray B paper detection signal Tray A lift motor drive single Tray B paper surface detection light- emitting signal Tray A lift motor rotation detection signal Tray B paper surface detection light- receiving signal [10] Tray B lift motor drive signal...
Page 25 2. Technical Explanation Finisher controller PCB Tray A PS34 Tray B PS35 Tray A lift motor drive signal Tray B lift motor drive signal Tray A lift motor rotation detection signal Tray B lift motor rotation detection signal Tray A lift motor PS34 Tray A lift motor rotation sensor Tray B lift motor...
Page 26: Feeding Unit
2. Technical Explanation UN15 UN16 UN16 UN17 UN16 UN18 Paper Non-sort delivery roller Tray A Stack delivery roller Tray B Tray descent movement (sample) UN15 : Tray A paper surface sensor (light-emitting) UN17 : Tray B paper surface sensor (light-emitting) UN16 : Tray A paper surface sensor (light-receiving) UN18...
Page 27 2. Technical Explanation Finisher Controller PCB [8] [9] [10] [11] [12] [13] [14] [15] SL11 SL10 From inserter To tray A Shift Unit Horizontal Registration Detection Unit To tray B From host machine To saddle stitcher block Process feed motor driver signal Buffer front transport motor drive signal Saddle path switch solenoid drive signal [10]...
Page 28 2. Technical Explanation Finisher controller PCB From inserter To tray A UN13 UN14 UN22 To tray B From host machine To saddle stitcher unit Lower delivery sensor signal Buffer path 1 sensor signal Lower path sensor signal Shift unit trailing edge sensor detection signal Upper delivery sensor signal Inlet sensor signal Buffer path 2 sensor signal...
Page 29 2. Technical Explanation The particulars of individual operations are as follows. From inserter To stacking block From host machine To stacking block To saddle stitcher block ■ Horizontal Registration Detection 1. About 150 msec after the lead edge of paper has moved past the inlet sensor (PS3), the finisher controller PCB causes the horizontal registration detection unit shift motor (M6) to rotate clockwise so that the horizontal registration detection unit HP sensor (PS7) moves to its standby position (paper edge) from home position.
Page 30 2. Technical Explanation 2. The finisher controller PCB causes M6 to rotate clockwise so that PS7 moves to horizontal registration detection position (11 mm toward the inside from standby position), during which PS7 detects the edge of paper to be moved. The finisher controller PCB uses the results of the detection to compute the horizontal registration value.
Page 31 2. Technical Explanation 3. The finisher controller PCB computes the side registration correction value from the side registration detection results. Then, once the trailing edge of the paper clears the inlet feed roller (*1), and based on the computed side registration correction value, the side registration shift motor (M7) will rotate either forwards or in reverse.
Page 32 2. Technical Explanation 4. Upon job offset selection, the shift roller unit is moved either forwards or in reverse, the same as for side registration shift. (Ref.) This causes the stacking position for each sheaf to change when the paper is output to the delivery tray. NOTE: At this time, the degree of shift is decided after taking the side registration correction value into account.
Page 33 2. Technical Explanation Buffer motor UN13 Buffer path 1 sensor PCB Buffer path switching solenoid UN14 Buffer path 2 sensor PCB The buffer operation takes place as follows when 3 sheets of paper are moved UN13 UN13 UN14 UN14 UN13 UN13 UN14 UN14...
Page 34 2. Technical Explanation ■ Switching Over the Paper Path 1. The finisher controller PCB turns off or on the2 flappers (upper delivery flapper, lower delivery flapper) to switch over the destination of paper. From the host machine Lower delivery flapper Paper To tray B To tray A...
Page 35 2. Technical Explanation ■ Assist Roller Engage Operation When feeding paper whose feed length is 148 mm or smaller (A4R_Half Fold, Post card, LTRR_Half Fold), feedability is improved by turning ON the Assist Motor Disengagement Solenoids 1 and 2 and 3 and making the Assist Rollers 1 and 2 and 3 engaged. Buffer Motor Assist Roller3 Buffer Front...
Page 36: Intermediate Process Tray Assembly
2. Technical Explanation Intermediate Process Tray Assembly ■ Overview The intermediary tray block serves to shift or staple a stack of sheets in response to the instructions from the finisher controller PCB, and then sends the result to the stacking block. The paper path is fitted with 2 sensors for detection of a jam. Finisher controller PCB [10] [11]...
Page 37 2. Technical Explanation Finisher controller PCB PS17 Lower delivery sensor detection signal Lower delivery sensor Handling tray sensor detection signal PS17 Process tray paper ■ Basic Sequence of Operations The intermediary tray block uses the following 4 sequences of operations: 1.
Page 38 2. Technical Explanation ■ Stacking Operation 1. When the sheet coming from the transport block reaches the front of the lower path sensor PCB (UN22) (after the specified time elapses from the leading edge of paper is detected by the buffer path sensor 2 (UN14)), the paper trailing edge drop motor (M16) starts driving and it lifts the trailing edge drop plate.
Page 39 2. Technical Explanation 2. The transport belt feeds the paper to the stack delivery roller and the stack delivery roller discharges the paper to the outside of the machine. At the same time, the machine's stack delivery auxiliary mechanism causes the stack delivery tray to move outside the machine to support the paper.
Page 40 2. Technical Explanation CAUTION: Stack Delivery Auxiliary Function This machine is equipped with the stack delivery auxiliary mechanism as a means of preventing misalignment of extra- length paper. Misalignment occurs when the trail edge of paper hangs down on its own weight at the stack delivery operation. The paper is then pulled back in the direction of the arrow, causing its lead edge to move away from the stopper.
Page 41 2. Technical Explanation 3. Stack delivery roller rotates in the direction of the arrow and the paper is pushed to the operation stopper. At this time, belt change lever shifts in the direction of the arrow to avoid the contact with the paper. Also the position of the operation stopper is adjusted to front/rear depending on the paper size.
Page 42 2. Technical Explanation 4. When the trailing edge of the paper reaches the operation stopper, the stack delivery roller(*1) and the paddle(*2) stop rotating and the swing guide(*1) is lifted. *1 : At the first stack operation only *2 : At the second stack operation or later Paper Operation stopper Stack delivery roller...
Page 43 2. Technical Explanation ■ Shift Operation 1. When the stack operation is complete, the alignment plate operates as a shift function. This moves the paper stack to the front or rear. This function is for the operation of tray B only. Tray A executes the alignment operation inside the feed assembly.
Page 44 2. Technical Explanation ■ Stapling Operation 1. At the end of alignment operation, the machine moves down the swing guide and performs stapling. At this time, if the process stopper position is overlapping that staple position, the process stopper is moved away. Swing guide Stapler Stapled stack of sheets...
Page 45 2. Technical Explanation 2. As needed, the staple unit is moved to empty itself of the waste staples in the waste staple case. CAUTION: The waste staple in the waste staple case is detected by the sensor. When the waste staple in the case reaches the specified amount (after approx.
Page 46 2. Technical Explanation Swing guide Cam contact block Angle switch cam Stack delivery upper roller Process tray unit Stack delivery lower roller When the delivery angle adjustment motor (M28) starts driving, the cam on the shaft rotates and the swing guide is pushed, and then the stack delivery upper roller moves to the downstream together with the swing guide.
Page 47 2. Technical Explanation The Front and Rear Alignment Plates (arms) are moved by the drive of the Front and Rear Alignment Motors, respectively. ● Upper Return Roller Operation This is a mechanism that aligns the feed direction of paper on the Tray A. The Return Roller is lifted and lowered by the drive of the Upper Neat Return Roller Lifting Motor.
Page 48: Saddle Stitcher Unit
2. Technical Explanation The Front and Rear Alignment Plates (arms) are moved by the drive of the Front and Rear Alignment Motors, respectively. ● Lower Return Roller Operation This is a mechanism that aligns the feed direction of paper on the Tray B. The Return Roller is lifted and lowered by the drive of the Upper Neat Return Roller Lifting Motor.
Page 49 2. Technical Explanation CL101 M107 M104 SL104 M112 SL103 M108 M115 M106 M109 M114 M113 M101 M111 M110 M105 M103 SL105 M102 M101 Saddle Transport Motor M111 Saddle Trailing Edge Moving Motor M102 Saddle Alignment Guide Motor M112 Saddle Alignment Roller Motor M103 Saddle Lead Edge Stopper Motor M113...
Page 50 2. Technical Explanation ■ Basic Sequence of Operations The saddle stitcher block uses the following sequence of operations: 1. Transport [1] Moves the paper from the transport block to the vertical path assembly. 2. Alignment [2] Aligns the edges of sheets of paper coming to the transport block. 3.
Page 51 2. Technical Explanation ■ Paper Feed Operation 1. The saddle leading edge stopper and saddle trailing edge stay move into position based on the paper size. Also, the saddle roller guide rises. (In case of thin paper (under 52g/m2), roller guide movement control is performed.) Saddle trailing edge stay Saddle roller guide Saddle leading edge stopper...
Page 52 2. Technical Explanation 3. Once the saddle inlet sensor (PS101) detects the paper, the saddle alignment roller rotates and drives the saddle pull roller disengage motor and the saddle alignment roller disengage solenoid so that the paper is transported by the pull roller and alignment roller till it reaches the process stopper.
Page 53 2. Technical Explanation Gear Slide rack Shutter shift block Shutter shift mount Roller guide Saddle process tray Clearance [A] between the roller guide and the saddle process tray changes in accordance with the position of shutter shift block (hereinafter called as shift block). The roller guide motor (M104) lifts the shift block.
Page 54 2. Technical Explanation ■ Alignment Operation 1. The machine opens the trailing edge retainer and disengages the alignment roller and lead-in roller. It then narrower the alignment guide in accordance with the paper size to align the paper stack. Pull roller Tapping plate Alignment roller Trailing edge stay...
Page 55 2. Technical Explanation 3. The machine disengages the alignment roller and the trailing edge retainer holds the trailing edge of paper. Pull roller Tapping plate Alignment roller Trailing edge stay Alignment guide Paper Leading edge stopper 4. There is one sticker unit at the front and the rear of the machine respectively. When the alignment operation is complete and the trailing edge retainer is released, the stitcher unit starts the stitching operation on the paper.
Page 56 2. Technical Explanation ■ Stitcher Operation 1. There is one sticker unit at the front and the rear of the machine respectively. When the alignment operation is complete and the trailing edge retainer is released, the stitcher unit starts the stitching operation on the paper. Stitcher unit Staples Paper...
Page 57 2. Technical Explanation ■ Paper Folding/Delivery Operations 1. The saddle roller guide [1] is lowered and then the leading edge gripper solenoid (SL105) comes ON and the paper [3] is gripped by the gripper [2]. Saddle roller guide Paper Gripper...
Page 58 2. Technical Explanation 2. With the sheaf [2] held in place by the gripper [1] the paper positioning plate [3] lowers, moving the sheaf in the direction of the arrow. Thus, the stitching position [4] and the folding position [5] are aligned. Gripper Stitching position Paper sheaf...
Page 59 2. Technical Explanation 3. After the paper folding roller begins to rotate in the direction of the arrow, the paper guide plate moves in the direction of the arrow. This starts the paper folding operation. Then, the paper stay plate is returned to its original position and stops. Paper sheaf Paper fold roller Paper guide plate...
Page 60 2. Technical Explanation 4. The sheaf transport roller [2] and pre-press roller [3] begin to rotate forwards, transporting the paper sheaf [1] to the press unit [4]. When the trailing edge of paper passed the saddle folder roller [5], this machine drives the cam by the saddle folding roller disengagement clutch (CL101), and disengages the saddle folder roller.
Page 61 2. Technical Explanation 5. When the sheaf [2] reaches the Press Unit [4], the Sheaf Transport Roller [1] and Pre-press Roller [3] stop rotating. The Saddle clamp [5] descends to press the paper. Then, the Press Unit [4] moves in the direction of the arrow. At this time, the Press Pressure Rollers and the Side Press Roller within the Press Unit [4] begin to rotate and apply pressure onto the sheaf from three directions.
Page 62 2. Technical Explanation 6. After the Press Unit [3] has moved in the direction of the arrow (to the home position), the Saddle clamp [4] ascends, and the Pre-press Roller [2] begins to rotate once more. This action delivers the sheaf [1] to the Saddle Delivery Belt. Paper sheaf Press unit Pre-press roller...
Page 63: Detecting Jams
2. Technical Explanation Detecting Jams Jam inspection in Finisher To detect whether there is paper or not, or whether the paper can properly be fed or not, the followings are the detection sensor for paper. • Inlet Sensor (PS3) • Shift Unit Trailing Edge Sensor (PS4) •...
Page 64: Stitcher Area Jam Detection
2. Technical Explanation Jam type Sensor Jam description Buffer Path 2 Sensor Stationary UN14 The paper doesn't come out from Buffer Path 2 Sensor (UN14) within the specified time (distance) after Shift Unit Sensor (PS4) detects the paper and do the feeding. Upper Delivery Sensor Delay Upper Delivery Sensor (PS5) doesn't detect the paper within the specified time (dis- tance) after Buffer Path Sensor (UN14) detects the paper and do the feeding.
Page 65 2. Technical Explanation PS101 PS109 PS108 PS103 Whether jam is occurred or not, determined by whether there is paper or not in the sensor area by the time of timing check that memorized in advance by Finisher Controller PCB. When Finisher Controller PCB detected jam, it will break feeding/delivery movement. And at the same time inform the connection machines about the jam occurrence.
Page 66: Upgrading
2. Technical Explanation Upgrading Upgrading When upgrading the firmware of the finisher controller PCB, upgrade from the host machine. (Refer to the service manual for the host machine as to the detail.)
Page 67: Periodical Service
Periodical Service Periodically Replaced Parts....59 Durables..........60 Periodical Servicing......61 User Maintenance....... 63...
Page 68: Periodically Replaced Parts
3. Periodical Service Periodically Replaced Parts Periodically Replaced Parts (Finisher) The finisher does not have a part that requires periodical replacement. Periodically Replaced Parts (Saddle) The saddle finisher does not have a part that requires periodical replacement.
Page 69: Durables
3. Periodical Service Durables Durables (Finisher) Some parts of the machine may require replacement once or more over the period of product warranty because of deterioration or damage. Replace them as necessary. Parts name Parts num- Piec Expected Counter Reference life Stapler FM2-6541-03...
Page 70: Periodical Servicing
3. Periodical Service Periodical Servicing Periodical Servicing (Finisher) Parts Description Interval Remarks Reference name Sensors Cleaning of sensors Minimum maintenance interval of the host ma- Clean with a blower brush. See below (PS17/UN15/UN16/ chine UN17/UN18) Belt Cleaning of feed belt/ Minimum maintenance interval of the host ma- Clean with alcohol and belt roller (φ35)
Page 71: Periodical Servicing (Saddle)
3. Periodical Service 1. Clean the sensors with a blower brush from 8 holes [1] of the cover. NOTE: If the hole of the cover is covered, put the screwdriver [2] into the hole [1] on the lower surface of the tray and slide it toward [A] direction to release, and then move down tray A/B in [B] direction.
Page 72: User Maintenance
3. Periodical Service User Maintenance User Maintenance Items (finisher) Item Timing Staple cartridge (replacement) When prompted (in host machine control panel) Waste staple (disposal) When prompted (in host machine control panel) User Maintenance Item (saddle) Item Timing Staple cartridge (replacement) When prompted (in host machine control panel)
Page 73: Parts Replacement And Cleaning
Parts Replacement and Cleaning List of Parts......... 65 Removing from the connection equipment........85 External/Internal Covers......86 Electric Control Assembly....89 Stacking Assembly......94 Feed Assembly......... 104 Intermediate Process Tray Assembly ............117 Saddle Stitcher Assembly....146...
Page 74: List Of Parts
4. Parts Replacement and Cleaning List of Parts List of External/Internal Covers ■ Plain model Name Reference Front Cover Rear Upper Cover (Right) “Removing the Rear Upper Cover (Right)” on page 87 Rear Upper Cover (Left) “Removing the Rear Upper Cover (Left)” on page 87 Rear Cover “Removing the Rear Cover”...
Page 75 4. Parts Replacement and Cleaning ■ Model with Saddle Unit [10] Name Remarks Reference Front Cover Rear Upper Cover (Right) “Removing the Rear Upper Cover (Right)” on page 87 Rear Upper Cover (Left) “Removing the Rear Upper Cover (Left)” on page 87 Rear Cover “Removing the Rear Cover”...
Page 76: List Of Main Unit
4. Parts Replacement and Cleaning List of Main Unit ■ Stacking Assembly ● Plain model Name Remarks Reference Adjustment during parts replacement Tray A Unit “Removing the Tray A Unit” on page “Adjusting Position of Tray A, B” on page 236 Tray B Unit “Removing the Tray B Unit”...
Page 77 4. Parts Replacement and Cleaning ● Model with Saddle Unit Name Remarks Reference Adjustment during parts replacement Tray A Unit “Removing the Tray A Unit” on page “Adjusting Position of Tray A, B” on page 236 Tray B Unit “Removing the Tray B Unit” on page “Adjusting Position of Tray A, B”...
Page 78 4. Parts Replacement and Cleaning ■ Feed Assembly Name Reference Upper Feed Unit “Removing the Upper Feed Unit” on page 104 Side Registration Sensor Unit “Removing the Side Registration Sensor Unit” on page 110 Side Registration Shift Unit “Removing the Side Registration Shift Unit” on page 112 Puncher Unit “Removing the Puncher Unit”...
Page 79 4. Parts Replacement and Cleaning ■ Intermediate Process Tray Assembly Name Remarks Adjustment during paets replacment Neat Stack Unit (Upper) “Removing the Neat Stack Unit (Upper)” on “Adjusting the Alignment Position of the Up- page 119 per Neat Alignment Plate” on page 189 Neat Stack Unit (Lower) “Removing the Neat Stack Unit (Lower)”...
Page 80 4. Parts Replacement and Cleaning ■ Saddle Stitcher Assembly [10] Name Reference Adjustment during parts replacement Saddle Unit “Removing the Saddle Unit” on page 158 Saddle Stapler “Adjusting Alignment for Saddle Stapling” “Removing the Saddle Stapler” on page 147 on page 230 Thrust Unit “Removing the Thrust Unit”...
Page 81: List Of Consumable Parts Locations
4. Parts Replacement and Cleaning List of consumable parts locations ■ Finisher Assembly Name Main unit Reference Stapler Stapler Unit “Removing the Stapler” on page 122 Feed Belt Swing Guide Unit “Removing the Feed Belt” on page 129 Belt Roller* Swing Guide Unit “Removing the Belt Roller”...
Page 82 4. Parts Replacement and Cleaning ■ Saddle Stitcher Assembly Name Main unit Reference Saddle Alignment Roller Alignment Roller Unit “Removing the Saddle Alignment Motor” on page 171 Saddle Disengagement Roller Saddle Stapler “Removing the Disengagement Roller” on page 149 Saddle Inlet Static Eliminator* Saddle Unit “Removing the Saddle Inlet Static Eliminator”...
Page 83: Sensors
4. Parts Replacement and Cleaning Sensors ■ Saddle Unit PS125 PS123 PS118 PS101 PS121 PS122 PS110 PS119 PS109 PS108 PS115 PS103 PS124 PS107 PS116 PS105 PS106 PS113 PS114 PS112 PS117 PS111 Notation Name Main unit PS101 Saddle Inlet Sensor Saddle Unit PS103 Saddle Vertical Path Sensor Saddle Unit...
Page 84 4. Parts Replacement and Cleaning ■ Finisher Unit PS203 PS204 PS32 PS34 PS209 PS50 PS202 PS47 PS49 PS46 PS33 PS35 PS53 PS48 PS52 PS51 PS24 PS26 PS201 PS25 PS43 PS29 PS31 PS30 PS206 PS28 PS207 PS27 PS44 PS21 PS42 PS208 PS45 PS12 PS205...
Page 85 4. Parts Replacement and Cleaning Notation Name PS26 Upper guide HP sensor PS27 Staple HP sensor PS28 Staple position sensor 1 PS29 Staple position sensor 2 PS30 Staple position sensor 3 PS31 Staple position sensor 4 PS32 Tray A paper sensor PS33 Tray B paper sensor PS34...
Page 86: Motors
4. Parts Replacement and Cleaning Motors ■ Saddle Unit M109 M115 M113 M101 M111 M114 M110 M103 M102 M108 M104 M112 M106 M105 M107 Notation Name M101 Saddle Feed Motor M102 Saddle Alignment Guide Motor M103 Saddle Lead Edge Stopper Motor M104 Saddle Roller Guide Motor M105...
Page 87 4. Parts Replacement and Cleaning ■ Finisher Unit M204 M203 M209 M202 M201 M206 M207 M208 M205 Notation Name Reference Inlet Feed Motor “Removing the Inlet Feed Motor” on page 106 Shift Feed Motor “Removing the Shift Motor” on page 116 Buffer Front Feed Motor “Removing the Buffer Front Feed Motor”...
Page 88: Solenoids
4. Parts Replacement and Cleaning Notation Name Reference Upper Guide Motor Staple Move Motor Tray A Lift Motor “Removing the Tray A/B Lifting Motor” on page 102 Tray B Lift Motor “Removing the Tray A/B Lifting Motor” on page 102 Staple Motor Processing Feed Motor Inlet Roller Disengage Motor...
Page 89 4. Parts Replacement and Cleaning ■ Finisher Unit SL11 SL10 Notation Name Buffer Path Switch Solenoid Upper Path Switch Solenoid Saddle Path Switch Solenoid SL10 Assist Roller Disengagement Solenoid 1 SL11 Assist Roller Disengagement Solenoid 2...
Page 90: Pcbs
4. Parts Replacement and Cleaning PCBs ■ Saddle Unit UN101 UN125 Nota- Name Reference tion UN101 Saddle Sticher Controller PCB “Removing the Saddle Stitcher Controller PCB” on page 90 UN125 Saddle Sticher Jam LED PCB...
Page 91 4. Parts Replacement and Cleaning ■ Finisher Unit UN10 UN11 UN201 UN15 UN14 UN16 UN13 UN25 UN24 UN17 UN22 UN18 UN32 UN12 Nota- Name Reference tion DC Power PCB (24V) “Removing the DC Power Supply PCB (24 V) Unit” on page 92 DC Power PCB (38V) “Removing the DC Power Supply PCB (38 V) Unit”...
Page 92: Switchs
4. Parts Replacement and Cleaning Nota- Name Reference tion UN201 Neat Driver PCB “Removing the Neat Stack Driver PCB” on page 90 Switchs ■ Finisher Unit MSW7 MSW1 Notation Name Reference MSW1 Front Door Switch MSW7 Swing Guide Safety Switch...
Page 93: Fans
4. Parts Replacement and Cleaning Fans ■ Finisher Unit Nota- Name Reference tion Power Cooling Fan 1 Feeder Cooling Fan 1 Feeder Cooling Fan 2 Power Cooling Fan 2 Upper Delivery Fan Lower Delivery Fan...
Page 94: Removing From The Connection Equipment
4. Parts Replacement and Cleaning 4. Open the Front Cover of the Finisher and remove the Removing from the screw [2] of the Latch Base (Front)[1] connection equipment • 1 Screw [2] NOTE: Removing from the Host After disengagement, return the hinge of the Latch Base (Front) [1] to the original Machine position and secure it with the removed screw [2].
Page 95: External/Internal Covers
4. Parts Replacement and Cleaning 4. Disconnect the Shunt Cable [1]. External/Internal Covers • 1 Screw [2] Removing the Rear Cover ■ Procedure NOTE: When the cables on the rear side of the host machine are connected when removing the Rear Cover, be sure to do so by referring to steps 1 through 4.
Page 96: Removing The Rear Upper Cover (Right)
4. Parts Replacement and Cleaning Removing the Rear Upper Removing the Inner Cover Cover (Right) (Upper) ■ Procedure ■ Preparation 1. Remove the Rear Upper Cover (Right) [1]. 1. Open the Front Cover. • 2 Screws [2] ■ Procedure • 2 Protrusions [3] 1.
Page 97: Removing The Inner Cover (Lower)
4. Parts Replacement and Cleaning 2. Open the Upper Cover [1], and remove the Inner Cover (Upper) [2]. • 4 Screws [3] Removing the Inner Cover (Lower) ■ Preparation 1. Open the Front Cover. ■ Procedure 1. Remove the Inner Cover (Lower) [1]. •...
Page 98: Electric Control Assembly
4. Parts Replacement and Cleaning ■ Handling after replacement Electric Control Assembly • If backup operation has been performed 1. Write the backup data to the new PCB in the host Removing the Finisher machine's service mode. Service Mode > SORTER > FUNCTION > FIN-BK- Controller PCB 2.
Page 99: Removing The Neat Stack Driver Pcb
4. Parts Replacement and Cleaning ■ Procedure Removing the Neat Stack Driver PCB 1. Remove the Feed Motor Driver PCB [1]. • 17 Connectors [2] ■ Preparation • 6 Screws [3] 1. Remove the Rear Upper Cover (Right).“Removing the Rear Upper Cover (Right)” on page 87 2.
Page 100: Removing The Can Transceiver Pcb
4. Parts Replacement and Cleaning 2. Remove the Saddle Stitcher Controller PCB [1]. ■ Procedure • 14 Connectors [2] • 4 Screws [3] 1. Free the harness [1]. • 2 Connectors [2] • 2 Wire Saddles [3] CAUTION: When installing the Saddle Stitcher Controller PCB [1],insert the top side first.
Page 101: Removing The Dc Power Supply Pcb (24 V) Unit
4. Parts Replacement and Cleaning 3. Open the cover [1] and disconnect the 2 connectors ■ Procedure [2]. 1. Remove the DC Power Supply PCB (24 V) Unit [1]. • 3 Connectors [2] • 4 Screws [3] 4. Remove the CAN Transceiver PCB [1]. •...
Page 102: Removing The Ac Noise Filter Pcb
4. Parts Replacement and Cleaning ■ Procedure ■ Procedure 1. Remove the DC Power Supply PCB (38 V) Unit [1]. 1. Remove the AC Noise Filter PCB [1]. • 3 Connectors [2] • 6 Connectors [2] • 4 Screws [3] •...
Page 103: Stacking Assembly
4. Parts Replacement and Cleaning approximately 10 cm from the lower edge of the Neat Stacking Assembly Stack Unit (Lower) Cover [4]. Points to Note on handling the Stack Wall Rail CAUTION: Be sure to avoid scars and dents on the Stack Rail [1]. Having scars or dents on the Stack Rail can affect stackability.
Page 104: Removing The Stack Wall (Lower)
4. Parts Replacement and Cleaning direction of [B], and lower the Tray A [1] to the lower ■ Installing the Stack Wall (Upper) limit position. CAUTION: CAUTION: When installing the Stack Wall (Upper), be careful not When lowering the Tray A [1], be careful not hit it with to secure it while the wall and the Delivery Roller the Neat Stack Unit (Lower).
Page 105 4. Parts Replacement and Cleaning ■ Procedure 2. Lift the Tray B [1] until it hits the [A] part of the Neat Stack Unit (Lower) Cover [2]. CAUTION: Be sure to avoid scars and dents on the Stack Rail [1]. Having scars or dents on the Stack Rail can affect stackability.
Page 106: Points To Note On Tray A/B Cable
4. Parts Replacement and Cleaning 4. Remove the Stack Wall (Lower) [3]. Position of Tray B at power-on • 5 Screws [4] CAUTION: The Tray B [1] must be below the Tray B Paper Sensor [2] at power-on. Otherwise, it can cause an error at position detection of the Tray B.
Page 107 4. Parts Replacement and Cleaning 1. Remove the Support Column Cover [1]. 4. Remove the Neat Stack Relay PCB Support Plate [1]. • 1 Claw [2] • 4 Screws [2] 5. Pull out the Grounding Wire [1] and the harness [2] from the hole [A].
Page 108 4. Parts Replacement and Cleaning 6. Remove the Tray A Cover [1]. 7. Remove the Tray A Unit [1]. • 4 Screws [2] CAUTION: Be sure to avoid contact with the Upper Cover [1] when removing the unit. CAUTION: When installing the Tray A/B Unit, be careful not to get the cables of the Tray A Unit and Tray B Unit tangled.
Page 109: Removing The Tray B Unit
4. Parts Replacement and Cleaning 1. Pull out the Grounding Wire [1] and the harness [2] Removing the Tray B Unit from the hole [A]. • 3 Screws [3] ■ Preparation • 1 Toothed Washer [4] • 1 Connector [5] 1.
Page 110: Adjusting Position Of Tray A, B
4. Parts Replacement and Cleaning 3. Remove the Tray B Unit [1]. CAUTION: The Tray B [1] must be below the Tray B Paper Sensor CAUTION: [2] at power-on. Otherwise, it can cause an error at Be sure to avoid contact with the Upper Cover [1] when position detection of the Tray B.
Page 111: Removing The Tray A/B Lifting Motor
4. Parts Replacement and Cleaning 1. While keeping the tray horizontal, put the tray into 1. Remove the Tray A/B Cover [1]. the rails (left and right). • 4 Screws [2] Be sure to have same distance at distance A (length from the tip [3] of the rail to the tray shaft [4]) between the front side [1] and the rear side [2] of the tray when installing the tray.
Page 112 4. Parts Replacement and Cleaning 4. Disconnect the connector [1], and free the harness [4] from the Edge Saddle [2] and the Wire Saddle [3]. 5. Remove the Tray A/B Lifting Motor [1]. • 2 Screws [2] • 1 Belt [3]...
Page 113: Feed Assembly
4. Parts Replacement and Cleaning 3. Remove the Delivery Static Eliminator [1]. Feed Assembly • 1 Screw [2] (to loosen) • 3 Screws [3] (to remove) Removing the Delivery Static Eliminator ■ Procedure 1. While supporting the Tray A [1], insert a screwdriver into the hole [A] to release the block [2] in the direction of [B], and lower the bottom side [C] of the Tray A [1] to the upper end position [D] of the Neat...
Page 114 4. Parts Replacement and Cleaning ■ Procedure 4. Remove the Shaft Retainer Plate [1]. • 1 Screw [2] 1. Remove the Fan Unit [1]. • 1 Connector [2] • 1 Screw [3] 5. While opening the Upper Feed Unit [1], remove the Damper Shaft [2].
Page 115: Removing The Inlet Feed Motor
4. Parts Replacement and Cleaning 6. Place the 2 Grounding Wires [1] and the harness [2] ■ Procedure on top of the finisher by putting them through the hole [A] and the gap [B]. 1. Free the harness [1]. • 1 Edge Saddle [2] •...
Page 116: Removing The Paper Trailing Edge Drop Motor
4. Parts Replacement and Cleaning ■ Procedure Removing the Paper Trailing Edge Drop Motor 1. Remove the Buffer Front Feed Motor Unit [1] and the belt [2]. ■ Preparation • 1 Connector [3] • 2 Screws [4] • 1 Hook [5] 1.
Page 117: Removing The Buffer Motor
4. Parts Replacement and Cleaning 2. Remove the Buffer Front Feed Motor [1]. ■ Procedure • 2 Screws [2] 1. Disconnect the Flat Cable [1]. • 1 Connector [2] • 1 Guide [A] 2. Disconnect the 8 connectors [1]. • 1 Reuse Band [2] CAUTION: When installing the Buffer Front Feed Motor Unit, be sure to perform the following steps to hook the belt on...
Page 118: Removing The Puncher Unit
4. Parts Replacement and Cleaning 4. Remove the Buffer Motor Unit [1]. ■ Procedure • 1 Connector [2] • 2 Screws [3] 1. Remove the Punch Dust Box Unit [1]. 2. Disconnect the 2 connectors [2] connected to the Finisher Controller [1]. 5.
Page 119: Removing The Side Registration Sensor Unit
4. Parts Replacement and Cleaning 3. Free the harness [1] of the Puncher Unit. 4. Fit the Guide Plate [1] of the finisher to the groove [A] of the Puncher Unit to remove the Puncher Unit • 1 Edge Saddle [2] [2].
Page 120: Removing The Side Registration Sensor Pcb
4. Parts Replacement and Cleaning ■ Procedure 7. Remove the Puncher Unit (when the Puncher Unit is installed).“Removing the Puncher Unit” on page 1. Place the Side Registration Sensor Unit in the direction as shown in the figure below. ■ Procedure 2.
Page 121: Removing The Side Registration Shift Unit
4. Parts Replacement and Cleaning 7. Move the Shift Shaft [1], loosen the screws [2] 2. Remove the Latch Base Support Plate [1]. securing the Flat Cable Retainer Plate, and remove • 2 Screws [2] the Side Registration Sensor PCB [3]. •...
Page 122 4. Parts Replacement and Cleaning 4. Remove the Feed Stay (Upper Right) [1]. 6. Disconnect the Flat Cable [1]. • 4 Screws [2] • 1 Connector [2] • 1 Guide [A] 7. Disconnect the 7 connectors [1]. • 1 Reuse Band [2] 5.
Page 123: Removing The Side Registration Shift Motor
4. Parts Replacement and Cleaning 9. Remove the Side Registration Shift Unit [1]. CAUTION: • 2 Screws [2] When connecting the connector [1] (Relay Connector) that was removed in step 8, be sure to put it through the hole [A] of the Harness Guide [2]. Removing the Side Registration Shift Motor CAUTION:...
Page 124 4. Parts Replacement and Cleaning ■ Procedure 2. Remove the Shift Motor Unit [1]. • 1 Screw [2] 1. Move the Shift Motor Unit [1]. • Flat Cable Retainer Plate [3] • 1 Connector [4] • 5 Screws [2] CAUTION: When installing/removing the Shift Motor Unit, be sure to fit the screw [2] of the Belt Retainer Assembly [1] to the dent [A] of the Mounting Plate.
Page 125: Removing The Shift Motor
4. Parts Replacement and Cleaning Removing the Shift Motor ■ Preparation 1. Open the Front Cover. 2. Separate the finisher from the host machine. “Removing from the Host Machine” on page 85 3. Remove the Rear Upper Cover (Right).“Removing the Rear Upper Cover (Right)” on page 87 4.
Page 126: Intermediate Process Tray Assembly
4. Parts Replacement and Cleaning ■ Actions after Replacement Intermediate Process Tray Assembly 1. Clear the parts counter. (Lv.1) COPIER > COUNTER > DRBL-2 > FIN-ERT Removing the Stack Delivery Removing the Neat Paddle Roller Upper Static Eliminator (Upper) ■ Procedure ■...
Page 127: Removing The Neat Paddle (Lower)
4. Parts Replacement and Cleaning A [1] to the upper end position of the Neat Stack Unit 5. Remove the 2 Neat Paddles (Upper) [1]. (Lower) Cover [3]. • 2 Claws [2] ● Actions after Replacement 1. Clear the parts counter. (Lv.1) COPIER >...
Page 128: Removing The Neat Stack Unit (Upper)
4. Parts Replacement and Cleaning ■ Procedure 3. Move the belt [2] in the direction of the arrow so that the 2 claws [3] face upward. CAUTION: NOTE: When replacing or installing/removing the component If the 2 claws [3] are already facing upward, there is no parts of the Neat Stack Unit (Upper), be sure to perform need to move the belt [2].
Page 129 4. Parts Replacement and Cleaning 3. Turn the pulley [1] in the direction of the arrow to set 5. Remove the Neat Stack Unit (Upper) [1]. the positions of the 2 ribs [A] as shown in the figure • 2 Connectors [2] below.
Page 130: Removing The Neat Stack Unit (Lower)
4. Parts Replacement and Cleaning 3. Remove the 4 screws [1], and remove the Neat Stack Removing the Neat Stack Unit Unit (Lower) [2]. (Lower) • 2 Pins [3] ■ Preparation 1. Remove the Stack Wall (Lower).“Removing the Stack Wall (Lower)” on page 95 2.
Page 131: Removing The Stapler
4. Parts Replacement and Cleaning 1. Remove the Switch PCB Unit [1]. CAUTION: • 2 Screws [2] When putting down the Neat Stack Unit (Lower), be • 1 Edge Saddle [3] sure to place the unit with the 2 Alignment Plates [1] •...
Page 132: Adjusting Position Of Stapler
4. Parts Replacement and Cleaning 3. Remove the Stapler [1]. 2. Install the new stapler [2] with the marking position [1] aligned, and then secures the stapler [2] with the • 2 Connectors [2] 2 screws [3]. • 2 Screws [3] CAUTION: Be sure to check the positioning index [4] before removing the Stapler.
Page 133 4. Parts Replacement and Cleaning Tray B [1] to the position as shown in the figure CAUTION: below. • After removing it, be sure to place the unit with the 4 protrusions [1] of the frame facing down. • Be careful not to trap the harness [2] when putting it down.
Page 134: Removing The Paddle Unit
4. Parts Replacement and Cleaning 4. Visually check that the 2 Process Bin Levers [1] CAUTION: have not gotten under the 2 Trailing Edge Guide Points to Note at Installation Levers [2] on the finisher side. When the Process 1. Hold the 2 grips [1] of the frame, and hook the 2 Bin Levers are under the Guide Levers, be sure to hooks [2] on the 2 holes of the frame on the host install the Process Tray Unit again.
Page 135: Removing The Paddle
4. Parts Replacement and Cleaning ■ Procedure Removing the Stack Delivery Upper Roller 1. Turn the Paddle Shaft [1] until it can be accessed to the screw, and remove the 2 Paddle Units [2]. ■ Preparation • 2 Screws [3] 1.
Page 136 4. Parts Replacement and Cleaning 2. Turn the Process Tray Unit [2] upright with the Front 6. Release the arm [4] to the left, and remove the belt Plate [1] side down. [5]. 3. Remove the Swing Guide [1]. • 2 Screws [2] 7.
Page 137: Removing The Process Tray (Front)
4. Parts Replacement and Cleaning 8. Remove the Stack Delivery Roller Shaft Unit [1] from 3. Remove the Neat Stack Unit (Lower).“Removing the the Shaft Support [B]. Neat Stack Unit (Lower)” on page 121 • 1 Parallel Pin [2] 4. Remove the Process Tray Unit.“Removing the •...
Page 138: Removing The Process Tray (Rear)
4. Parts Replacement and Cleaning 3. Remove the Process Tray (Rear) [1]. Removing the Process Tray • 2 Screws [2] (Rear) • 1 Protrusion [3] ■ Preparation 1. Remove the Stack Wall (Lower).“Removing the Stack Wall (Lower)” on page 95 2.
Page 139 4. Parts Replacement and Cleaning ■ Procedure 3. Turn the Coupling (Front) [1] so that the screw comes in front, and then loosen the screw [2] to move the Coupling (Front) [1] to the right. 1. Remove the guide [1]. •...
Page 140: Removing The Stack Delivery Motor
4. Parts Replacement and Cleaning 6. While releasing the Belt Roller Unit [1], remove the Removing the Process Tray Feed Belt [2] by putting it between the couplings [3]. Plate Unit ■ Preparation 1. Remove the Stack Wall (Lower).“Removing the Stack Wall (Lower)”...
Page 141: Removing The Front Alignment Motor
4. Parts Replacement and Cleaning 2. Free the cable [2] from the 2 Wire Saddles [1], and Removing the Front Alignment disconnect the connector [3]. Motor ■ Preparation 1. Remove the Stack Wall (Lower).“Removing the Stack Wall (Lower)” on page 95 2.
Page 142: Removing The Rear Alignment Motor
4. Parts Replacement and Cleaning 4. Remove the motor [1]. CAUTION: • 1 Wire Saddle [2] When placing the Process Upper Tray [1] on a paper • 1 Connector [3] stack [2], be sure to note the following points. • 2 Screws [4] •...
Page 143: Right Angle Adjustment Of Alignment Plate
4. Parts Replacement and Cleaning 5. Remove the Process Tray (Front).“Removing the 2. Put a stack of paper [4] to place the Process Upper Process Tray (Front)” on page 128 Tray [5]. 6. Remove the Stack Delivery Motor.“Removing the Stack Delivery Motor” on page 131 7.
Page 144: Removing The Process Upper Guide Unit
4. Parts Replacement and Cleaning the Adjustment plate [1] in the Intermediate Process paper, and than secure the Alignment Plate with the Tray Assembly. screw [4]. 2. Secure the 2 paper edge stoppers [1] with the 2 screws [2]. Removing the Process Upper Guide Unit ■...
Page 145 4. Parts Replacement and Cleaning ■ Procedure 3. Remove the 2 screws [2] of the Rear Plate. 1. Free the 2 harnesses [1]. • 3 Wire Saddles [2] • 1 Edge Saddle [3] • 3 Connectors [4] 2. Remove the 2 screws [1] of the Front Plate.
Page 146 4. Parts Replacement and Cleaning 4. Free the 2 belts [2] from the 2 pulleys [1], and hold CAUTION: the handle [3] to remove the Process Upper Guide • Avoid deformation of the 2 Process Upper Guides Unit [4]. [1] and the 4 Paper Guides [2]. •...
Page 147: Removing The Belt Controller Unit
4. Parts Replacement and Cleaning 4. Fit the 2 Support Pins [1] of the Process Upper CAUTION: Guide Unit to the 2 grooves [A] of the finisher. When installing the Process Upper Guide Unit [1], be sure to align the positions as shown below. 1.
Page 148 4. Parts Replacement and Cleaning ■ Procedure 2. Remove the 2 Roller Guides [1] from the shaft of the roller and remove the 2 Rollers [2] and the 2 belts [3]. • 2 Shafts [4] CAUTION: • Avoid deformation of the 2 Process Upper Guides [1] and the 4 Paper Guides [2].
Page 149 4. Parts Replacement and Cleaning 4. Remove the following parts. CAUTION: • 2 E-rings [5] When installing the Belt Controller Unit, be sure to align • 2 Bushings [6] the slope angles [A] of the guide surface of the Guide Lever (Front) [1] and the guide surface of the Guide Lever (Rear) [2].The following shows the checking procedure.
Page 150 4. Parts Replacement and Cleaning 1. Hook the belt [2] of the Process Upper Guide Unit 4. While pushing in the Guide Lever (Rear) [2] to the on the pulley [1] of the Belt Controller Unit, and front, fit the belt-attached [3] pulley [4] to the hole then temporarily tighten the 2 screws [3].
Page 151: Removing The Belt Roller
4. Parts Replacement and Cleaning ■ Procedure CAUTION: • Avoid deformation of the 2 Process Upper Guides [1] and the 4 Paper Guides [2]. • Put the removed Process Upper Guide Units [3] with the Belt Controller Unit [4] side up. Place a stack of paper (approx.
Page 152 4. Parts Replacement and Cleaning 2. Remove the 2 Belt Rollers [1] and the 2 Delivery 3. Remove the following parts. Roller Shafts [2]. • 1 E-ring [1] • 1 Washer [2] • 1 Bearing [3] CAUTION: Be careful when installing/removing the 2 Delivery Roller Shafts [2] because they can fall.
Page 153 4. Parts Replacement and Cleaning 6. Remove the Belt Roller [5] from the Delivery Roller 9. Remove the E-ring [1] and slide the bearing [2]. Shaft [4]. 10. While releasing the Belt Roller Unit [1], slide the bearing [2] from the Support Plate [3]. 11.
Page 154: Cleaning The Feed Belt/Belt Roller (Dia. 35)
4. Parts Replacement and Cleaning 3. While holding the lint-free paper by hand and Cleaning the Feed Belt/Belt pushing it to the belt, rotate the knob of FB4 to clean Roller (dia. 35) the Feed Belt/Belt Roller (dia.35). ■ Procedure 1.
Page 155: Saddle Stitcher Assembly
4. Parts Replacement and Cleaning Saddle Stitcher Assembly Removing the Saddle Inlet Roller Static Eliminator Removing the Saddle Inner ■ Preparation Cover (Upper) 1. Open the Front Cover. ■ Preparation 2. Pull out the Saddle Unit. 1. Open the Front Cover. ■...
Page 156: Removing The Saddle Intermediate Static Eliminator
4. Parts Replacement and Cleaning ■ Actions after Replacement 2. Remove the Saddle Intermediate Static Eliminator [1]. 1. Clear the parts counter. (Lv.1) COPIER > COUNTER > DRBL-2 > SDL-STC2 Removing the Saddle Intermediate Static Eliminator ■ Preparation 1. Open the Front Cover. 2.
Page 157: Removing The Feed Guide Lower Static Eliminator
4. Parts Replacement and Cleaning 1. Move the grip [1] in the direction of the arrow to open 3. Remove the Saddle Stapler[1]. the Saddle Stack Guide Assembly [2]. • 1 Connector [2] • 2 Screws [3] • 2 Pins [4] 2.
Page 158: Removing The Disengagement Roller
4. Parts Replacement and Cleaning ■ Procedure ■ Procedure 1. Remove the 3 Feed Guide Lower Static Eliminators CAUTION: [1]. Do not to touch the surface of the Disengagement Roller. 1. Remove the Resin Ring [1] and the bearing [2]. CAUTION: Affix the Feed Guide Lower Static Eliminators as shiown in the figure below.
Page 159 4. Parts Replacement and Cleaning 2. Remove the Resin Ring [1] and the Belt Retainer [2] 4. Move the Disengagement Roller Shaft [1] to remove on the rear side of the Saddle Assembly. the front side of the shaft [2]. 3.
Page 160: Removing The Thrust Unit
4. Parts Replacement and Cleaning ■ Actions after Replacement 3. Remove 2 Connectors [1], Wire Saddles [2] in 3 places and edge saddle [3] on 3 places from the cable. 1. Clear the parts counter. (Lv.1) COPIER > COUNTER > DRBL-2 > SDL-RL Removing the Thrust Unit ■...
Page 161: Removing The Push-On Plate
4. Parts Replacement and Cleaning 5. Remove the Thrust Unit [1]. 2. Be sure to mark the current 2 positions [1] of the Thrust Plate (where the engraved marking and the • 4 Screws [2] outer line of the Thrust Plate are overlapped). •...
Page 162 4. Parts Replacement and Cleaning ■ Procedure 3. Move the Gear [1] in the direction of the arrow, and remove the Parallel Pin [2]. 1. Disconnect the connector [1] and remove the Reuse Band [2]. 4. Remove the E-ring [1]. 2.
Page 163 4. Parts Replacement and Cleaning 6. Move the Disengagement Cam Drive Shaft [1] in the 7. Move the Disengagement Cam Drive Shaft [1] in the direction of the arrow, and remove the Gear [2] and direction of the arrow, and remove it. the Ball Bearing [3].
Page 164 4. Parts Replacement and Cleaning 3. Remove the Disengagement Gear Support Plate CAUTION: [1]. Install the Disengagement Cam Drive Shaft after going • 3 Screws [2] through the following steps. 1. Free the harness from the [A] part. • 8 Connectors [1] •...
Page 165 4. Parts Replacement and Cleaning 4. Remove the Shaft Support [1], Electromagnetic 6. Put the Hinge Pin [1] of the removed Front Cover Clutch [2], Gear [3], and Shaft [4]. through the hole [A] on the cam [2] to secure the cam.
Page 166: Pulling Out The Saddle Unit (Service Position)
4. Parts Replacement and Cleaning 9. Remove the positioning plate unit [1]. 2. Pull out the Auxiliary Caster [1] in the direction of the arrow [A], and pull out the Saddle Unit in the • 2 Screws [2] direction of the arrow [B]. •...
Page 167: Removing The Saddle Inlet Static Eliminator
4. Parts Replacement and Cleaning 4. Remove the Harness Guide [1], and pull out the 2. Remove the Saddle Inlet Static Eliminator [1]. Saddle Unit until it stops. • 2 Screws [2] • 3 Connectors [2] • 1 Screw [3] CAUTION: Install the Saddle Inlet Static Eliminator with its long hole [1] on the front side.
Page 168 4. Parts Replacement and Cleaning ■ Procedure 4. Hold the Saddle Unit [1] as shown in the figure, remove it in the direction of the arrow, and then carry it after checking that it is removed from the rail. 1. Store the Saddle Unit to the position where the screw [1] can be seen from the hole [2], and remove the screw [1] and the screw [3].
Page 169: Removing Clamper Unit
4. Parts Replacement and Cleaning 3. Remove the Saddle inner cover(lower).“Removing CAUTION: the Saddle Inner Cover (Lower)” on page 146 When installing the Saddle Unit, adjust the positions by the following steps so that the Rail Pins are fitted into ■...
Page 170: Removing The Press Unit
4. Parts Replacement and Cleaning 2. Remove the Jam Removal Guide Plate [1]. 2. Pull out the Saddle Unit. (service position)“Pulling out the Saddle Unit (service position)” on page 157 • 1 Screw [2] • 2 Hooks [3] 3. Remove the Saddle Inner Cover (Lower).“Removing the Saddle Inner Cover (Lower)”...
Page 171 4. Parts Replacement and Cleaning 2. Pass the 2 harnesses [1] through the hole [A] on the 6. Disconnect the 3 connectors in the [A] part, and free Saddle Frame into the inside. the harness from the Wire Saddle and the Edge Saddle.
Page 172: Removing The Press Roller Unit
4. Parts Replacement and Cleaning 9. Remove the roller fixing plate (rear) [1]. 12. Remove the press unit [1]. • 2 Screws [2] • 2 Hooks [2] Removing the Press Roller Unit ■ Preparation 1. Open the Front Cover. 2. Pull out the Saddle Unit. (service position) “Pulling out the Saddle Unit (service position)”...
Page 173 4. Parts Replacement and Cleaning 2. Remove the Delivery Guide (Upper) [1]. 5. Remove the Delivery Guide (Lower) [1]. • 6 Screws [2] • 4 Screws [2] 6. Remove the Belt Support Plate [1]. 3. Remove the Handle Cover [1]. •...
Page 174: Removing The Fold Roller
4. Parts Replacement and Cleaning 7. Remove the slide shaft (lower) [1] as the direction of 9. Remove the shaft [2] from the pressing roller unit [1]. the arrow. • 1 E-ring [2] Removing the Fold Roller ■ Preparation 1. Open the Front Cover. CAUTION: When installing the slide shaft (lower), be sure that the 2.
Page 175 4. Parts Replacement and Cleaning 2. Free the hamess on the front side from the [A] part. 3. Free the harness on the rear side. • 5 Connectors [1] • 3 Wire Saddles [1] • 2 Wire Saddle [2] • 1 Edge Saddle [2] •...
Page 176 4. Parts Replacement and Cleaning 5. Remove the Disengagement Gear Support Plate [1]. 7. Remove the Shaft Support [1], Electromagnetic Clutch [2], Gear [3], and Shaft [4]. • 3 Screws [2] 6. Remove the Pulley [1], Ball Bearing [2], Gear [3], Belt 8.
Page 177 4. Parts Replacement and Cleaning 9. Remove the unit fixing base (front) [1]. 12. Remove the gear retainer [1], belt [2], and gear [3]. • 2 Screws [2] 13. Remove the C ring [1], gear [2], ball bearing [3] and plate [4].
Page 178 4. Parts Replacement and Cleaning 14. Remove the unit fixing base (rear) [1] at the rear side 16. Slide the folding roller (upper) [1] as the direction of of the saddle unit. the arrow. • 3 Screws [2] • 1 Connector [3] •...
Page 179: Removing The Alignment Roller Unit
4. Parts Replacement and Cleaning 19. Remove the C ring [1], ball bearing [2] located in the 4. Remove the Press Unit.“Removing the Press Unit” rear side of the saddle unit. on page 161 ■ Procedure 1. Disconnect the connector [1]. 20.
Page 180: Removing The Saddle Alignment Motor
4. Parts Replacement and Cleaning 4. Remove the Press Unit.“Removing the Press Unit” 4. Remove the Press Unit.“Removing the Press Unit” on page 161 on page 161 5. Remove the Alignment Roller Unit.“Removing the 5. Remove the Alignment Roller Unit.“Removing the Alignment Roller Unit”...
Page 181: Adjustment
Adjustment Basic Adjustment......173 Adjustment at Time of Parts Replacement......... 185 Auxiliary Adjustment......234...
Page 182: Basic Adjustment
5. Adjustment Basic Adjustment Outline CAUTION: Setting the Dip Switch If setting the Dip Switch, the Delivery Tray setting on the host machine side returns to the default. After setting the Dip Switch, it is necessary to execute the Delivery Tray setting on the host machine side again. Except for some items, the adjustment and setting can input from the both devices of the host machine (service mode) and the finisher (Dip switch).
Page 183: Height Adjustment
5. Adjustment Item Bit setting of DSW1 Service mode Range Default Reference in the finisher con- troller PCB Setting of the method SORTER>OPTION 0 to 1 for stacking thin papers >THN-STK on the Lower Tray At the occurrence of the following symptoms or at adjustment timing, perform the appropriate adjustment. Adjustment Type Symptom, adjustment timing Reference...
Page 184 5. Adjustment ■ Height adjustment 1. Separate the finisher from the host machine. 2. Remove the spanner [1] from the front cover. • 1 Screw [2] 3. In the case of saddle finisher, remove the saddle inner cover (lower) [1]. •...
Page 185 5. Adjustment 5. Measure height [A] from the floor (where the caster is landing) to the upper surface of the bottom plate using a scale, and check that the height is within 86.3 +/- 0.3mm. 86.3 0.3mm 6. Loosen the caster's fixing nut [1] with the spanner (large) [2] in [A] direction. CAUTION: Insert the spanner [3] thru the opening under the saddle bottom plate [2], when loosening the caster fixing nut [1] at the front side of the saddle finisher.
Page 186: Side Registration/Skew Adjustment
5. Adjustment 7. Rotate the adjustment bolt [1] with the spanner (small) [2]. Adjust the height (that is measured in step 6)) to be within 83.6 +/- 0.3mm. • To raise the height: rotate in [A] direction • To lower the height: rotate in [B] direction (Amount of height change per rotation: approx.
Page 187 5. Adjustment 2. Open the front cover and put the door switch tool into the door switch [1]. 3. Remove the switch cover [1] of the inner cover (lower). • 1 Screw [2] ● Procedure 1. Set DIP switch SW382 [1] on the switch PCB as shown in the figure (1, 4, 6, 8: ON), and press ENTER (SW385) button [2], resulting in "0"...
Page 188 5. Adjustment 3. The LED [1] displays the adjustment value for side registration/skew. Check each value. The display shows values in the order of "A" -> "side registration adjustment value" -> "B" -> "skew adjustment value". • Side registration adjustment range (estimated value); -3 to +3 mm (1 scale is equivalent to 1mm). •...
Page 189 5. Adjustment 1. Push the 3 claws [1], and remove the 3 knobs [2]. Knob Claw CAUTION: When the One-way Clutch [1] inside the knob is removed, be sure to install it in the direction where the arrow marking of the One-way Clutch is visible.
Page 190 5. Adjustment 3. Remove the Latch Base Cover [1]. • 3 Screws [2] 4. Loosen the 2 screws [2] on the latch base (front) [1]. 5. If the value obtained at "checking adjustment value" is "+ (positive)", move it in [A] direction and tighten the screws [2].
Page 191: Adjusting Sensor Light Intensity
5. Adjustment 7. If the value obtained at "checking adjustment value" is "+ (positive)", move it in [A] direction and tighten the screws [2]. If the value obtained at "checking adjustment value" is "- (negative)", move it in [B] direction and tighten the screws [2]. CAUTION: Perform adjustment so that the total of the shifting amount (scale) of the latch base (front/rear) is within -2 to +2 mm.
Page 192 5. Adjustment 3. Put the screwdriver [2] into the hole [1] on the lower surface of the tray and slide it toward [A] direction to release, and then move down tray A/B in [B] direction. CAUTION: • The Tray A/B [2] should be at least 100 mm below the lowermost hole ofthe Tray Sensor (Front/Rear) [1]. •...
Page 193 5. Adjustment 2. Check that the LED [1] indicates with lighted "0". Press ENTER (SW385) button [2] to complete adjustment for sensor light intensity. SW382 SW381 SW383 SW384 SW385 ENTER 3. If the sensor is faulty (The LED indicates with blinking "0"), press + (SW384) [1]/ - (SW383) [2] button to find the code number on the blinking LED [3], and then replace the faulty sensor correspondingly.
Page 194: Adjustment At Time Of Parts Replacement
5. Adjustment Adjustment at Time of Parts Replacement Outline CAUTION: Setting the Dip Switch If setting the Dip Switch, the Delivery Tray setting on the host machine side returns to the default. After setting the Dip Switch, it is necessary to execute the Delivery Tray setting on the host machine side again. Except for some items, the adjustment and setting can input from the both devices of the host machine (service mode) and the finisher (Dip switch).
Page 195: Adjusting Sensor Light Intensity
5. Adjustment Adjustment Type Adjustment timing Reference Adjusting Staple Position (1- When replacing the Finisher Controller PCB “Adjusting Staple Position (1-stapling at stapling at the rear) the rear)” on page 203 Adjusting Staple Position (1- “Adjusting Staple Position (1-stapling at stapling at the front) the front)”...
Page 196 5. Adjustment 3. Put the screwdriver [2] into the hole [1] on the lower surface of the tray and slide it toward [A] direction to release, and then move down tray A/B in [B] direction. CAUTION: • The Tray A/B [2] should be at least 100 mm below the lowermost hole of the Tray Sensor (Front/Rear) [1]. •...
Page 197: Adjusting Position Of Tray A, B
5. Adjustment 2. Check that the LED [1] indicates with lighted "0". Press ENTER (SW385) button [2] to complete adjustment for sensor light intensity. SW382 SW381 SW383 SW384 SW385 ENTER 3. If the sensor is faulty (The LED indicates with blinking "0"), press + (SW384) [1]/ - (SW383) [2] button to find the code number on the blinking LED [3], and then replace the faulty sensor correspondingly.
Page 198: Adjusting The Alignment Position Of The Upper Neat Alignment Plate
5. Adjustment 1. While keeping the tray horizontal, put the tray into the rails (left and right). Be sure to have same distance at distance A (length from the tip [3] of the rail to the tray shaft [4]) between the front side [1] and the rear side [2] of the tray when installing the tray.
Page 199 5. Adjustment NOTE: Refer to "“Preparations” on page 177" for details of step 1) to 3). ■ Procedure 1. Set DIP SW382 [1] on the Switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press the Push Switch SW385 [1] to complete preparation for the adjustment. SW382 SW381 SW383...
Page 200 5. Adjustment 6. By pressing the SW385 [1], the shift amount of the Front Neat Alignment Plate is determined, and adjustment of the distance between the paper edge (rear side) [B] and the Rear Neat Alignment Plate [2] starts. 7. By pressing the Push Switch SW383 [3] or SW384 [4], the adjustment amount is determined, and the adjustment value is displayed on LED [5].
Page 201: Adjusting The Alignment Position Of The Lower Neat Alignment Plate
5. Adjustment 11. If distance of the Upper Neat Alignment Plate is not appropriate, execute the adjustment again from step 2. Adjusting the Alignment Position of the Lower Neat Alignment Plate Execute the adjustment in the following cases. • When replacing or installing/removing the Neat Stack Unit (Lower) and the component parts of the unit. •...
Page 202 5. Adjustment 5. By pressing the Push Switch SW383 [1] or SW384 [2], the adjustment amount is determined, and the adjustment value is displayed on LED [3]. By pressing the SW383 [1], the Front Neat Alignment Plate [4] moves toward the front by approx. 0.2 mm. On the other hand, by pressing the SW384 [2], the Front Neat Alignment Plate [4] moves toward the rear by approx.
Page 203: Adjusting The Height Of Corrugation Roller For Stack Delivery
5. Adjustment 8. After executing the adjustment, check that the distance (1) and (2) shown below become appropriate so that there is no gap and paper is not leaned on the Alignment Plate. (1) Distance between the paper edge (front side) [A] and the Front Neat Alignment Plate [1] (2) Distance between the paper edge (rear side) [B] and the Rear Neat Alignment Plate [2] If the distance is not appropriate, measure and write down the shift amount which will be needed for readjustment.
Page 204 5. Adjustment ■ Procedure 1. While supporting the Tray B [1], insert a screwdriver into the hole [A] to release the block [2] in the direction of [B], and lower the Tray B [1] by approximately 20 cm from the lower edge of the Neat Stack Unit (Lower) Cover [3]. 2.
Page 205 5. Adjustment 4. Press the Push Switch SW385 [1] to complete preparation for the adjustment. SW382 SW381 SW383 SW384 SW385 ENTER 5. By pressing the Push Switch SW383 [1] or SW384 [2], mode can be selected. Every time SW384 [2] is pressed, "A / B / C / D / E" is displayed, in that order. Display "A"...
Page 206 5. Adjustment 7. Open the Swing Guide [1], fold A4/LTR size heavy paper [2] in half length-wide (e.g., card board) and place it by pushing it against the stopper [4] so that it becomes parallel to the Intermediate Process Tray [3]. Then, close the Swing Guide [1].
Page 207 5. Adjustment 9. Press the Push Switch SW385 [1] to complete the height adjustment of the Corrugation Roller. SW382 SW381 SW383 SW384 SW385 ENTER 10. If the height of the Corrugation Roller is in the range, remove the heavy paper used in step 7, install the Static Eliminator removed in step 2, and complete the adjustment.
Page 208: Right Angle Adjustment Of Alignment Plate
5. Adjustment Right Angle Adjustment of Alignment Plate This adjustment is executed when replacing or installing/removing the Alignment Motor in the Intermediate Process Tray Assembly. Adjusting method is as follows: 1. After installing the Process Tray (Front) and the Process Tray (Rear) loosen the 2 screws [2] securing the Adjustment plate [1] in the Intermediate Process Tray Assembly.
Page 209: Adjusting Alignment Plate Position
5. Adjustment 4. Push the A4 paper [1] to the Alignment Plate [3], adjust the Alignment Plate so that it tightly fits the paper, and than secure the Alignment Plate with the screw [4]. Adjusting Alignment Plate Position This adjustment is executed when replacing or installing/removing the Front Alignment Motor or Rear Alignment Motor or when replacing the Finisher Controller PCB.
Page 210 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. In the case of A-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER In the case of L-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER 2.
Page 211 5. Adjustment 3. Place A4 paper [1] on the intermediate process tray. (Be sure to push in the paper to the rear side of the process tray) 4. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. [When the initial setting value is "0".] By pressing SW383 once, the LED [3] indicates "-1"...
Page 212: Adjusting Position Of Stapler
5. Adjustment 6. Check that there is no gap between the paper's edge and the alignment plate after the adjustment. If there is a gap, go through the procedure again from step 4). Adjusting Position of Stapler This adjustment is executed when replacing or installing/removing the Stapler in the Intermediate Process Tray Assembly. Adjusting method is as follows: 1.
Page 213 5. Adjustment 2. Open the front cover and put the door switch tool into the door switch. 3. Remove the switch cover. NOTE: Refer to "“Preparations” on page 177" for details of step 1) to 3). ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. In the case of A-configuration size: SW382 SW381...
Page 214 5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. When the initial setting value is "0", pressing SW383 once displays "-1" in the LED [3], and the rear 1-point stapling position shifts to the front. Meanwhile, pressing SW384 once displays "+1" in the LED [3], and the rear 1-point stapling position shifts to the rear. •...
Page 215: Adjusting Staple Position (1-Stapling At The Front)
5. Adjustment 6. Check that the stapling position is within the specified range [1] of 5 +/- 2mm using this result. If the stapling position is out of the specification, go through the procedure again from step 2). Adjusting Staple Position (1-stapling at the front) Execute this adjustment in the case of displacement of stapling position (1-stapling at the front) or replacing the finisher controller PCB.
Page 216 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. In the case of A-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER In the case of L-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER 2.
Page 217 5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. When the initial setting value is "0", pressing SW383 once displays "-1" in the LED [3], and the front 1-point stapling position shifts to the front. Meanwhile, pressing SW384 once displays "+1" in the LED [3], and the front 1-point stapling position shifts to the rear. •...
Page 218: Adjusting Staple Position (2-Stapling Positions)
5. Adjustment 6. Check that the stapling position is within the specified range [1] of 5 +/- 2mm using this result. If the stapling position is out of the specification, go through the procedure again from step 2). Adjusting Staple Position (2-stapling positions) Execute this adjustment in the case of displacement of stapling position (2-stapling positions) or replacing the finisher controller PCB.
Page 219 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. In the case of A-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER In the case of L-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER 2.
Page 220 5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. [When the initial setting value is "0".] By pressing SW383 once, the LED [3] indicates "-1" and the 2 stapling positions shift to the upper side. In the same way, by pressing SW384 once, the LED [3] indicates "+1"...
Page 221: Adjusting Delivery Of Staple Stack (Lower Delivery)
5. Adjustment 6. Check that the stapling position is within the specified range [1] (81.7 +/- 4mm for A-configuration, 72.7 +/- 4mm for L-configuration). If the stapling position is out of the specification, go through the procedure again from step 2). 7.
Page 222 5. Adjustment 2. Pressing switch SW385 [1] activates the LED [2] with "0" blinking. The Adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3. Set 3 sheets of A4-size originals on the ADF. Specify 1 set of A4 size (staple-sort) on the control panel. 4.
Page 223: Saddle Stitch/Fold Placement Adjustment
5. Adjustment 6. If A (displacement amount between the 1st sheet and the 2nd sheet) or B (displacement amount between the 1nd sheet and the 3rd sheet) is out of the specified value, execute the following work: Take out the paper and close the upper cover. Press push switch SW385 [1] once to get into the adjustment mode for A (displacement amount between the 1st sheet and the 2nd sheet).
Page 224 5. Adjustment CAUTION: When adjusting the saddle stitch/fold placement, be sure to perform both fold placement adjustment and saddle stitch adjustment, in that order. When fold placement adjustment or saddle stitch adjustment is performed alone, the adjustment cannot be performed correctly. ■...
Page 225 5. Adjustment 3. Set DIP SW382 [1] on the switch PCB as shown in the figure below. Then, press SW385 once so that the adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 4. Work with the 2 push switches (SW383, 384) by calculating correction value from the measured value. Pressing SW383 [1] moves the folding position [2] upward while pressing SW384 [2] moves the folding position [2] downward.
Page 226 5. Adjustment ● Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. • In the case of A-configuration [2] • In the case of L-configuration [3] Then, press SW385 so that the adjustment is ready now. SW382 SW381 SW383...
Page 227 5. Adjustment 4. Press push switch SW384 [1] once to execute stapling. Note that if the push switch is pressed without the paper on the saddle unit, the machine goes to the position adjustment mode mentioned in step 7). SW382 SW381 SW383 SW384 SW385...
Page 228: Adjusting Position Of Saddle Lead Edge Stopper
5. Adjustment 7. Work with the 2 push switches (SW383, 384) according to displacement amount for the specified value. Pressing SW383 [1] moves the staple position upward while pressing SW384 [2] moves the staple position downward. • Adjustment range: +10 to -10 (correction amount per unit: 0.125mm) After the adjustment value is specified, go through the following procedure.
Page 229 5. Adjustment 3. Free the harness [1] from the Harness Guide [2]. • 12 Connectors [3] 4. Free the 2 harnesses. • 2 Connectors [1] • 3 Wire Saddles [2] • 3 Edge Saddles [3] 5. Remove the Saddle Stitcher Controller PCB and the Harness Guide [1]. •...
Page 230: Adjustment When Replacing Finisher Controller Pcb
5. Adjustment 6. Loosen the 2 fixing screws [1] of the lead edge stopper fixture by approx. quarter turn. 7. Correct the position of the stopper fixture according to the displacement amount (C) for folding position that was measured in step 1). Procedure: Turn the cross-hole screw [1] to adjust the position of the lead edge stopper fixture [2] upward/downward.
Page 231: Bufferless Mode
5. Adjustment • If backup operation has not been performed 1. Execute the following adjustments: • “Adjusting Sensor Light Intensity” on page 186 • “Adjusting the Alignment Position of the Upper Neat Alignment Plate” on page 189 • “Adjusting the Alignment Position of the Lower Neat Alignment Plate” on page 192 •...
Page 232: Adjustment In The Case Of Failure In Stacking Performance Of Tray ( When Upward Curl/Downward Curl Occurs)
5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press SW385 [1] so that the adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3.
Page 233 5. Adjustment NOTE: Executing this adjustment enables the finisher to increase feeding speed at the timing that the paper's trail edge reaches the delivery roller. As a result, the trail edge of paper does not stay around the delivery outlet and the tray stackability will improve. Execute this adjustment in the case of failure in tray stacking (downward curl) as shown in the figure below or replacing the finisher controller PCB.
Page 234 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3.
Page 235: Adjustment In The Case Of Failure In Stacking Performance Of Tray (Run-On Of Paper When Using Thin Paper)
5. Adjustment 4. Press switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER Adjustment in the Case of Failure in Stacking Performance of Tray (run-on of paper when using thin paper) Execute this adjustment in the case of failure in stacking performance of the tray when using thin paper as shown in the figure below or replacing the finisher controller PCB.
Page 236 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3.
Page 237: Adjustment In The Case Of Canceling Limit For Tray Stack
5. Adjustment 4. Press switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER Adjustment in the Case of Canceling Limit for Tray Stack Execute this adjustment in the case of canceling the limit for tray stacking of coated paper or extra-length paper or replacing the finisher controller PCB.
Page 238 5. Adjustment NOTE: Refer to "“Preparations” on page 177" for details of step 1) to 3). ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383...
Page 239: Adjusting Alignment For Saddle Stapling
5. Adjustment 4. Press switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER Adjusting Alignment for Saddle Stapling CAUTION: Do not touch the drive parts because the finisher works without the covers during checking for this adjustment. This adjustment is executed when replacing or installing/removing the Saddle Stapler or when staple positions (saddle delivery) are displaced at the rear side and the front side.
Page 240 5. Adjustment 6. Remove the switch cover. NOTE: Refer to "“Preparations” on page 177" for details of step 4) to 6). 7. Hold the lever [1] to pull out the saddle unit [2], and then open the saddle right guide [3]. 8.
Page 241 5. Adjustment 10. Press switch SW385 [1] once so that stapling (saddle delivery) is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 11. Press push switch SW384 [1] several times to execute stapling. SW382 SW381 SW383 SW384 SW385 ENTER 12. Press switch SW383 [1] several times to execute folding and delivery of paper. SW382 SW381 SW383...
Page 242 5. Adjustment 14. Loosen the 2 screws [1] that secure the saddle stapler. 15. Adjust tilt of the saddle stapler according to the displacement amount of stapling position. • If the stapling position at the front is displaced downward as shown in step 13) (in the case of displacement amount [A]) Remedy: Move the stapler [1] in the direction of the arrow [A] to meet the specified value.
Page 243: Auxiliary Adjustment
5. Adjustment Auxiliary Adjustment Outline CAUTION: Setting the Dip Switch If setting the Dip Switch, the Delivery Tray setting on the host machine side returns to the default. After setting the Dip Switch, it is necessary to execute the Delivery Tray setting on the host machine side again. Except for some items, the adjustment and setting can input from the both devices of the host machine (service mode) and the finisher (Dip switch).
Page 244 5. Adjustment Adjustment Type Symptom, adjustment timing Reference Adjusting Delivery of Staple Stack (lower When displacement of paper occurs (on the cover “Adjusting Delivery of Staple Stack delivery) and the 1st to 3rd sheets) at the time of stapled (lower delivery)” on page 247 stack delivery (lower delivery) Saddle Stitch/Fold Placement Adjustment When saddle stitch or fold position is displaced...
Page 245: Adjusting Position Of Tray A, B
5. Adjustment Adjustment Type Symptom, adjustment timing Reference Process Tray alignment operation adjust- When prioritizing productivity of A4R and LTRR size “Process Tray alignment operation ment mode with A4R/LTRR size paper paper with the Tray B (without inner punching) adjustment mode with A4, A4R, LTR, LTRR size paper”...
Page 246: Adjusting Position Of Feed Belt
5. Adjustment Adjusting Position of Feed Belt When displacement occurs with delivered stack. Adjusting method is as follows: ■ Preparations 1. Turn ON the power of the host machine to be on to be on standby. 2. Open the front cover and put the door switch tool into the door switch. 3.
Page 247: Adjusting Staple Position (1-Stapling At The Rear)
5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. [When the initial setting value is "0".] By pressing SW383 once, the LED [3] indicates "-1" and the distance between the belt [4] and the sheet interval [5] is reduced to increase feeding force of the belt.
Page 248 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. In the case of A-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER In the case of L-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER 2.
Page 249 5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. When the initial setting value is "0", pressing SW383 once displays "-1" in the LED [3], and the rear 1-point stapling position shifts to the front. Meanwhile, pressing SW384 once displays "+1" in the LED [3], and the rear 1-point stapling position shifts to the rear. •...
Page 250: Adjusting Staple Position (1-Stapling At The Front)
5. Adjustment 6. Check that the stapling position is within the specified range [1] of 5 +/- 2mm using this result. If the stapling position is out of the specification, go through the procedure again from step 2). Adjusting Staple Position (1-stapling at the front) Execute this adjustment in the case of displacement of stapling position (1-stapling at the front) or replacing the finisher controller PCB.
Page 251 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. In the case of A-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER In the case of L-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER 2.
Page 252 5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. When the initial setting value is "0", pressing SW383 once displays "-1" in the LED [3], and the front 1-point stapling position shifts to the front. Meanwhile, pressing SW384 once displays "+1" in the LED [3], and the front 1-point stapling position shifts to the rear. •...
Page 253: Adjusting Staple Position (2-Stapling Positions)
5. Adjustment 6. Check that the stapling position is within the specified range [1] of 5 +/- 2mm using this result. If the stapling position is out of the specification, go through the procedure again from step 2). Adjusting Staple Position (2-stapling positions) Execute this adjustment in the case of displacement of stapling position (2-stapling positions) or replacing the finisher controller PCB.
Page 254 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. In the case of A-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER In the case of L-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER 2.
Page 255 5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. [When the initial setting value is "0".] By pressing SW383 once, the LED [3] indicates "-1" and the 2 stapling positions shift to the upper side. In the same way, by pressing SW384 once, the LED [3] indicates "+1"...
Page 256: Adjusting Delivery Of Staple Stack (Lower Delivery)
5. Adjustment 6. Check that the stapling position is within the specified range [1] (81.7 +/- 4mm for A-configuration, 72.7 +/- 4mm for L-configuration). If the stapling position is out of the specification, go through the procedure again from step 2). 7.
Page 257 5. Adjustment 2. Pressing switch SW385 [1] activates the LED [2] with "0" blinking. The Adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3. Set 3 sheets of A4-size originals on the ADF. Specify 1 set of A4 size (staple-sort) on the control panel. 4.
Page 258: Saddle Stitch/Fold Placement Adjustment
5. Adjustment 6. If A (displacement amount between the 1st sheet and the 2nd sheet) or B (displacement amount between the 1nd sheet and the 3rd sheet) is out of the specified value, execute the following work: Take out the paper and close the upper cover. Press push switch SW385 [1] once to get into the adjustment mode for A (displacement amount between the 1st sheet and the 2nd sheet).
Page 259 5. Adjustment CAUTION: When adjusting the saddle stitch/fold placement, be sure to perform both fold placement adjustment and saddle stitch adjustment, in that order. When fold placement adjustment or saddle stitch adjustment is performed alone, the adjustment cannot be performed correctly. ■...
Page 260 5. Adjustment 3. Set DIP SW382 [1] on the switch PCB as shown in the figure below. Then, press SW385 once so that the adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 4. Work with the 2 push switches (SW383, 384) by calculating correction value from the measured value. Pressing SW383 [1] moves the folding position [2] upward while pressing SW384 [2] moves the folding position [2] downward.
Page 261 5. Adjustment ● Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. • In the case of A-configuration [2] • In the case of L-configuration [3] Then, press SW385 so that the adjustment is ready now. SW382 SW381 SW383...
Page 262 5. Adjustment 4. Press push switch SW384 [1] once to execute stapling. Note that if the push switch is pressed without the paper on the saddle unit, the machine goes to the position adjustment mode mentioned in step 7). SW382 SW381 SW383 SW384 SW385...
Page 263: Adjusting Position Of Saddle Lead Edge Stopper
5. Adjustment 7. Work with the 2 push switches (SW383, 384) according to displacement amount for the specified value. Pressing SW383 [1] moves the staple position upward while pressing SW384 [2] moves the staple position downward. • Adjustment range: +10 to -10 (correction amount per unit: 0.125mm) After the adjustment value is specified, go through the following procedure.
Page 264 5. Adjustment 3. Free the harness [1] from the Harness Guide [2]. • 12 Connectors [3] 4. Free the 2 harnesses. • 2 Connectors [1] • 3 Wire Saddles [2] • 3 Edge Saddles [3] 5. Remove the Saddle Stitcher Controller PCB and the Harness Guide [1]. •...
Page 265: Adjusting Position For Saddle Alignment Width
5. Adjustment 6. Loosen the 2 fixing screws [1] of the lead edge stopper fixture by approx. quarter turn. 7. Correct the position of the stopper fixture according to the displacement amount (C) for folding position that was measured in step 1). Procedure: Turn the cross-hole screw [1] to adjust the position of the lead edge stopper fixture [2] upward/downward.
Page 266 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. • In the case of A-configuration [2] • In the case of L-configuration [3] Then, press SW385 so that the adjustment is ready now. SW382 SW381 SW383...
Page 267: Bufferless Mode
5. Adjustment 5. Adjust 2 push switches (SW383, 384) so that there will be no gap [D] between the saddle guide plate [1] and the paper edge [2]. Adjustment method is as follows: Pressing SW383 [3] moves the guide plate in A direction while pressing SW384 [4] moves the guide plate in B direction. •...
Page 268: Adjusting Assist Stopper Position
5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press SW385 [1] so that the adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3.
Page 269 5. Adjustment ■ Procedure 1. Set A4 or LTR size paper [1] on the intermediate process tray in the arrow direction, and then measure displacement amount [A] between the paper edge stopper [2] and the assist stopper [3]. When the measurement value (+A or -A) is out of the standard value (within 0 + 0.5 mm in +A direction), perform the following steps to make the value within the range.
Page 270: Adjusting Height Of Staple Inlet Guide
5. Adjustment 3. Loosen the screw [1] of the assist stopper to adjust the displacement amount of the stopper [2] to be within the specified value [3]. CAUTION: If the reference value [3] measured in the previous step is -A, move the stopper [2] in the direction of the white arrow. If the reference value [3] measured in the previous step is +A, move the stopper [2] in the direction of the black arrow.
Page 271 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press SW385 [1] so that the height adjustment for staple inlet guide is ready now. SW382 SW381 SW383...
Page 272: Adjusting Paddle Height
5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. [When the initial setting value is "0".] By pressing SW383 once, the LED [3] indicates "-1" and the staple inlet guide position [4] is moved down. In the same way, by pressing SW384 once, the LED [3] indicates "+1" and the staple inlet guide position [5] is moved up. •...
Page 273 5. Adjustment ■ Preparations 1. Turn ON the power of the host machine to be on to be on standby. 2. Open the front cover and put the door switch tool into the door switch. 3. Remove the switch cover. NOTE: Refer to "“Preparations”...
Page 274: Adjustment In The Case Of Failure In Stacking Performance Of Tray ( When Upward Curl/Downward Curl Occurs)
5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. [When the initial setting value is "0".] By pressing SW383 once, the LED [3] indicates "-1" and the paddle position [4] is moved down. In the same way, by pressing SW384 once, the LED [3] indicates "+1"...
Page 275 5. Adjustment NOTE: Executing this adjustment enables the finisher to increase feeding speed at the timing that the paper's trail edge reaches the delivery roller. As a result, the trail edge of paper does not stay around the delivery outlet and the tray stackability will improve. Execute this adjustment in the case of failure in tray stacking (downward curl) as shown in the figure below or replacing the finisher controller PCB.
Page 276 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3.
Page 277: Adjustment In The Case Of Failure In Stacking Performance Of Tray (Run-On Of Paper When Using Thin Paper)
5. Adjustment 4. Press switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER Adjustment in the Case of Failure in Stacking Performance of Tray (run-on of paper when using thin paper) Execute this adjustment in the case of failure in stacking performance of the tray when using thin paper as shown in the figure below or replacing the finisher controller PCB.
Page 278 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3.
Page 279: Adjustment In The Case Of Canceling Limit For Tray Stack
5. Adjustment 4. Press switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER Adjustment in the Case of Canceling Limit for Tray Stack Execute this adjustment in the case of canceling the limit for tray stacking of coated paper or extra-length paper or replacing the finisher controller PCB.
Page 280 5. Adjustment NOTE: Refer to "“Preparations” on page 177" for details of step 1) to 3). ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383...
Page 281: Adjusting Alignment For Saddle Stapling
5. Adjustment 4. Press switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER Adjusting Alignment for Saddle Stapling CAUTION: Do not touch the drive parts because the finisher works without the covers during checking for this adjustment. This adjustment is executed when replacing or installing/removing the Saddle Stapler or when staple positions (saddle delivery) are displaced at the rear side and the front side.
Page 282 5. Adjustment 6. Remove the switch cover. NOTE: Refer to "“Preparations” on page 177" for details of step 4) to 6). 7. Hold the lever [1] to pull out the saddle unit [2], and then open the saddle right guide [3]. 8.
Page 283 5. Adjustment 10. Press switch SW385 [1] once so that stapling (saddle delivery) is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 11. Press push switch SW384 [1] several times to execute stapling. SW382 SW381 SW383 SW384 SW385 ENTER 12. Press switch SW383 [1] several times to execute folding and delivery of paper. SW382 SW381 SW383...
Page 284: Adjusting Engagement/Disengagement Position Of Saddle Disengagement Roller
5. Adjustment 14. Loosen the 2 screws [1] that secure the saddle stapler. 15. Adjust tilt of the saddle stapler according to the displacement amount of stapling position. • If the stapling position at the front is displaced downward as shown in step 13) (in the case of displacement amount [A]) Remedy: Move the stapler [1] in the direction of the arrow [A] to meet the specified value.
Page 285 5. Adjustment M114 ■ Preparations 1. Turn ON the power of the host machine to be on to be on standby. 2. Open the front cover and put the door switch tool into the door switch. 3. Remove the switch cover. NOTE: Refer to "“Preparations”...
Page 286 5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. [When the initial setting value is "0".] By pressing SW383 once, the LED [3] indicates "-1" and the pressure applied to the disengagement roller [1] is reduced (the disengagement roller is moved in A direction).
Page 287: Adjusting Feeding Distance Of Saddle Disengagement Roller
5. Adjustment 4. Press switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER 5. Execute booklet print from the saddle and check that there is no displacement in staple position. Adjusting Feeding Distance of Saddle Disengagement Roller Execute this adjustment in the case of displacement in staple position.
Page 288 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3.
Page 289: Adjusting Side Registration Of Saddle
5. Adjustment 4. Press switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER Adjusting Side Registration of Saddle Execute this adjustment in the case of frequent jam with the saddle stack guide. NOTE: The cause of jam is because the edge of feeding paper is caught in the hole of this guide due to displacement of the saddle stack guide.
Page 290 5. Adjustment 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER...
Page 291 5. Adjustment 3. Go through the following steps to calculate displacement amount of the saddle stack guide. 3-1) Open the front cover [1]. 3-2) Push the 3 claws [1], and remove the 3 knobs [2]. Knob Claw CAUTION: When the One-way Clutch [1] inside the knob is removed, be sure to install it in the direction where the arrow marking of the One-way Clutch is visible.
Page 292 5. Adjustment • 2 Screws [3] 3-5) Determine the actual measurement value (distance between the feed front side plate and the saddle front side plate) using a scale. 3-6) Calculate displacement amount of the saddle stack guide using the reference value (23.8mm) and the actual measurement value (displacement amount = actual measurement value - reference value).
Page 293: Setting Of Pressless Mode
5. Adjustment 5. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. [When the initial setting value is "0".] By pressing SW383 once, the LED [3] indicates "-1" and the shift unit [4] slides to the front as shown in the figure below (- direction).
Page 294: Adjusting Delivery Angle
5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3.
Page 295 5. Adjustment <In the case of upper curl> <When trailing edge leaning occurred> * Trailing edge leaning: A stacking failure which occurs when trailing edge of paper to be delivered is caught at the delivery outlet depending on the delivery angle. ■...
Page 296 5. Adjustment 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER...
Page 297 5. Adjustment 3. Press push switch SW384 [1] to execute setting. SW382 SW381 SW383 SW384 SW385 ENTER Setting range: -12 to +10 • In the case of lower curl: execute adjustment in - (negative) direction (delivery angle is increased) • In the case of upper curl: execute adjustment in + (positive) direction (delivery angle is reduced: feeding performance is improved) <In the case of lower curl, When take-up feed of paper occurred>...
Page 298: Setting Of Tray Speed
5. Adjustment 4. Press switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER Setting of Tray Speed Execute this adjustment in the case of abnormal sound when the tray is moved up/down. Adjusting method is as follows: ■...
Page 299: Changing Lower Delivery Mode
5. Adjustment 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3. Press push switch SW384 [1] to execute setting. Setting range: 0 to +1 • 0: lifting speed gets slower •...
Page 300 5. Adjustment NOTE: Refer to "“Preparations” on page 177" for details of step 1) to 3). ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383...
Page 301: Adjusting Hole Positions In Feeding Direction
5. Adjustment 3. Press push switch SW384 [1] to execute setting. Setting range: 0 to +5 • 0: Normal mode • 1: Forcible 1 sheet through delivery mode • 2: Forcible stack delivery (with buffer) mode • 3: Forcible 2 sheet through delivery mode •...
Page 302 5. Adjustment 2. Remove the 2 punch stopper units [1]. • 2 screws [2] 3. Remove the spring [1]. 1 spring [1]...
Page 303: Upper/Lower Neat Paddle Position Adjustment
5. Adjustment 4. Loosen the screw [1] to adjust position of the stopper plate [3] by following the scale of the engraved line [2]. • Engraved line [A]: not used [B]: adjustment position at the time of shipment [C]: scale for adjustment 1 increment shifts the punch position toward the paper edge by 1mm.
Page 304 5. Adjustment ■ Preparations 1. Turn ON the power of the host machine to be on to be on standby. 2. Open the front cover and put the door switch tool into the door switch. 3. Remove the switch cover. NOTE: Refer to "“Preparations”...
Page 305 5. Adjustment 3. By pressing the Push Switch SW383 [1] or SW384 [2], mode can be selected. Every time SW384 [2] is pressed, "0: Upper Neat Paddle/1: Lower Neat Paddle" is displayed on the LED [3]. Determine the mode by pressing SW385 [4]. SW382 SW381 SW383...
Page 306 5. Adjustment 4. By pressing the Push Switch SW385 [1], the adjustment value is displayed on LED [3]. Then, press SW383 [4] or SW384 [2] to change the adjustment value in increments of 1 pulse. • Adjustment range: +7 to -7 (shift amount per unit: 1 mm) SW382 SW381 SW383...
Page 307: Punch Skew Tolerance Adjustment Mode
5. Adjustment 5. Press the Push Switch SW385 [1] to complete the adjustment of Neat Paddle position. SW382 SW381 SW383 SW384 SW385 ENTER Punch skew tolerance adjustment mode Execute the adjustment in the following cases. • When displacement of hole position (within 8.5 mm) occurs and paper is skewed on the way from when it passes through the Delivery Outlet until it is aligned with the Alignment Plate at the time of delivery.
Page 308 5. Adjustment 2. Open the front cover and put the door switch tool into the door switch. 3. Remove the switch cover. NOTE: Refer to "“Preparations” on page 177" for details of step 1) to 3). ■ Procedure 1. Set DIP SW382 [1] on the Switch PCB as shown in the figure below. SW382 SW381 SW383...
Page 309: Process Tray Alignment Operation Adjustment Mode With A4, A4R, Ltr, Ltrr Size Paper
5. Adjustment 4. Press the Push Switch SW385 [1] to determine skew correction amount, and complete the adjustment. SW382 SW381 SW383 SW384 SW385 ENTER Process Tray alignment operation adjustment mode with A4, A4R, LTR, LTRR size paper Execute the adjustment in the following cases. •...
Page 310: Side Registration Position Fine Adjustment Mode (Shift Amount Change)
5. Adjustment 2. Press the Push Switch SW385 [1] to complete preparation for the adjustment. SW382 SW381 SW383 SW384 SW385 ENTER 3. By pressing the Push Switch SW383 [1] or SW384 [2], mode can be selected. Every time SW384 [2] is pressed, "0: Deliver as a stack after aligning on the Process Tray/1: Deliver as a stack without aligning on the Process Tray"...
Page 311 5. Adjustment The operation procedure is shown below. ■ Preparations 1. Turn ON the power of the host machine to be on to be on standby. 2. Open the front cover and put the door switch tool into the door switch. 3.
Page 312 5. Adjustment 4. Press the Push Switch SW385 [1] to determine the mode. SW382 SW381 SW383 SW384 SW385 ENTER 5. By pressing the Push Switch SW383 [1] or SW384 [2], mode setting can be changed. Every time SW384 [2] is pressed, "0: Disabled/1: Enabled stitching only/2: Enabled non-stitching only/3: Enabled stitching/ non-stitching"...
Page 313: Adjustment Of The Paper Stack Interval When Connecting The Third-Party Option
5. Adjustment 9. Press SW383 [1] or SW384 [2], and adjust the shift amount in increments of 1 pulse. • Adjustment range: 0 to -40 (shift amount per unit: 0.1 mm) Example) When the adjustment value is -40, the shift amount is decreased by 4 mm. •...
Page 314 5. Adjustment NOTE: Refer to “Preparations” on page 177 for details of step 1 to 3. ■ Procedure 1. Set DIP SW382 [1] on the Switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press the Push Switch SW385 [1] to complete preparation for the adjustment. SW382 SW381 SW383...
Page 315 5. Adjustment 4. Press Push Switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER...
Page 316: Installation
Installation How to View This Installation Procedure........308 Pre-checks........309 Unpacking......... 311 Checking the Contents .....313 Installation Procedure....... 315 Adjusting the Height......332 Connecting the Cable....... 335 Side Registration/Skew Adjustment.. 340 Peeling and Attaching the Labels..344 Finisher Long Sheet Catch Tray-A1..346...
Page 317: How To View This Installation Procedure
6. Installation How to View This Installation Procedure Symbols in Illustrations In this procedure, symbols are used to indicate frequently performed tasks. Screw Tighten Loosen Packaged Item Unused Parts Remove Install Harness (Common for Guides Connector Power Cord and Clamps) Connect Disconnect Connect...
Page 318: Pre-Checks
6. Installation 2. The following space is needed when the equipment Pre-checks is lifted down from pallet. • Pallet • Slope Plate Checking Before Installation • This equipment Platte Slope Equipment CAUTION: • When installing this equipment to the Puncher Unit, be sure to do so before connecting it to the host machine.
Page 319: Points To Note When Moving This Equipment
6. Installation Points to Note When Moving This Equipment When moving this equipment after having unpacked it, be careful by placing a plate, etc.on areas with steps to prevent the casters from hitting those steps. If the casters hit a step, the casters or the base plate may be deformed.
Page 320: Unpacking
6. Installation Unpacking 3. Remove the packaging material at the top of the equipment and pull down the plastic material to the bottom. 1. Remove the packaging box. Packaging Material 2. Take out the included box. CAUTION: When unpacking, do not hold the Feed Guides, otherwise, the equipment may be deformed or damaged depending on the holding positions.
Page 321 6. Installation 5. Lift up the other side in the same way, and remove 8. Turn the Slope Plates over, and align the pin holes the packaging material and plastic material. in the pallet and those in the Slope Plates to insert the 2 pins.
Page 322: Checking The Contents
6. Installation Checking the Contents Parts of Staple Finisher-W1 PRO/Booklet Finisher-W1 PRO [1] Finisher X 1 [2] Latch Receiver (Front) [3] Latch Receiver (Rear) [4] Positioning Pin X 1 [5] LAN Cable X 1 [6] Cover Spacer X 2 [7] Delivery Guide Up X 1...
Page 323 • When installing to the Buffer Pass Unit of imagePress C165 Series Parts of Accessory Interface Kit-A1 [1] Rear Gap Sheet NOTE: [1]: When installing the Staple Finisher-W1 PRO/Booklet Finisher-W1 PRO to the Buffer Pass Unit of imagePress C165 Series, use it.
Page 324: Installation Procedure
6. Installation Installation Procedure 7. Remove the screw on the Latch Receiver (Front) (the removed screw will be used when connecting the Preparing the Finisher for upstream equipment). Installation 1. Remove all tapes attached to the equipment and packaging materials from the equipment. 2.
Page 325: Connecting To The Host Machine/Buffer Pass Unit
6. Installation (the removed screw will be used when connecting the upstream equipment). 11. Affix the Rear Gap Sheet supplied in the Accessory Interface Kit-A1 to the step of the frame. Connecting to the Host Machine/Buffer Pass Unit NOTE: NOTE: Perform steps 10 and 11 only when connecting to the •...
Page 326 6. Installation 2. Install the Latch Receiver (Front) and Latch Receiver NOTE: (Rear) to the host machine. Perform steps 4 and 5 when the Delivery Guide • 2 Screws (RS tightening; M4x10) each (Upper/Lower) is not installed to the host machine (iR- ADV 8700 Series , iR-ADV 8500 Series).
Page 327 6. Installation 6. Affix the Blind Sheet. 7. Raise the Latch Receiver (Front) to lock it to the cover, and align the Positioning Pin on the host machine side with the hole in the Positioning Plate NOTE: of the Finisher to connect the Finisher and the host Perform this work in the following cases.
Page 328 6. Installation 8. Lower the Latch Receiver (Front) to secure it. 11. Check the height of the finisher and the upstream equipment. If the difference is out of the range, • 1 Screw (use the screw removed in step 7 of adjust the height.
Page 329 6. Installation < imagePRESS C165 Series > 13. Remove the screw on the rear lower side of the host CAUTION: machine (the removed screw will be used in step 14). The height difference should be within 22 +/-2.0 mm. NOTE: This work is performed when connecting to the iR-ADV DX 8700 Series, iR-ADV 8500 Series, imagePRESS C165 22 +/- 2.0 mm...
Page 330: Connecting To The Paper Folding Unit
6. Installation 14. Connect the Shunt Cable. < imagePRESS C165 Series > • 1 Screw (use the screw removed in step 13) < iR-ADV DX 8700 Series, iR-ADV 8500 Series > • 1 Screw (RS tightening; M4x10) • 1 Screw (use the screw removed in step 13) •...
Page 331 6. Installation 1. Install the Latch Receiver (Front) and Latch Receiver 2. Install the Positioning Pin. (Rear) on the left side of the Paper Folding Unit. • 2 Screws (RS tightening; M4x10) CAUTION: Be sure to check the marks on the Latch Receivers to ensure correct installation.
Page 332 6. Installation CAUTION: 4. Raise the Latch Receiver (Front) to lock it to the When connecting the rear side, pay attention not to trap cover, and align the Positioning Pin on the Paper the cable. Folding Unit side with the hole in the Positioning Plate of the Finisher to connect the Finisher and the Paper Folding Unit.
Page 333 6. Installation 7. Move the Latch Receiver (Rear) in the direction of the 9. Insert the connector into the Finisher Controller PCB arrow and slide it onto the pin to secure it. and secure the cable. • 1 Screw (use the screw removed in step 9 of •...
Page 334: Connecting To The Document Insertion Unit
6. Installation 11. Install the Rear Cover. 13. Connect the Shunt Cable. • 8 Screws • 2 Screws (RS Tightening; M4x10) RS tightening M4 x10 Tighten Connecting to the Document 12. Install the Rear Small Cover. Insertion Unit • 2 Hooks •...
Page 335 6. Installation 1. Install the Latch Receiver (Front) and Latch Receiver 2. Install the Positioning Pin. (Rear) on the left side of the Document Insertion • 2 Screws (RS Tightening; M4x10) Unit. • 2 Screws (RS tightening; M4x10) each CAUTION: RS Tightening Be sure to check the marks on the Latch Receivers to M4x10...
Page 336 6. Installation <Rear side> 6. Move the Latch Receiver (Rear) in the direction of the arrow and slide it onto the pin to secure it. • 1 Screw (use the screw removed in step 9 of "Preparing the Finisher for Installation") Positioning Pin Hole 4.
Page 337: Connecting To The Multi Function Professional Puncher
6. Installation 8. Install the Rear Small Cover. 1. Open the Front Cover and Upper Cover. • 2 Hooks • 1 Screw Hook 9. Connect the Shunt Cable. • 2 Screws (RS tightening; M4x10) 2. Remove the Latch Base Cover and the screw of the Small Cover (the removed screw from the Small Cover will not be used).
Page 338 6. Installation 3. Pull the Latch Base Cover towards the front, and 5. Install the Latch Receiver (Front) and Latch Receiver remove the Small Cover in the direction of the arrow. (Rear) on the left side of Multi Function Professional Puncher.
Page 339 6. Installation 7. Raise the Latch Receiver (Front) to lock it to the 8. Lower the Latch Receiver (Front) to secure it. cover, and align the Positioning Pin on the Multi • 1 Screw (use the screw removed in step 7 of Function Professional Puncher side with the hole in "Preparing the Finisher for Installation") the Positioning Plate of the Finisher to connect the...
Page 340 6. Installation 14. Connect the Shunt Cable. • 1 Screw (use the screw removed in step 13) 11. Check the height of the finisher and Multi Function • 1 Screw (RS tightening; M4x10) Professional Puncher. CAUTION: RS Tightening The height difference should be within +/-2.0 mm. If the M4 x10 difference is more than +/-2.0 mm, adjust the height as described in "Adjusting the Height".
Page 341: Adjusting The Height
6. Installation Adjusting the Height 2. If the height difference is out of the range, adjust the height. Depending on the status of the floor of the installation site, the height of the finisher may need to be adjusted. If the NOTE: height is not properly adjusted, trouble such as paper Adjust the height with the 4 casters shown in the figure.
Page 342 6. Installation 3. In the case of the Booklet Finisher, remove the 5. Remove the Rear Cover. Saddle Inner Cover (Lower). • 2 Screws (to loosen) • 4 Screws (3 RS Tightenings, 1 W Sems) • 6 Screws • 1 Knob Knob Saddle Inner Cover (Lower) 4.
Page 343 6. Installation 7. Loosen the Fixation Nut of the caster with the 10. Adjust the other 3 casters in the same way. wrench in the direction of [A]. Fixation Nut 11. Reconnect the finisher to the upstream equipment and check the height. If it is out of range, adjust the height of upstream machines in order, from the finisher.
Page 344: Connecting The Cable
6. Installation < imagePRESS C910/C810/C710/C660 Series, Connecting the Cable imagePRESS C850/C750/C650/C65 Series> • When the LAN Cable is not connected to the host machine, take off Box Left Cover. CAUTION: When connecting the LAN Cable, be sure to turn OFF the host machine and disconnect the power plug from the outlet beforehand.
Page 345 6. Installation < imagePRESS C910/C810/C710/C660 Series, imagePRESS C850/C750/C650/C65 Series > 2. Install the Wire Saddle on the Rear Cover of the finisher. 3. Insert the LAN Cable into the host machine and this equipment, and route the cable. < iR-ADV DX 8700 Series, iR-ADV 8500 Series >...
Page 346: Connection With The Paper Folding Unit
6. Installation < imagePRESS C165 Series > 1. Connect the host machine and the upstream CAUTION: equipment with the LAN Cable, and secure the cable. When there are 2 ports, insert it to the upper port. • 2 Wire Saddle Connection with the Document Insertion Unit CAUTION:...
Page 347: Connection With The Multi Function Professional Puncher
6. Installation 1. Connect the host machine and the upstream 1. Connect the host machine and the upstream equipment with the LAN Cable, and secure the cable. equipment with the LAN Cable, and secure the cable. • 1 Wire Saddle •...
Page 348 6. Installation 4. Turn ON the main power switch of the host machine. 5. If a message prompting the user to update the version appears, press [Update] to automatically update the version of this equipment. NOTE: If [Skip] is selected, a message prompting the user to update the version will appear every time the host machine is started.
Page 349: Side Registration/Skew Adjustment
6. Installation ■ Procedure Side Registration/Skew Adjustment 1. Be sure to write down the setting of DIP Switch (SW382) on the Switch PCB. CAUTION: Only when the Puncher Unit is installed to the Finisher, perform this item. 2. Set DIP Switch SW382 on the Switch PCB as shown in the figure (1, 4, 6, 8: ON), and press the ENTER button (SW385) so that "0"...
Page 350: Side Registration Adjustment
6. Installation Skew Adjustment 5. Press the ENTER button (SW385) to end adjustment mode. If the adjustment values (rough guide) are within the 1. Remove the 3 knobs. range, restore the DIP Switch settings and install the • 3 Claws removed covers and other parts.
Page 351 6. Installation 2. Lift up the Upper Cover in the direction of the arrow 4. Loosen the 2 screws of the Latch Base (Front). and remove the Inner Cover (Upper). If the value displayed in "Checking the Adjusted Value" • 4 Screws was a "+"...
Page 352 6. Installation 5. Loosen the 2 screws of the Latch Base (Rear). 9. Restore the DIP Switch settings and install the removed covers and other parts. If the value displayed in "Checking the Adjusted Value" was a "+" (positive) value, move the plate in the direction of [A] and then tighten the 2 screws.
Page 353: Peeling And Attaching The Labels
6. Installation Peeling and Attaching the 3. Attach the Overall Map Label. Labels • 7 Claws 1. Peel off the F label. < iR-ADV DX Series, iR-ADV Series > • Peel off the F label which is attached to the Finisher Front Cover.
Page 354 6. Installation 5. Affix over the LED Lamp Label. (EUR only) 7. Affix the Saddle Return Attention Label according to the location over the existing ones. Saddle Return Attention Label LED Lamp Label 6. Pull out the Saddle Unit. 8. Put the Saddle Unit back. 9.
Page 355: Finisher Long Sheet Catch Tray-A1
6. Installation Finisher Long Sheet Catch Tray-A1 Checking before Installation ■ Checking the Installation Space The space required for installation and maintenance work is shown below. 1020 mm 1000 mm or more NOTE: *1: Make sure to provide at least 500 mm of space if the machine is installed only with Finisher. ■...
Page 356: Checking The Contents
6. Installation Checking the Contents Check that none of the included parts is missing. Screw (Binding; M4x10) <Others> Other bundled items such as Installation Procedure, leaflets, etc. Installation Procedure CAUTION: Check the following; • The main power switch is OFF and the power plug is disconnected from the outlet. •...
Page 357 6. Installation ■ Preparation of the Finisher While holding the Delivery Tray (Lower) with one hand, use a screwdriver to release the stopper and move down tray by approximately 100mm from the Neat Stack Unit (Lower). CAUTION: Hold the tray with one hand while releasing the stopper to avoid its free-fall. Neat Stack Unit (Lower) Delivery Tray (Lower)
Page 358 6. Installation While holding the Delivery Tray (Upper) with one hand, use a screwdriver to release the stopper and move down tray by approximately 100mm from the Neat Stack Unit (Upper). CAUTION: • Hold the tray with one hand while releasing the stopper to avoid its free-fall. •...
Page 359 6. Installation ■ Installing the Finisher Long Sheet Catch Tray...
Page 360: Checking After Installation
6. Installation Screw (Binding; M4x10) Checking after Installation ■ Disposal Parts Following disposal parts are remained after the installation procedure.
Page 361 6. Installation ■ Setting after Installation NOTE: Check that the Delivery Tray (Lower) is below the Delivery Tray (Lower) Sensor. If the Delivery Tray (Lower) is above the Delivery Tray (Lower) Sensor, an error occurs when the power is turned. ●...
Page 362: Removing The Finisher Long Sheet Catch Tray
6. Installation 2. Insert the power plug of the host machine. 3. Turn ON the main power switch of the host machine. 4. If a message prompting the user to update the version appears, press [Update] to automatically update the version of this equipment.
Page 363 6. Installation While holdring the Delivery Tray (Lower) with one hand, use a screwdriver to release the stopper and move down tray by approximately 100mm from the the Neat Stack Unit (Lower). CAUTION: Hold the tray with one hand while releasing the stopper to avoid its free-fall. Neat Stack Unit (Lower) Delivery Tray (Lower)
Page 364 6. Installation While holdring the Finisher Long Sheet Catch Tray with one hand, use a screwdriver to release the stopper and move down tray by approximately 100mm from the the Neat Stack Unit (Upper). CAUTION: • Hold the tray with one hand while releasing the stopper to avoid its free-fall. •...
Page 365: Appendices
APPENDICES Service Tools........357 General Circuit Diagram....358...
Page 366: Service Tools
Service Tools Service Tools Service Tools The followings are the required tools to perform the service operation. Tool name Tool number Usage/remarks Door switch tool 4Y8-6015 Front door switch ON Solvents and Oils Name Description Remarks Alcohol Cleaning: • Do not bring near fire. e.g., glass, plastic, rubber •...
Page 367: General Circuit Diagram
General Circuit Diagram General Circuit Diagram General Circuit Diagram (Finisher 1/7) 100V/200V SOLD1 SOLD2 J471 Inlet SOLD3 UN12 AC noise filter PCB MT1003 GN/Y J474 J475 J474 J473 J472 FT1019 FT1020 Outlet for FT1021 Professional Puncher MT1004 Power cooling fan 1 FT1022 Power cooling 2 (J101)
Page 368: General Circuit Diagram (Finisher 2/7)
General Circuit Diagram General Circuit Diagram (Finisher 2/7) Finisher controller PCB J129 J127 J156 J161 J128 J522D J2594D 12 11 10 9 J522DH J2594LH J522L J2594L J525D J539D J524D J525DH J520D J526D J2595DH J638 J519D J518D J525L J520LH J526LH J539LH J524LH J2595D J515...
Page 369: General Circuit Diagram (Finisher 3/7)
General Circuit Diagram General Circuit Diagram (Finisher 3/7) Inlet roller disengage motor PS43 Inlet roller J3000D HP sensor Inlet sensor J159 ASSIST-R3-SL +24V Finisher controller PCB J542L PS24 J542DH J544 Paper trailing edge Lower J3102 Saddle path drop guide HP sensor J542D delivery sensor J125...
Page 370: General Circuit Diagram (Finisher 4/7)
General Circuit Diagram General Circuit Diagram (Finisher 4/7) Finisher controller PCB J145 J106 J140 J152 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 J615D J623D J633D J2597DH 18 17 16 15 14 13 12 11 10 9 J615DH J623DH J633DH...
Page 371: General Circuit Diagram (Finisher 5/7)
General Circuit Diagram General Circuit Diagram (Finisher 5/7) Finisher controller PCB J122 J139 J141 J121 J123 J111 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 J620D J680 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9...
Page 372: General Circuit Diagram (Finisher 6/7)
General Circuit Diagram General Circuit Diagram (Finisher 6/7) J109B J109A J108B J108A Finisher controller PCB B15 A15 J109WH B18 A18 J108WH MT1012 MT1013 MT1014 MT1015 J2535 J703 J702 J2533 J2534 J292A J2544 J704 J705 J2541 J2542 J2543 J292B UN10 UN11 Tray A motor driver PCB Tray B motor driver PCB PS48...
Page 373: General Circuit Diagram (Finisher 7/7)
General Circuit Diagram General Circuit Diagram (Finisher 7/7) Finisher controller PCB J151 J150 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 J501 J502 UN201 J505 Neat Driver PCB J506 J504 J503 J2507D 17 16 15 14 13 12 11 10 9 J2519DH...
Page 374: General Circuit Diagram (Saddle 1/3)
General Circuit Diagram General Circuit Diagram (Saddle 1/3) Finisher controller PCB Relay PCB J105 J104 J107 J421 J104_BUS[0:29] J1002D_BUS[0:29] J1003D J1002D J1001F J942DH J942D 13 12 11 10 9 J1001M J1002L J1002LH J942L J1003L J1003LH J1002L_BUS[0:29] J202_BUS[0:29] J201 J203 J202 J931 J932 J933...
Page 375: General Circuit Diagram (Saddle 2/3)
General Circuit Diagram General Circuit Diagram (Saddle 2/3) PS110 PS116 PS115 Saddle press Saddle press Saddle press HP sensor position sensor motor sensor M104 M113 M101 M114 PS122 PS107 PS101 PS108 PS118 PS103 Saddle roller Saddle tapping Saddle feed motor Saddle lead-in roller Saddle lead-in Saddle roller...
Page 376: General Circuit Diagram (Saddle 3/3)
General Circuit Diagram General Circuit Diagram (Saddle 3/3) M105 M106 M108 M115 CL101 Saddle paper Saddle folder Saddle press PS125 Saddle clamp Saddle folding roller push-on /feeder motor motor PS123 PS124 motor disengagement clutch Saddle clamp plate motor Saddle clamp motor rotation Saddle folding roller HP sensor...

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