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Universal Groomer Drive MVP Kit
Reelmaster
Units with 5-inch or 7-inch Reel
Model No. 140-5605
Model No. 140-5607
Introduction
Important:
Before installing this kit, ensure that
you have a compatible cutting unit:
140-5605 is designed for use on Reelmaster DPA
Cutting Units with a 5-inch reel.
140-5607 is designed for use on Reelmaster DPA
Cutting Units with a 7-inch reel.
Refer to the following table for further detail:
Universal
Compatible Cutting
Groomer
Units
Drive Kit
140-5605
All aluminum side
plate cutting units,
Models 03911/2,
03485/6, 03621/3/4,
and 03487/8/9
140-5607
All aluminum side
plate cutting units,
Models 03636/7/8/9,
03641/43, and 03721/2
Read this information carefully to learn how to operate
and maintain your product properly and to avoid
injury and product damage. You are responsible for
operating the product properly and safely.
Visit www.Toro.com for product and accessory
information, help finding a dealer, or to register your
product.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your product ready.
identifies the location of the model and serial numbers
on the product. Write the numbers in the space
provided.
© 2021—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
18-inch, 22-inch, or 27-inch EdgeSeries
Incompatible Cutting
Units
Painted red side plate
DPA cutting units,
Models 03661, 03694/5
Painted red side plate
DPA cutting units,
Models 03681/2,
03696/7/8/9, 03693,
and 03863/4
Figure 1
Register at www.Toro.com.
Figure 1
1. Model and serial number location
Model No.
Serial No.
Original Instructions (EN)
Printed in the USA
All Rights Reserved
Form No. 3445-824 Rev A
™
Cutting
Installation Instructions
*3445-824*
g346921
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Related Manuals for Toro 140-5605
Summary of Contents for Toro 140-5605
- Page 1 Important: Before installing this kit, ensure that you have a compatible cutting unit: 140-5605 is designed for use on Reelmaster DPA Cutting Units with a 5-inch reel. 140-5607 is designed for use on Reelmaster DPA Cutting Units with a 7-inch reel.
- Page 2 Bearing shield Adjuster collar Install the idler assembly. Stub-shaft assembly Flange nut (3/4 inch) Flange locknut (3/8 inch)—Model 140-5605 only Jam locknut (3/8 inch)—Model 140-5607 only Left HOC bracket assembly Right HOC bracket assembly Install the HOC bracket assemblies and Shoulder bolt the front roller.
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Page 3: Preparing The Machine
Long-handled pry bar (3/8 x 12 inches) Service Tools Oil syringe (optional), Part No. 137-0872; refer to Changing the Gearbox Lubricant (page 19). Drive shaft tool (optional), Part No. 137-0920; refer to your traction unit Service Manual or contact your authorized Toro distributor. - Page 4 Restrain the reel to install the new insert; Restraining the Reel for Installing Threaded Inserts (page 22). Apply medium-strength thread-locking Preparing the Cutting Unit compound (such as Blue Loctite® 243) to the threads of the new longer splined insert, and secure it to the reel shaft.
- Page 5 Installing the Weight Bracket and the Groomer Drive Box Parts needed for this procedure: Weight bracket Hex-socket, button-head bolt (3/8 x 3/4 inch) g037064 Figure 5 Right (yellow) reel adapter 1. Flange-head bolts 2. Support rod Left (green) reel adapter Groomer drive box Install the 2 existing flange-head bolts from the inside of the cutting unit, and secure...
- Page 6 Attach the appropriate reel adapter to the groomer shaft (Figure 7) and torque it to 150 to 163 N∙m (110 to 120 ft-lb). Note: Use the yellow adapter on the right side of the machine; use the green adapter on the left side of the machine.
- Page 7 O-ring Idler assembly Bearing shield Adjuster collar Stub-shaft assembly Flange nut (3/4 inch) Flange locknut (3/8 inch)—Model 140-5605 only Jam locknut (3/8 inch)—Model 140-5607 only Procedure Assemble the parts that make up the idler assembly as shown in Figure 10. Torque the flange nut (3/4 inch) to 37 to 45 N∙m (27 to 33...
- Page 8 Apply medium-strength cylindrical bonding retaining compound (such as Blue Loctite 242 ® to the shoulder bolts prior to installing the adjuster arms to the groomer drive box and the idler assembly. Installing the HOC Bracket On the groomer box side, position the Assemblies and the Front adjuster-arm rod of the HOC bracket on the inside of the groomer drive box and secure it...
- Page 9 On the idler assembly side, align the adjuster-arm rod of the HOC bracket with the adjuster collar on the idler assembly and secure it with a shoulder bolt as shown in Figure torque the shoulder bolt to 20 to 26 N⋅m (15 to 19 ft-lb).
- Page 10 Install the cap as shown in Figure Installing the Groomer Assembly and Optional Broomer Kit Groomer and Broomer Kits Come g346927 Figure 15 Separately 1. Cap 2. Apply Green Loctite 609® Parts needed for this procedure: If you are installing the groomer at the left side of the machine, perform the following (Figure 16):...
- Page 11 g240752 Figure 17 1. Drive-stub shaft 4. Shaft clamp (4) 2. Groomer assembly 5. Bolt (4) Torque to 5 to 7 g032403 N∙m (46 to 60 in-lb) Figure 18 3. Jam nut (4) 1. Strap buckle 3. Strap 2. Retaining nut 4.
- Page 12 g032402 Figure 20 1. Brush 2. Blade Loosely wrap the straps, as shown in Figure 18, around the groomer reel shaft and brushes, inserting the straps in the grooves in the brushes Figure Position the straps on the brushes using the following table: Reel Size Strap Spacing...
- Page 13 Subtract the desired (0.75 inch or 19 mm) spring length from the current spring length, and divide this difference by 0.06 inches to determine how many washers you need to add to achieve the desired spring length. Adjusting the Groomer Spring Force Parts needed for this procedure: –...
- Page 14 Installing the Angled Fitting For Reelmaster 3550 and 3555 Machines—#1 Front, Center Cutting Location and Kit Model 145-5605 Only Parts needed for this procedure: Hydraulic fitting—45° (Part No. 340–101; sold separately) Procedure Important: For Reelmaster 3550 and 3555 machines—#1 front, center cutting location and kit Model 145-5605 only;...
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Page 15: Operation
Operation • The type of grass • The overall management program (i.e., irrigation, fertilizing, spraying, coring, overseeding, etc.) Introduction • Traffic Grooming is performed in the turf canopy above the • Stress periods (i.e., high temperatures, high soil level. Grooming promotes vertical growth of grass humidity, unusually high traffic) plants, reduces grain, and severs stolons, producing a denser turf. - Page 16 Adjusting the Groomer Repeat step at the opposite end of the groomer, then check the setting on the first side Height of groomer. The height setting on both ends of the groomer should be identical. Adjust the height as DANGER required.
- Page 17 Height-of-Cut (HOC) and Height-of-Groom (HOG) Recommended Range Height-of-Cut Height-of-Cut Number of Recommended HOG = HOC - Recommended HOG = HOC - (mm) (inch) Rear Roller Groomer Engagement Groomer Engagement Spacers (mm) (inch) 0.250 3.1 to 6.3 0.125 to 0.250 0.375 4.7 to 9.5 0.187 to 0.375 0.375...
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Page 18: Transporting The Machine
Testing the Groomer Transporting the Machine Performance To mow without the groomer or transport the machine, move the quick-up lever to the T position RANSPORT Important: Improper or over-aggressive use of (Figure 26). the grooming reel (i.e., too deep or too frequent Note: This moves the groomer reel into a raised grooming) may cause unnecessary stress on the... -
Page 19: Maintenance
Maintenance DANGER Contact with the reels or other moving parts can result in personal injury. • Before making any adjustments to the cutting units, disengage the reels, set the parking brake, shut off the engine, and remove the key. • Keep your hands and clothing away from the reels or other moving parts. - Page 20 If you have any issues removing the Remove the groomer drive box from the cutting groomer drive box, refer to your traction unit reel by turning the groomer drive hex-head Service Manual or contact your authorized Toro (Figure 30). distributor.
- Page 21 Cleaning the Grooming Restraining the Reel Reel WARNING Service Interval: After each use The cutting reel blades are sharp and capable Clean off the grooming reel after using it by spraying of amputating hands and feet. it with water. Do not direct the water stream •...
- Page 22 Restraining the Reel for Installing Threaded Inserts Insert a long-handled pry bar (recommended 3/8 x 12 inches with a screwdriver handle) through the front of the cutting reel, closest to the side of the cutting unit that you are torquing (Figure 33).
- Page 23 Notes:...
- Page 24 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.