Toro Workman 3100 Operator's Manual
Air cooled gas utility vehicle
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Summary of Contents for Toro Workman 3100
- Page 1 Form No. 3328–381 Workman 3100 Air Cooled Gas Utility Vehicle Model No. 07214—Serial No. 230000001 and Up Operator’s Manual English (EN)
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Page 2: Table Of Contents
Stopping Engine ......The Toro General Commercial Products Warranty . . . 2002 by The Toro Company... -
Page 3: Introduction
Whenever you need service, genuine Toro parts, or ANSI/NFPA 30 additional information, contact an Authorized Toro Distributor or Toro Customer Service and have the model National Fire Protection Association: and serial numbers of your product ready. These numbers ANSI/NFPA #505; Powered Industrial Trucks... - Page 4 Keep replacement manual is available by sending complete nozzle in contact with container while filling. Remove model and serial number to: The Toro Company, 8111 equipment from vehicle bed before filling Lyndale Avenue South, Minneapolis, Minnesota 55420.
- Page 5 machine. After every two years, replace the interlock – Avoid sudden stops and starts. Do not go from switches in the safety system, whether they are working reverse to forward or forward to reverse without properly or not. first coming to a complete stop. –...
- Page 6 The TORO Company. applying pressure to the system. This vehicle should not be modified without the TORO Keep body and hands away from pin hole leaks or Company’s authorization. Direct any inquiries to The nozzles that eject hydraulic fluid under high pressure.
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Page 7: Safety And Instruction Decals
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 106-6731 93-9852 1. Warning—read the 2. Crushing hazard—install the Operator’s Manual. - Page 8 93-9442 87-5910 1. Maximum tongue weight 2. For information on 1. Slow 2. Fast is 90 kg; maximum trailer transmission fluid, read weight is 680 kg. the Operator’s Manual. 93-6687 1. Do not step here. 87-5960 93-7814 1. Entanglement hazard, belt—stay away from moving parts. 87-6010 93-6689 1.
- Page 9 93-9449 93-9899 1. Read the Operator’s 3. Add grease (9 grease Manual. points). 1. Crushing hazard—install the cylinder lock. 2. Grease every 100 hours. 93-9868 1. Crushing hazard of hand—read the Operator’s Manual. 105-4219 93-9879 1. Stored energy hazard—read the Operator’s Manual. 93-8071 1.
- Page 10 105-4215 1. Warning—avoid pinch points. 105-4214 1. Warning—the machine 4. The passenger should can tip. hold the hip restraint and 87-5970 hand hold. 2. Do not jump from a tipping machine. 5. Lean away from the direction the machine is 3.
- Page 11 87-5920 87-7910...
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Page 12: Specifications
Specifications Note: Specifications and design subject to change without notice. General Specifications 4 wheel step through, out front operator style, two person vehicle. Certified to meet Type ANSI Specifications B56.8a–1994. Kohler, 4 cycle, air cooled, 23 hp @ 3600 rpm, 41.1 cu. in. (674 cc) displacement. Engine Mechanical fuel pump, 2 qt. - Page 13 Base Weight 1275 lbs. (Dry w/o flatbed) Rated Capacity 2,725 lbs. (includes 200 lb. operator, 200 lb. passenger and loaded attachment). Maximum. Gross Vehicle 4,000 lbs. Weight Tongue weight 200 lbs. Tow Capacity Maximum trailer weight 1,500 lbs. Ground Clearance 7”...
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Page 14: Setup
Install steering wheel Washer Fenders–Front Phillips screw Install front fenders Washer Locknut 10–24 ROPS Capscrew 1/2–13 x 3” lg. Mount ROPS Locknuts 1/2–13 Operator’s Manual (vehicle) Read before operating the machine. Parts Catalog Registration Card Fill out and return to Toro. -
Page 15: Install Wheels
Install Wheels Install Front Fenders 1. Remove and discard fasteners securing wheels. 1. Mount a fender to each side of skirt with (7) 10–24 Phillips screws, flat washers and locknuts. 2. Mount wheels and torque nuts to 55–75 ft-lb. Figure 3 1. -
Page 16: Activate And Charge Battery
Activate and Charge Battery 2. Remove capscrew, washers and locknut securing battery hold down to battery base. Remove hold down and slide battery out of battery base. If battery is not filled with electrolyte or activated, it must be removed from vehicle, filled with electrolyte and 3. -
Page 17: Full Bed Removal
3. Remove clevis pins securing cylinder rod ends to bed Warning mounting plates by pushing pins towards inside (Fig. 8). 4. Remove lynch pins and clevis pins securing pivot Incorrect battery cable routing could damage the brackets to frame channels (Fig. 8). machine and cables causing sparks. - Page 18 3. With bed lowered, secure each cylinder rod end, to appropriate slots in bed mounting plates with clevis pin and lynch pin. Insert clevis pin from outside of bed with lynch pin toward outside (Fig. 8). Rear slots are for full bed installation and front slots are for 2/3 bed installation.
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Page 19: Before Operating
Fuel tank capacity is approximately 7 gallons. 1. Dipstick 2. Filler cap The Toro Company Strongly Recommends The Use Of Fresh, Clean, Unleaded Regular Grade Gasoline In Toro Gasoline Powered Products. Unleaded Gasoline 3. The engine uses any high-quality detergent oil having Burns Cleaner, Extends Engine Life, And Promotes the American Petroleum Institute -API- “service... -
Page 20: Check Transaxle / Hydraulic Fluid
2. Remove fuel tank cap. 3. Unscrew dipstick from top of transaxle and wipe it with a clean rag. Danger Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. -
Page 21: Check Torque Of Wheel Nuts
Check Torque Of Wheel Nuts 20” FRONT TIRES Warning Failure to maintain proper torque of the wheel nuts could result in failure or loss of wheel and may result in personal injury. Torque the front and rear wheel nuts to 55–75 ft.-lb. -
Page 22: Operation
Operation Caution Note: Determine the left and right side of the machine from Worn or misadjusted brakes may result in the normal operating position. personal injury. If brake pedal travels to within 1–1/2” of the vehicle floor board, the brakes must Controls be adjusted or repaired. - Page 23 Choke Hydraulic Lift Lock To start a cold engine, close carburetor choke (Fig. 16) by Locks lift lever so hydraulic cylinders do not operate when pulling choke control upward to ON position. After engine vehicle is not equipped with a bed (Fig. 16). starts, regulate choke to keep engine running smoothly.
- Page 24 ON, stop vehicle, turn off engine and check oil level. If oil level was low, but adding oil does not cause light to go out when engine is restarted, turn engine off immediately and contact your local TORO distributor for assistance. To check operation of warning lights: 1.
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Page 25: Pre-Starting Checks
Check all fluid levels and add the appropriate amount of 5. When vehicle gains enough speed, remove foot from Toro specified fluids, if any are found to be low. accelerator pedal, fully depress clutch pedal, move gear Check brake pedal operation. -
Page 26: Check Interlock System
To assure optimum performance of the brake system, pedal, accelerator pedal, and gear shift. It is important to burnish (break–in) the brakes before use. To burnish remember, however, that this vehicle is not a passenger car. brakes: Operate the vehicle at full speed for 3 minutes, It is a work vehicle and is designed for off road use only. -
Page 27: Passengers
Tipovers Never drive too fast for the conditions. If there is any doubt about how fast to drive, slow down. The TORO WORKMAN is equipped with a roll bar, hip restraints, shoulder restraints and hand hold. The ROPS When using heavy attachments (more than 1000 pounds), system used on the vehicle will reduce the risk of serious or such as sprayers, top dressers, or spreaders, etc., operating... -
Page 28: Hills
The best way to prevent accidents involving utility vehicles is through continuous supervision and training of operators and paying constant attention to the area in which vehicle is being operated. The best way for operators to prevent serious injury or death to themselves or others, is to familiarize themselves with the proper operation of the utility vehicle, to stay alert and to avoid actions or conditions which could result in a... -
Page 29: Loading And Dumping
Note: The Workman has excellent hill climbing ability. the total weight is one way to reduce the risk of a tip over. The differential lock will increase this ability. Hill climbing Distributing the load as low as possible is another way to traction can also be increased by adding weight to the rear reduce the risk of a tip over. -
Page 30: Transporting Vehicle
Towing Vehicle Warning In case of emergency, the vehicle can be towed for a short distance. However, Toro does not recommend this as a Tipping or rolling the vehicle on a hill will cause standard procedure. serious injury. The extra traction available with the differential... -
Page 31: Maintenance
Maintenance Note: Determine the left and right side of the machine from the normal operating position. Service Interval Chart... -
Page 32: Lubrication
Lubrication The vehicle has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If machine is operated under normal conditions, lubricate all bearings and bushings after every 100 hours of operation. More frequent lubrication is required if used for heavy duty vehicle operations. -
Page 33: Recommended Maintenance Schedule
Maintenance Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval After first 5 hours Replace the engine oil and filter. Check cable adjustments Check pump drive belt tension After first 10 hours Torque wheel lug nuts Replace transaxle filter Check the battery fluid level. Check the battery cable connections. -
Page 34: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Maintenance Check Item Check the safety interlock operation. Check service and park brake operation. Check the fuel level. Check the accelerator operation Check the clutch and shifter operation Check the engine oil level. -
Page 35: Heavy Duty Operation
Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Heavy Duty Operation Warning Important If the vehicle is subjected to any of the conditions listed below, maintenance should be performed Before servicing or making adjustments to the twice as frequently:... -
Page 36: Jacking Vehicle
3. Push bed support onto cylinder rod, making sure 3. The jacking point at the front of the vehicle is under the support end tabs rest on end of cylinder barrel and on front center frame support and at the rear it is under the cylinder rod end (Fig. -
Page 37: Changing Engine Oil And Filter
Inspect paper element every 25 hours of operation and 3. Remove oil filter. Apply a light coat of clean oil to the replace if dirty or damaged. Change paper element every new filter seal before screwing it on. Screw filter on 200 hours. -
Page 38: Removing Debris From Engine
4. Remove clamps securing fuel filter to fuel lines. Adjusting Choke 5. Install new fuel filter to fuel lines with clamps 1. Raise bed and place safety support on extended lift previously removed. Filter to be mounted so arrow cylinder to hold up bed. Stop engine and engage points toward carburetor. -
Page 39: Adjusting Accelerator
Adjusting Accelerator pedal arm and top of diamond tread floor plate, when a 25 lb. force is applied to center of pedal. Tighten locknut. Check adjustment every 200 hours. 1. Position vehicle on level surface, stop engine and engage the parking brake. 2. -
Page 40: Replacing Transaxle / Hydraulic Filter
Replacing Transaxle Filter Initially, replace the hydraulic filter after 10 operating hours, thereafter, replace filter every 800 hours. Use the Toro replacement filter (Part No. 54–0110). Important Use of any other filter may void the warranty on some components. -
Page 41: Adjusting Clutch Pedal
5. Verify that rear edge of clutch pedal is 5.5” + .12” from top of floor plate diamond pattern. If dimension is not attained, adjust clutch pedal upstop. Note: The clutch free play should never be less than .75”. 6. Tighten jam nuts after adjustment has been attained. 7. -
Page 42: Adjusting High-Low Cable
2. Remove clevis pins securing shift cables to transaxle shift arms. Figure 46 .035” + .025 1. Shift arm (1st – Rev.) 3. Shift arm (High–low) 2. Shift arm (2nd – 3rd) Figure 47 1. Differential lock cable 3. Spring 2. -
Page 43: Emergency Box Raising
FUSES OPEN –– LIGHTS & HORN 15 A DASH 25 A IGNITION 10 A Center–to–center Distance Figure 48 2. To adjust loosen jam nuts at both ends of tie rod. Figure 50 1. Fuse block Jump Starting Procedure Figure 49 Warning 1. -
Page 44: Battery Storage
2. Connect a jumper cable between the positive posts of the machine. Store the battery in a cool atmosphere to the two batteries. The positive post may be identified by avoid quick deterioration of the charge in the battery. To a “+”... -
Page 45: Hydraulic Schematic
Hydraulic Schematic... -
Page 46: Electrical Schematic
Electrical Schematic WHITE BLACK BLUE ORANGE ORANGE R/BK WHT/BK BROWN BROWN BLACK BU/WHT PINK R/BK R/BK PINK/BLUE VIOLET BROWN BLACK YELLOW BLACK BLACK BLACK BLACK YELLOW BROWN... -
Page 48: The Toro General Commercial Products Warranty
If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.