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HISTORY INFORMATION FOR THE FOLLOWING MANUAL: AZ2-F SERVICE MANUAL CHASSIS MODEL COMMANDER DESTINATION LEVEL KDL-40NX725 RM-YD062 BRAZIL CONFIDENTIAL KDL-55NX725 RM-YD062 BRAZIL KDL-60NX725 RM-YD062 BRAZIL CONFIDENTIAL ELECTRICAL SERVICE MANUAL INTERNAL ONLY ORIGINAL MANUAL ISSUE DATE: 4/2011 REVISION DATE SUBJECT 4/27/2011 No revisions or updates are applicable at this time.
KDL-40NX725/55NX725/60NX725 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identified with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specified in the electrical parts list to prevent electric shock, fire, or other hazard. NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and labor guarantee. USE CAUTION WHEN HANDLING THE LCD PANEL When repairing the LCD panel, be sure you are grounded by using a wrist band. When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover. • Avoid contact with water as it may a short circuit within the module. To avoid damaging the LCD panel: Ú do not press on the panel or frame edge to avoid the risk of electric shock.
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KDL-40NX725/55NX725/60NX725 The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation e.g. H1 etc [ see example ]. The servicing of these boards requires special precautions to be taken as outlined below.
KDL-40NX725/55NX725/60NX725 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and 1. A commercial leakage tester, such as the Simpson 229 or RCA bridges. WT-540A. Follow the manufacturers’ instructions to use these instructions. 2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors. 2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale. 4. Look for unauthorized replacement parts, particularly transistors, The Simpson’s 250 and Sanwa SH-63TRD are examples of that were installed during a previous repair. Point them out to the passive VOMs that are suitable. Nearly all battery-operated digital customer and recommend their replacement. multimeters that have a 2 VAC range are suitable (see Figure A). 5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their How to Find a Good Earth Ground replacement.
KDL-40NX725/55NX725/60NX725 SECTION 1: DIAGRAMS 1-1. CIRCUIT BOARDS LOCATION BATL SWITCH WIRELESS UNIT TCON LAN CARD HLT2 HEM2 CAMERA MODULE Figure 1-1. KDL-40NX725 ONLY BATL SWITCH WIRELESS UNIT TCON LAN CARD HLT2 HEM2 CAMERA MODULE Figure 1-2. KDL-55NX725/60NX725 ONLY KDL-40NX725/55NX725/60NX725...
KDL-40NX725/55NX725/60NX725 1-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in μF unless otherwise noted. pF : μμF 50WV Voltages are DC with respect to ground unless otherwise noted. or less are not indicated except for electrolytics and tantalums.
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KDL-40NX725/55NX725/60NX725 Terminal name of semiconductors in silk screen REFERENCE INFORMATION printed circuit ( RESISTOR CAPACITOR Circuit Device Printed symbol Terminal name : RN METAL FILM : TA TANTALUM Collector : RC SOLID Transistor : PS STYROL Emitter Base : FPRD NONFLAMMABLE CARBON...
40"=2.1ch 6pin 0-844-427-01 JST PBVP-06V 40"=2.1ch CN4602 6pin 0-844-174-01 JST SM06B-PBVSS-TB(LF)(SN) 32"=2.0ch 4pin 0-844-426-01 JST PBVP-04V 32"=2.0ch CN4601 4pin 0-844-173-01 JST SM04B-PBVSS-TB(LF)(SN) SPEAKER Fron t (40"Onl y) SPEAKER ASSIST (40"O nly) Refer to Sheet [ App endix_SP_Connector ] 40"=2.1ch , 32"=2.0c h KDL-40NX725 ONLY (PAGE 1 OF 2) KDL-40NX725/55NX725/60NX725...
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1-822-908-11 VLED_GND Energy_Saving_SW VLED_GND AC(N)-IN VLED_GND VLED_GND AC(L)-IN CN6002(40" G4BW /32" G10AW) LD_ERR SFP79-02WLB JAM ES SW 1-822-908-11 GL_CTRL LED_ON Energy_Saving_SW CN1002 AC(L)-OUT 0-844-177-01 AC(N)-OUT SM12B-PBVSS-TB(LF)(SN) CN6003(40" G4BW /32" G10AW) SFP79-02WLB JAM 1-822-908-11 KDL-40NX725 ONLY (PAGE 2 OF 2) KDL-40NX725/55NX725/60NX725...
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(Only Interface between board and board) T-con Board(PEL3) LD Board CN03 BAT-L board LOGO module To BAT LED FFC 15pin SONY LOGO illumination module Panel_Ctrl3 / T_TD_HSYNC PANEL FFC CN04 SLCD : 96pin 1-820-181-11 SHARP : 80pin LED FFC Panel_Ctrl5 / LR_FLAG(For Asura)
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KDL-40NX725/55NX725/60NX725 (Only Interface between board and board) T-con Board(PEL3) HEM2 Board JST(VA) t t i 1-842-566-11 TC-EM Harness GLS_CTRL PEL3-HEM2 GLS_CTRL2 EMI_FAIL 1-821-135-11 BAT-L board Molex 1-842-558-11 STBY_+3.3V LD Board MODE_TVM VLED_VCC VLED_VCC TL-EX1JIG board CN6101 SJM20-28WLB VLED_VCC To B board (100106)
KDL-40NX725/55NX725/60NX725 BATL-P4.pdf 2/15/2011 12:15:50 PM BATL BOARD SCHEMATIC DIAGRAM (4 OF 12) — P o r t i o n 1 DDR3_A0_HSS DDR3_A_DQ1_HSS DDR3_A7_HSS DQL0 DDR3_A1_HSS DDR3_A_DQ0_HSS DDR3_A12_HSS DQL1 DDR3_A2_HSS DDR3_A_DQ6_HSS DDR3_A5_HSS DQL2 DDR3_+1.5V DDR3_A3_HSS DDR3_A_DQ7_HSS DDR3_A3_HSS DQL3 DDR3_A_DQ0_HSS DDR3_A4_HSS...
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KDL-40NX725/55NX725/60NX725 BATL [SYSTEM/STREAM/DEMOD/CI/BCAS/ONE NAND/DDR3/VIDEO AUDIO IN/OUT/ETHERNET/USB/ POWER/GND/HDMI/LVDS/PANEL/A/V CONNECTOR/HDMI EQ/CONNECTOR/AUDIO AMP/TUNER] COMPONENT SIDE C N 6 0 0 1 F4701 F4601 C N 6 0 0 2 C N 2 0 0 1 — C N 9 0 0 6 —...
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KDL-40NX725/55NX725/60NX725 BATL [SYSTEM/STREAM/DEMOD/CI/BCAS/ONE NAND/DDR3/VIDEO AUDIO IN/OUT/ETHERNET/USB/ POWER/GND/HDMI/LVDS/PANEL/A/V CONNECTOR/HDMI EQ/CONNECTOR/AUDIO AMP/TUNER] CONDUCTOR SIDE — I C 4 6 0 1 I C 4 7 0 1 — — I C 1 8 0 1 — I C 1 8 0 2 —...
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KDL-40NX725/55NX725/60NX725 [POWER] [POWER] COMPONENT SIDE (KDL-55NX725/60NX725 ONLY) CONDUCTOR SIDE (KDL-55NX725/60NX725 ONLY) P R I M A R Y P R I M A R Y S E C O N D A R Y S E C O N D A R Y...
MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modified board MUST BE DESTROYED.