Page 1 MITSUBISHI ELECTRIC FR-E700 Inverters Instruction Manual FR-E720SSC EC FR-E740SC EC INDUSTRIAL AUTOMATION 10052011 MITSUBISHI ELECTRIC Version A...
Page 3 Instruction Manual Inverter FR-E700SC EC Version Changes / Additions / Corrections 05/2011 akl/rwi —...
Page 5 Thank you for choosing this Mitsubishi inverter. This instruction manual provides instructions for advanced use of the FR-E700SC series inverters. In- correct handling might cause an unexpected fault. Before using the inverter, always read this instruc- tion manual to use the equipment to its optimum. Safety Instructions Do not attempt to install, operate, maintain or inspect the inverter until you have read through this instruction manual carefully and can use the equipment correctly.
Page 6 Electric Shock Prevention WARNING: ● While power is on or when the inverter is running, do not open the front cover. Otherwise you may get an electric shock. ● Do not run the inverter with the front cover removed. Otherwise, you may access the exposed high-voltage terminals or the charging part of the circuitry and get an electric shock.
Page 7 Fire Prevention CAUTION: ● Mount the inverter to incombustible material. Install the inverter on a nonflammable wall without holes (so that nobody can touch the inverter heatsink on the rear side, etc.). Mount- ing it to or near combustible material can cause a fire. ●...
Page 8 Additional Instructions Also note the following points to prevent an accidental failure, injury, electric shock, etc. Transport and Installation CAUTION: ● Transport the product using the correct method that corresponds to the weight. Failure to observe this could lead to injuries. ●...
Page 9 Operation WARNING: ● When you have chosen the retry function, stay away from the equipment as it will restart suddenly after an alarm stop. ● Since pressing the STOP/RESET-key may not stop output depending on the function setting status, provide a circuit and switch separately to make an emergency stop (power off, mechanical brake operation for emergency stop, etc.).
Page 10 Emergency Stop CAUTION: ● Provide a safety backup such as an emergency brake which will prevent the machine and equipment from hazardous conditions if the inverter fails. ● When the breaker on the inverter primary side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter, etc.
Page 11: Table Of Contents
Contents Contents Product checking and part identification Inverter type ............... 1-1 Description of the case .
Page 12 Contents Operation Precautions for use of the inverter ..........4-1 4.1.1 Failsafe of the system which uses the inverter .
Page 13 Contents Parameter Parameter overview ..............6-1 Control mode .
Page 14 Contents 6.10 Function assignment of external terminals ........6-114 6.10.1 Input terminal function selection (Pr.
Page 15 Contents 6.19 Communication operation and setting ..........6-227 6.19.1 PU connector .
Page 16 Contents Meters and measuring methods ........... 7-32 7.7.1 Measurement of powers .
Page 17: Product Checking And Part Identification
Product checking and part identification Inverter type Product checking and part identification Unpack the inverter and check the capacity plate on the front cover and the rating plate on the in- verter side face to ensure that the product agrees with your order and the inverter is intact. Inverter type FR - - EC...
Page 18: Description Of The Case
Description of the case Product checking and part identification Description of the case Operation panel Cooling fan (refer to section 4.3) (refer to section 8.1.7) PU connector (refer to section 3.5) USB connector Voltage/current input switch (mini-B connector) (refer to section 3.4) (refer to section 3.6) Connector for plug-in option connection...
Page 19: Accessory
Product checking and part identification Description of the case 1.2.1 Accessory Fan cover fixing screws Capacity Screw Size [mm] Number M3 × 35 FR-E720S-050SC to 110SC M3 × 35 FR-E740-040SC to 095SC M3 × 35 FR-E740-120SC to 300SC Tab. 1-1: Fan cover fixing screws NOTES Inverters FR-E720S-008SC to 030SC and FR-E740-026SC or less are not provided with the cooling...
Page 20 Description of the case Product checking and part identification 1 - 4...
Page 21: Installation
Installation Removal and reinstallation of the front cover Installation Removal and reinstallation of the front cover 2.1.1 FR-E720S and FR-E740-016SC to FR-E740-170SC Removal Remove the front cover by pulling it toward you in the direction of arrow (refer to the figure below). Example: FR-E740-095SC I002050E Fig.
Page 22: Fr-E740-230Sc And Fr-E740-300Sc
Removal and reinstallation of the front cover Installation 2.1.2 FR-E740-230SC and FR-E740-300SC Removal Loosen the installation screws of the front cover 1. Remove the front cover 1 by pulling it toward you in the direction of arrow. Remove the front cover 2 by pulling it toward you in the direction of arrow (refer to the figure below). Example: FR-E740-230SC Loosen the screw Remove front cover 1...
Page 23 Installation Removal and reinstallation of the front cover Reinstallation Match the front cover 2 to the inverter front and install it straight. Insert the two fixed hooks on the lower side of the front cover 1 into the sockets of the inverter. Tighten the screw of the front cover 1.
Page 24: Removal And Reinstallation Of The Wiring Cover
Removal and reinstallation of the wiring cover Installation Removal and reinstallation of the wiring cover The cover can be removed easily by pulling it toward you. To reinstall, fit the cover to the inverter along the guides. FR-E720S-050SC to 110SC FR-E720S-008SC to 030SC FR-E740-016SC to 095SC Guides...
Page 25: Mounting
Installation Mounting Mounting NOTE Install the inverter vertically. Do not mount it horizontally or any other way. Remove the front cover and wiring cover to fix the inverter to the surface. FR-E720S-050SC or more FR-E720S-008SC to 030SC FR-E740-016SC or more Front cover Front cover Wiring cover...
Page 26 Mounting Installation The inverter consists of precision mechanical and electronic parts. Never install or handle it in any of the following conditions as doing so could cause an operation fault or failure. High temperature, Direct sunlight Vibration (≥ 5.9m/s²) Horizontal placement high humidity (When mounted inside enclosure.) Transportation by holding...
Page 27: Enclosure Design
Installation Enclosure design Enclosure design When an inverter enclosure is to be designed and manufactured, heat generated by contained equip- ment, etc., the environment of an operating place, and others must be fully considered to determine the enclosure structure, size and equipment layout. The inverter unit uses many semiconductor de- vices.
Page 28 Enclosure design Installation Humidity Normally operate the inverter within the 45 to 90% range of the ambient humidity. Too high humidity will pose problems of reduced insulation and metal corrosion. On the other hand, too low humidity may produce a spatial electrical breakdown. The insulation distance specified in JEM1103 "Control Equipment Insulator"...
Page 29 Installation Enclosure design Explosive, flammable gases As the inverter is non-explosion proof, it must be contained in an explosion proof enclosure. In places where explosion may be caused by explosive gas, dust or dirt, an enclosure cannot be used unless it structurally complies with the guidelines and has passed the specified tests. This makes the enclosure itself expensive (including the test charges).
Page 30 Enclosure design Installation Cooling system types for inverter enclosure From the enclosure that contains the inverter, the heat of the inverter and other equipment (trans- formers, lamps, resistors, etc.) and the incoming heat such as direct sunlight must be dissipated to keep the in-enclosure temperature lower than the permissible temperatures of the in-enclosure equipment including the inverter.
Page 31: Inverter Placement
Installation Enclosure design 2.4.2 Inverter placement Clearances around the inverter Always observe the specified minimum clearances to ensure good heat dissipation and adequate ac- cessibility of the frequency inverter for servicing. Ambient temperature and humidity Clearances (side) Clearances (front) x = Measurement position ≥...
Page 32 Enclosure design Installation Arrangement of multiple inverters When multiple inverters are placed in the same enclosure, generally arrange them horizontally as shown in the figure (a). When it is inevitable to arrange them vertically to minimize space, take such measures as to provide guides since heat from the bottom inverters can increase the temperatures in the top inverters, causing inverter failures.
Page 33: Wiring
Wiring Inverter and peripheral devices Wiring Inverter and peripheral devices AC power supply Use within the permissible power supply USB connector specifications of the inverter. To ensure safety, A personal computer can be use a moulded case circuit breaker, earth connected with a USB leakage circuit breaker or magnetic contactor (Ver.
Page 34 Inverter and peripheral devices Wiring NOTES The life of the inverter is influenced by ambient temperature. The ambient temperature should be as low as possible within the permissible range. Especially when mounting the inverter inside an enclosure, take cautions of the ambient temperature. (Refer to section 2.4.2.) Wrong wiring might lead to damage of the inverter.
Page 35: Peripheral Devices
Wiring Inverter and peripheral devices 3.1.1 Peripheral devices Check the motor capacity of the inverter you purchased. Appropriate peripheral devices must be se- lected according to the capacity. Refer to the following list and prepare appropriate peripheral devices: Input Side Magnetic Breaker Selection Contactor Applicable Inverter Type...
Page 36: Terminal Connection Diagramm
Terminal connection diagramm Wiring Terminal connection diagramm Source Logic *1 DC reactor Main circuit terminal When connecting a DC reactor, remove the jumper Control circuit terminal *6 FR-E720S-008SC to 110SC EC: +, – across P1 and P/+. FR-E740-016SC to 300SC EC: P/+, N/– Single-phase power input Brake unit *7 A brake transistor is not built-in to the...
Page 37 Wiring Terminal connection diagramm NOTES To prevent a malfunction due to noise, keep the signal cables more than 10cm away from the power cables. Also separate the main circuit wire of the input side and the output side. After wiring, wire offcuts must not be left in the inverter. Wire offcuts can cause an alarm, failure or malfunction.
Page 38: Main Circuit Connection
Main circuit connection Wiring Main circuit connection 3.3.1 Specification of main circuit terminals Terminal Name Description R/L1, AC power input Connect to the commercial power supply. S/L2, Keep these terminals open when using the high power factor converter (FR-HC) or power regeneration common converter (FR-CV).
Page 39: Terminal Layout And Wiring
Wiring Main circuit connection 3.3.2 Terminal layout and wiring Single-phase, 200V class FR-E720S-008SC to 030SC FR-E720S-050SC to 110SC Jumper Jumper Screw size (M3.5) Screw size (M4) Screw size Screw size (M3.5) (M4) L1 N Motor L1 N Power supply Motor Power supply I002033E I002032E...
Page 40 Main circuit connection Wiring CAUTION: ● The power supply cables must be connected to R/L1, S/L2, T/L3. Never connect the power cable to the U, V, W of the inverter. Doing so will damage the inverter. (Phase sequence needs not to be matched.) ●...
Page 41 Wiring Main circuit connection Cables and wiring length Select the recommended cable size to ensure that a voltage drop will be 2% max. If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low frequency.
Page 42 Main circuit connection Wiring CAUTION: ● Tighten the terminal screw to the specified torque. A screw that has been tightened too loosely can cause a short circuit or malfunction. A screw that has been tightened too tightly can cause a short circuit or malfunction due to the unit breakage. ●...
Page 43 Wiring Main circuit connection Notes on earthing CAUTION: Leakage currents flow in the inverter or the EMC filter respectively. To prevent an electric shock, the inverter, input filter and motor must be earthed. (This inverter must be earthed. Earthing must conform to the requirements of national and local safety regulations and electrical codes. (JIS, NEC section 250, IEC 536 class 1 and other applicable standards)).
Page 44 Main circuit connection Wiring Total wiring length The maximum possible length of the motor cables depends on the capacity of the inverter and the se- lected carrier frequency. The lengths in the following table are for unshielded cables. When shielded cables are use divide the values listed in the table by 2.
Page 45 Wiring Main circuit connection NOTES Note that the motor windings are subjected to significantly higher loads when the motor is oper- ated by inverter than with normal mains operation. The motors must be approved for inverter operation by the manufacturer (refer also to section 3.8.4). Especially for long-distance wiring, the inverter may be affected by a charging current caused by the stray capacitances of the wiring, leading to a malfunction of the overcurrent protective func- tion, fast response current limit function, or stall prevention function or a malfunction or fault of...
Page 46: Control Circuit Specifications
Control circuit specifications Wiring Control circuit specifications The functions of the terminals highlighted in grey can be adjusted with parameters 178 to 184 "Input terminal function assignment" and parameters 190 to 192 "Output terminal function assignment" (re- fer to section 6.10). The listed settings show the default configuration as shipped, which you can re- store by resetting to the factory defaults.
Page 47 Wiring Control circuit specifications Refer Rated Name Description Terminal Specifications Page Used as power supply when connecting potenti- ometer for frequency setting (speed setting) from 5.2V DC ± 0.2V, Frequency setting outside of the inverter. (Output Permissible load voltage power supply Rated output voltage: 5V DC current 10mA 5V DC)
Page 48 Control circuit specifications Wiring Output signals Refer Rated Name Description Terminal Specifications Page The alarm is output via relay contacts. The block diagram shows the normal operation and voltage Contact free status. If the protective function is activated, capacity: the relay picks up. Relay output 230V AC/0.3A A, B, C...
Page 49: Control Circuit Terminals
Wiring Control circuit specifications 3.4.1 Control circuit terminals Recommended wire size: 0.3mm to 0.75mm S1 S2 I002125E Fig. 3-6: Terminal layout Wiring method Use a bar terminal and a cable with a sheath stripped off for the control circuit wiring. For a single wire, strip off the sheath of the cable and apply directly.
Page 50 Control circuit specifications Wiring Check the condition of the bar terminal after crimping. Do not use a bar terminal of which the crimping is inappropriate, or the face is damaged. Unstranded wires Wires are not inserted Damaged into the shell Crumpled tip I001985E Fig.
Page 51 Wiring Control circuit specifications Insert the wire into a socket. Fig. 3-10: Cable connection I001986E When using a single wire or a stranded wire without a bar terminal, push an open/close button all the way down with a flathead screw driver, and insert the wire. Fig.
Page 52 Control circuit specifications Wiring Wire removal Pull the wire with pushing the open/close button all the way down firmly with a flathead screwdriver Fig. 3-12: Wire removal Open/close button Flathead screwdriver I001988E CAUTION: ● Use a small flathead screwdriver (tip thickness: 0.4mm/tip width: 2.5mm, such as SZF 0-0.4x2.5 of Phoenix Contact Co., Ltd.).
Page 53 Wiring Control circuit specifications Common terminals of the control circuits PC, 5, SE Terminals PC, 5, and SE are all common terminals (0V) for I/O signals and are isolated from each other. Avoid connecting the terminal PC and 5 and the terminal SE and 5. Terminal PC is a common terminal for the contact input terminals (STF, STR, RH, RM, RL and RES).
Page 54: Wiring Instructions
Control circuit specifications Wiring 3.4.2 Wiring instructions ● Use shielded or twisted cables for connection to the control circuit terminals and run them away from the main and power circuits (including the 230V relay sequence circuit). ● Use two or more parallel micro-signal contacts or twin contacts to prevent a contact faults when using contact inputs since the control circuit input signals are micro-currents.
Page 55: Safety Stop Function
Wiring Control circuit specifications 3.4.3 Safety stop function The terminals related to the safety stop function are shown below. For the rated specification of each terminal refer to Tab. 3-9. Terminal Description Between S1 and PC / S2 and PC For input of safety stop channel 1.
Page 56 Control circuit specifications Wiring Wiring connection diagram To prevent restart at fault occurrence, connect terminals RUN (SAFE 2 signal) and SE to terminals XS0 and XS1, which are the feedback input terminals of the safety relay module. By setting Pr. 190 "RUN terminal function selection" = "81 (SAFE2 signal)", terminal RUN is turned OFF at fault occurrence.
Page 57 Wiring Control circuit specifications Safety stop function operation Input Signal Internal Output Signal Inverter Operation Enable Input Power Safety Signal S1-PC S2-PC Circuit SAFE SAFE2 — — — Output shutoff (Safe state) No failure Drive enabled Short Short Failure Output shutoff (Safe state) No failure Output shutoff (Safe state) Open...
Page 58: Changing The Control Logic
Control circuit specifications Wiring 3.4.4 Changing the control logic FR-E700SC frequency inverters offer the possibility of choosing between two types of control logic. Depending on the direction of the flowing current, one distinguishes between: ● In sink logic, a signal switches on when a current flows from the corresponding signal input terminal.
Page 59 Wiring Control circuit specifications NOTES Turn off the inverter power before switching a jumper connector. The sink-source logic change-over jumper connector must be fitted in only one of those positions. If it is fitted in both positions at the same time, the inverter may be damaged. The capacity plate is placed on the front cover and the rating plate is on the inverter.
Page 60 Control circuit specifications Wiring Using an external power supply ● Sink logic type Use terminal PC as a common terminal to prevent a malfunction caused by undesirable current. (Do not connect terminal SD of the inverter with terminal 0V of the external power supply. When using terminals PC-SD as a 24V DC power supply, do not install a power supply in parallel in the outside of the inverter.
Page 61: Pu Connector
Wiring PU connector PU connector Using the PU connector, you can perform communication operation from the FR-PU07, the FR-PA07 or a personal computer. Refer to the figure below to open the PU connector cover. To open the cover Place a flathead screwdriver, etc. in a slot and push up the cover to open.
Page 62: Rs-485 Communication
PU connector Wiring 3.5.2 RS-485 communication When the PU connector is connected with a personal, FA or other computer by a communication ca- ble, a user program can run and monitor the inverter or read and write to parameters. The protocol can be selected from Mitsubishi inverter and Modbus RTU. For detailed information refer to section 6.19.
Page 63: Usb Connector
Wiring USB connector USB connector Inverter setup can be easily performed using the FR Configurator by connecting the inverter and per- sonal computer with a USB cable (version 1.1). Specification Description Interface USB 1.1 Transmission speed 12MBps Wiring length Connector USB mini B connector (receptacle mini B type) Power supply Self-power supply...
Page 64: Connection Of Stand-Alone Option Units
Connection of stand-alone option units Wiring Connection of stand-alone option units The inverter accepts a variety of stand-alone option units as required. CAUTION: Incorrect connection will cause inverter damage or accident. Connect and operate the option unit carefully in accordance with the corresponding option unit manual. 3.7.1 Magnetic contactors (MC) Inverter input side magnetic contactor (MC)
Page 65 Wiring Connection of stand-alone option units Example As shown below, always use the start signal (ON or OFF across terminals STF or STR-PC) to make a start or stop. (Refer to section 6.10.4.) Inverter Power To the supply motor Operation preparation Start/Stop Operation Start Stop...
Page 66: Connection Of A Dedicated External Brake Resistor Fr-Abr
Connection of stand-alone option units Wiring 3.7.2 Connection of a dedicated external brake resistor FR-ABR (FR-E720S-030SC or more, FR-E740-016SC or more) Install a dedicated brake resistor (FR-ABR) outside when the motor is made to run by the load, quick deceleration is required, etc. Connect a dedicated brake resistor (FR-ABR) to terminal + and PR (resp. P/+ and PR).
Page 67 Wiring Connection of stand-alone option units FR-E720S-050SC to 110SC Fig. 3-25: Jumper Connection of a brake resistor to the terminals + and PR for the inverters FR-E720S-050SC to 110SC Terminal + Terminal PR I001923E Brake resistor FR-E740-016SC to 095SC Fig. 3-26: Connection of a brake resistor to the terminals P/+ Jumper and PR for the inverters FR-E740-016SC to...
Page 68 Connection of stand-alone option units Wiring It is recommended to configure a sequence, which shuts off power in the input side of the inverter by the external thermal relay as shown below, to prevent overheat and burnout of the high duty brake resistor (FR-ABR) in case the regenerative brake transistor is damaged.
Page 69: Connection Of A Brake Unit Fr-Bu2
Wiring Connection of stand-alone option units 3.7.3 Connection of a brake unit FR-BU2 When connecting a brake unit to improve the brake capability at deceleration, make connection as shown below. Connection example with the GRZG type discharging resistor Discharging resistor Inverter Motor 3-phase AC...
Page 70 Connection of stand-alone option units Wiring CAUTION: ● If the transistors in the brake unit should become faulty, the resistor can be unusually hot, causing a fire. Therefore, install a magnetic contactor on the inverters input side to configure a circuit so that a current is shut off in case of fault. ●...
Page 71 Wiring Connection of stand-alone option units Connection example with the FR-BR(-H) type resistor Inverter Motor 3-phase AC power supply ≤ 5m 002045E Fig. 3-31: Connection with the brake unit FR-BU2 If the control contacts are only specified for 230V control power you must install a transformer when using a 400V power supply.
Page 72: Connection Of The High Power Factor Converter Fr-Hc
Connection of stand-alone option units Wiring 3.7.4 Connection of the high power factor converter FR-HC When connecting the high power factor converter (FR-HC) to suppress power harmonics, perform wiring securely as shown below. CAUTION: Perform wiring of the high power factor converter (FR-HC) securely as shown below. Incorrect connection will damage the high power factor converter and inverter.
Page 73: Connection Of The Power Regeneration Common Converter Fr-Cv
Wiring Connection of stand-alone option units 3.7.5 Connection of the power regeneration common converter FR-CV When connecting the power regeneration common converter (FR-CV), connect the inverter terminals (P/+, N/−) and the terminals P/L+ and N/L– of the power regeneration common converter (FR-CV). Inverter Motor Power regeneration common...
Page 74: Connection Of The Power Improving Dc Reactor Ffr-Hel-(H)-E
Connection of stand-alone option units Wiring 3.7.6 Connection of the power improving DC reactor FFR-HEL-(H)-E When using the DC reactor (FFR-HEL-(H)-E), connect it between terminals P1 and P/+. In this case, the jumper connected across terminals P1 and P/+ must be removed. Otherwise, the reactor will not ex- hibit its performance.
Page 75: Electromagnetic Compatibility (Emc)
Wiring Electromagnetic compatibility (EMC) Electromagnetic compatibility (EMC) 3.8.1 Leakage currents and countermeasures Mains filters, shielded motor cables, the motor, and the inverter itself cause stationary and variable leakage currents to PE. Since its value depends on the capacitances, carrier frequency, etc., low acous- tic noise operation at the increased carrier frequency of the inverter will increase the leakage current.
Page 76 Electromagnetic compatibility (EMC) Wiring Example Line-to-line leakage current data example Dedicated motor: SF-JR 4P Carrier frequency: 14.5kHz Used wire: 2mm², 4 cores, cab tyre cable Leakage Currents [mA] Motor Capacity [kW] Rated Motor Current [A] Wiring Length 50m Wiring Length 100m 1000 0.75 1060...
Page 77 Wiring Electromagnetic compatibility (EMC) Note on selecting a suitable power supply ELCB If your application requires by installation standards an RCD (residual current device) as up stream protection please select according to DIN VDE 0100-530 as following: Single phase inverter type A or B Three phase inverter only type B Additionally, when selecting a residual current device (RCD), leakage current caused by the mains fil- ter, the length of the shielded motor cable and the carrier frequency must be taken into consideration.
Page 78 Electromagnetic compatibility (EMC) Wiring Example 5.5mm² × 5m 5.5mm² × 60m Noise filter (optional) Inverter 3~, 400V, 2.2kW Breaker Designed for Harmonic and Standard Breaker Surge Suppression Leakage current Ig1 [mA] × × -- - ------------------ 0.11 1000m Leakage current Ign [mA] 0 (without noise filter) Leakage current Igi [mA] 1 (with noise filter)
Page 79: Inverter-Generated Noises And Their Reduction Techniques
Wiring Electromagnetic compatibility (EMC) 3.8.2 Inverter-generated noises and their reduction techniques Some noises enter the inverter to malfunction it and others are radiated by the inverter to malfunction peripheral devices. Though the inverter is designed to be insusceptible to noises, it handles low-level signals, so it requires the following basic techniques.
Page 80 Electromagnetic compatibility (EMC) Wiring Noise directly radiated Inverter Air propagated ... Path from inverter generated noise noise Noise radiated from ... Path power supply cable Noise radiated from ... Path motor connection cabl Electromagnetic ... Path induction noise Electrostatic ... Path induction noise Noise propagated Electrical path...
Page 81 Wiring Electromagnetic compatibility (EMC) Noise Measures Propagation Path When devices that handle low-level signals and are liable to malfunction due to noises, e.g. instru- ments, receivers and sensors, are contained in the enclosure that contains the inverter or when their signal cables are run near the inverter, the devices may be malfunctioned by air-propagated noises.
Page 82: Power Supply Harmonics
Electromagnetic compatibility (EMC) Wiring 3.8.3 Power supply harmonics The inverter may generate power supply harmonics from its converter circuit to affect the power gen- erator, power capacitor etc. Power supply harmonics are different from noise and leakage currents in source, frequency band and transmission path. Take the following countermeasure suppression techniques.
Page 83: Inverter-Driven 400V Class Motor
Wiring Electromagnetic compatibility (EMC) 3.8.4 Inverter-driven 400V class motor In the PWM type inverter, a surge voltage attributable to wiring constants is generated at the motor terminals. Especially for a 400V class motor, the surge voltage may deteriorate the insulation. When the 400V class motor is driven by the inverter, consider the following measures: ●...
Page 84 Electromagnetic compatibility (EMC) Wiring 3 - 52...
Page 85: Operation
Operation Precautions for use of the inverter Operation Precautions for use of the inverter The FR-E700SC series is a highly reliable product, but incorrect peripheral circuit making or operation/ handling method may shorten the product life or damage the product. Before starting operation, always recheck the following items.
Page 86 Precautions for use of the inverter Operation ● Do not use the inverter input side magnetic contactor to start/stop the inverter. Always use the start signal (ON/OFF of STF and STR signals) to start/stop the inverter. ● Across P/+ and PR terminals, connect only an external regenerative brake discharging resistor. Do not connect a mechanical brake.
Page 87: Failsafe Of The System Which Uses The Inverter
Operation Precautions for use of the inverter 4.1.1 Failsafe of the system which uses the inverter When a fault occurs, the inverter trips to output a fault signal. However, a fault output signal may not be output at an inverter fault occurrence when the detection circuit or output circuit fails, etc. Al- though Mitsubishi assures best quality products, provide an interlock which uses inverter status out- put signals to prevent accidents such as damage to machine when the inverter fails for some reason and at the same time consider the system configuration where failsafe from outside the inverter, with-...
Page 88 Precautions for use of the inverter Operation Checking the inverter operating status by the inverter operation ready completion signal Operation ready signal (RY signal) is output when the inverter power is on and the inverter becomes operative. Check if the RY signal is output after powering on the inverter. Checking the inverter operating status by the start signal input to the inverter and inverter running signal The inverter running signal (RUN signal) is output when the inverter is running (RUN signal is assigned...
Page 89 Operation Precautions for use of the inverter Output terminal function assignment When using various signals, assign functions to Pr. 190 to Pr. 192 (output terminal function selection) referring to the table below. 190 to 192 Setting Output Signal Positive Logic Negative Logic Tab.
Page 90: Drive The Motor
Drive the motor Operation Drive the motor The inverter needs frequency command and start command. Refer to the flow chart below to perform setting. Step of operation Installation/mounting Frequency command Frequency [Hz] Wiring of the power supply and motor Output frequency Time [s] System examination...
Page 91: Operation Panel
Operation Operation panel Operation panel 4.3.1 Parts of the operation panel LED-Display 4-digit 7-segment display for operational values, parameter numbers, etc. Unit indication LED to indicate the current unit Hz: Frequency A: Current Off: Voltage Flicker: Set frequency Rotation direction indication Lit or flicker during inverter operation RUN is lit: Forward rotation RUN flickering slowly: Reverse rotation...
Page 92 Operation panel Operation Description Function Used to change the frequency setting and parameter values. Press to display the following. Displays the set frequency in the monitor mode Digital dial Currently set value is displayed during calibration Displays the order in the faults history mode RUN command for forward/reverse rotation.
Page 93: Basic Operation (Factory Setting)
Operation Operation panel 4.3.2 Basic operation (factory setting) Operation mode switch over At powering on (external operation mode) PU Jog operation mode (Refer to page 4-15.) Example PU operation mode Value change and frequency flicker (output frequency monitor) Frequency setting has been written and completed! Output current monitor Output voltage monitor...
Page 94: Easy Operation Mode Setting (Easy Setting Mode)
Operation panel Operation 4.3.3 Easy operation mode setting (easy setting mode) A frequency inverter can be controlled alone via the control unit, through external signals (switch, SPC outputs, external setpoint sources, etc.) or through a combination of external signals and inputs to the control unit.
Page 95 Operation Operation panel Operation Method Operation Panel Operation Panel Indication Indication Start Command Frequency Command Flickering PU Modes Flickering Flickering External External (Analog signal at External operation mode (STF-, STR) terminal 2 (voltage) or 4 (current)) Flickering Flickering Combined operation External mode 1 (STF-, STR)
Page 96: Operation Lock
Operation panel Operation 4.3.4 Operation lock Operation using the digital dial and key of the operation panel can be made invalid to prevent pa- rameter change and unexpected start and stop. Operation lock ● Set "10" or "11" in Pr. 161, then press the MODE key for 2s to make the digital dial key operation invalid.
Page 97 Operation Operation panel Operation Display Screen at powering on The monitor display appears. PU indication is lit. Press the PU/EXT key to choose the PU operation mode. PRM indication is lit. Press the MODE key to choose the parameter setting mode. The parameter number read previously appears.
Page 98: Monitoring Of Output Current And Output Voltage
Operation panel Operation 4.3.5 Monitoring of output current and output voltage Monitor display of output frequency, output current and output voltage can be changed by pushing the SET key during monitoring mode. Operation Display Press the MODE key during operation to choose the output frequency monitor.
Page 99: Change The Parameter Setting Value
Operation Operation panel 4.3.8 Change the parameter setting value Example Change the Pr. 1 "Maximum frequency" setting from 120Hz to 50Hz. Operation Display Screen at powering on The monitor display appears. PU indication is lit. Press the PU/EXT key to choose the PU operation mode.
Page 100: Parameter Clear/All Parameter Clear
Operation panel Operation 4.3.9 Parameter clear/All Parameter clear ● Set "1" in Pr.CL "Parameter clear" or ALLC "All parameter clear" to initialize all parameters. (Param- eters are not cleared when "1" is set in Pr. 77 "Parameter write selection".) ● Parameter clear returns all parameters except calibration parameters C1 (Pr. 901) to C7 (Pr. 905) and the terminal function selection parameters to the initial values.
Page 101: Initial Value Change List
Operation Operation panel 4.3.10 Initial value change list Displays and sets the parameters changed from the initial value. NOTES Calibration parameters (C1 (Pr. 901) to C7 (Pr. 905)) are not displayed even they are changed from the initial settings. Only simple mode parameter is displayed when simple mode is set (Pr. 160 = 9999). Only user group is displayed when user group is set (Pr.
Page 102 Operation panel Operation Operation Display Screen at powering on The monitor display appears. PU indication is lit. Press the PU/EXT key to choose the PU operation mode. PRM indication is lit. Press the MODE key to choose the parameter setting mode. The parameter number read previously appears..
Page 103: Basic Settings
Basic settings Simple mode parameter list Basic settings Simple mode parameter list For simple variable-speed operation of the inverter, the initial setting of the parameters may be used as they are. Set the necessary parameters to meet the load and operational specifications. Parameter setting, change and check can be made from the operation panel.
Page 104: Overheat Protection Of The Motor By The Inverter
Simple mode parameter list Basic settings 5.1.1 Overheat protection of the motor by the inverter Set this parameter when using a motor other than the Mitsubishi standard motor (SF-JR) and Mitsubishi constant torque motor (SF-HRCA). Set the rated motor current in Pr. 9 "Electronic thermal O/L relay"...
Page 105 Basic settings Simple mode parameter list NOTES Protective function by electronic thermal relay function is reset by inverter power reset and reset signal input. Avoid unnecessary reset and power-off. When two or more motors are connected to the inverter, they cannot be protected by the elec- tronic thermal relay function.
Page 106: When The Rated Motor Frequency Is 60Hz (Pr. 3)
Simple mode parameter list Basic settings 5.1.2 When the rated motor frequency is 60Hz (Pr. 3) First, check the motor rating plate. If a frequency given on the rating plate is "60Hz" only, always set Pr. 3 "Base frequency" to "60Hz". Leaving the base frequency unchanged from "50Hz" may make the voltage low and the torque insufficient.
Page 107: Increase The Starting Torque (Pr. 0)
Basic settings Simple mode parameter list 5.1.3 Increase the starting torque (Pr. 0) Set this parameter when the motor with a load does not rotate, an alarm OL is output, resulting in an inverter trip due to OC1, etc. Setting Name Initial Value Description...
Page 108 Simple mode parameter list Basic settings Operation Display Screen at powering on The monitor display appears. PU indication is lit. Press the PU/EXT key to choose the PU operation mode. PRM indication is lit. Press the MODE key to choose the parameter setting mode.
Page 109: Limit The Maximum And Minimum Output Frequency (Pr. 1, Pr. 2)
Basic settings Simple mode parameter list 5.1.4 Limit the maximum and minimum output frequency (Pr. 1, Pr. 2) Setting Name Initial Value Description Range Maximum frequency 120Hz 0–120Hz Set the upper limit of the output frequency. Minimum frequency 0–120Hz Set the lower limit of the output frequency. Example You can limit the motor speed.
Page 110 Simple mode parameter list Basic settings Operation Display Screen at powering on The monitor display appears. PU indication is lit. Press the PU/EXT key to choose the PU operation mode. PRM indication is lit. Press the MODE key to choose the parameter setting mode.
Page 111: Change The Acceleration/Deceleration Time (Pr. 7, Pr. 8)
Basic settings Simple mode parameter list 5.1.5 Change the acceleration/deceleration time (Pr. 7, Pr. 8) Set in Pr. 7 "Acceleration time" a larger value for a slower speed increase and a smaller value for a faster speed increase. Set in Pr. 8 "Deceleration time" a larger value for a slower speed decrease and a smaller value for a fast- er speed decrease.
Page 112 Simple mode parameter list Basic settings Operation Display Screen at powering on The monitor display appears. PU indication is lit. Press the PU/EXT key to choose the PU operation mode. PRM indication is lit. Press the MODE key to choose the parameter setting mode.
Page 113: Operation Mode (Pr. 79)
Basic settings Simple mode parameter list 5.1.6 Operation mode (Pr. 79) Select the operation command location and frequency command location. LED Indication Initial Setting : OFF Name Description Value Range : ON External operation mode External/PU switch over mode Press the PU/EXT key to switch between the PU and external opera- tion mode.
Page 114: Large Starting Torque And Low Speed Torque Are Necessary
Simple mode parameter list Basic settings 5.1.7 Large starting torque and low speed torque are necessary (Advanced magnetic flux control, General-purpose magnetic flux vector control) (Pr. 71, Pr. 80, Pr. 81, Pr. 800) AD MFVC AD MFVC AD MFVC GP MFVC GP MFVC GP MFVC Advanced magnetic flux vector control can be selected by setting the capacity, poles and type of the...
Page 115 Basic settings Simple mode parameter list Selection method of advanced magnetic flux vector control Perform secure wiring. (Refer to section 3.2.) Set the motor. (Pr. 71) (Refer to page 5-12.) Motor Pr. 71 Remarks SF-JR Initial value Standard motor, SF-HR —...
Page 116 Simple mode parameter list Basic settings Selection method of general-purpose magnetic flux vector control Perform secure wiring. (Refer to section 3.2.) Set the motor. (Pr. 71) (Refer to page 5-12.) Motor Pr. 71 Remarks SF-JR Initial value Standard motor, SF-HR —...
Page 117: To Exhibit The Best Performance Of The Motor Performance
Basic settings Simple mode parameter list 5.1.8 To exhibit the best performance of the motor performance (offline auto tuning) (Pr. 9, Pr. 71, Pr. 83, Pr. 84, Pr. 96) The motor performance can be maximized with offline auto tuning. What is offline auto tuning? When performing advanced magnetic flux vector control or general-purpose magnetic flux vector control, the motor can be run with the optimum operating characteristics by automatically measur- ing the motor constants (offline auto tuning) even when each motor constants differs, other manu-...
Page 118 Simple mode parameter list Basic settings Before performing offline auto tuning ● Make sure advanced magnetic flux vector control or general-purpose magnetic flux vector control (Pr. 80, Pr. 81) is selected (refer to section 5.1.7). (Tuning can be performed even under V/F control selected by turning on X18.) ●...
Page 119 Basic settings Simple mode parameter list Execution of tuning CAUTION: Before performing tuning, check the monitor display of the operation panel or parameter unit (FR-PU04/FR-PU07) if the inverter is in the status for tuning. (Refer to Tab. 5-4.) When the start command is turned on under V/F control, the motor starts.
Page 120 Simple mode parameter list Basic settings Monitor display during auto tuning Monitor is displayed on the operation panel and parameter unit (FR-PU04/FR-PU07) during tuning as below. The value displayed corresponds to the value of parameter 96. Parameter Unit Operation Panel Indication (FR-PU04/FR-PU07) Display Parameter 96 Setting...
Page 121 Basic settings Simple mode parameter list If offline auto tuning ended in error (see the table below), motor constants are not set. Perform an in- verter reset and restart tuning. Error Display Error Cause Remedy Forced end Set "1" or "11" in Pr. 96 and perform tuning again. Inverter protective function operation Make setting again.
Page 122: Pu Operation Mode
PU operation mode Basic settings PU operation mode When operating the inverter via the parameter unit, the motor is started or stopped by the RUN key or the STOP/RESET key on the unit. The rated frequency value can thereby originate from various sources: ●...
Page 123: Set The Set Frequency To Operate
Basic settings PU operation mode 5.2.1 Set the set frequency to operate Example Performing operation at 30Hz Operation Display Screen at powering on The monitor display appears. PU indication is lit. Press the PU/EXT key to choose the PU operation mode. Turn the digital dial to show the frequency you want to set.
Page 124 PU operation mode Basic settings Change the acceleration time using Pr. 7 (refer to section 5.1.5) and the deceleration time using Pr. 8 (refer to section 5.1.5). The maximum output frequency is set in Pr. 1. (Refer to section 5.1.4.) NOTES Press the digital dial to show the set frequency.
Page 125: Use The Digital Dial Like A Potentiometer To Perform Operation
Basic settings PU operation mode 5.2.2 Use the digital dial like a potentiometer to perform operation ● Set "1" (setting dial potentiometer mode) in Pr. 161 "Frequency setting/key lock operation selection". Example Change the frequency from 0Hz to 50Hz during operation. Operation Display Screen at powering on...
Page 126: Use Switches To Give The Frequency Command (Multi-Speed Setting)
PU operation mode Basic settings 5.2.3 Use switches to give the frequency command (multi-speed setting) In frequency inverters of the FR-E700SC series up to 15 frequency setpoints (and thus rpms and speeds) can be selected via the RH, RM, RL and REX terminals. Manually activated switches or relay outputs of a programmble logic controller (PLC), for example, can be used to select a frequency.
Page 127 Basic settings PU operation mode Operation Display Screen at powering on The monitor display appears. Change the Pr. 79 setting to "4". (Refer to section 4.3.3 for change of the setting.) "PU" display and "EXT" display are lit. Flickering Turn on the start switch RUN. When the frequency command is not given, "RUN"...
Page 128: Perform Frequency Setting By Analog Voltage Input
PU operation mode Basic settings 5.2.4 Perform frequency setting by analog voltage input In this type of setpoint selection a potentiometer is connected to the frequency inverter. The poten- tiometer is supplied with a voltage of 5V through terminal 10 of the frequency inverter. Inverter Power supply Motor...
Page 129 Basic settings PU operation mode Operation Display Screen at powering on The monitor display appears. Change the Pr. 79 setting to "4". (Refer to section 4.3.3 for change of the setting.) "PU" display and "EXT" display are lit. Flickering Turn on the start switch RUN. When the frequency command is not given, "RUN"...
Page 130: Perform Frequency Setting By Analog Current Input
PU operation mode Basic settings 5.2.5 Perform frequency setting by analog current input An external current source is connection to the frequency inverter for setpoint default setting. Inverter Power supply Motor AU signal Current signal source (0/4–20mA DC) I001773E Fig. 5-19: Frequency setting by analog current input ●...
Page 131 Basic settings PU operation mode Operation Display Screen at powering on The monitor display appears. Change the Pr. 79 setting to "4". (Refer to section 4.3.3 for change of the setting.) "PU" display and "EXT" display are lit. Flickering Check that the terminal 4 input selection signal (AU) is on.
Page 132: External Operation
External operation Basic settings External operation When operating the inverter via external signals, the motor is started or stopped by external signals connected to terminals STF and STR of the inverter. Just as when operating using the parameter unit, the set frequency value may originate from various sources: ●...
Page 133 Basic settings External operation Operation Display Screen at powering on The monitor display appears. Change the Pr. 79 setting to "3". (Refer to section 4.3.3 for change of the setting.) "PU" display and "EXT" display are lit. Forward rotation Turn the start switch (STF or STR) on. The motor runs at the frequency set in the set Reverse frequency mode of the operation panel.
Page 134: Use Switches To Give A Start Command And A Frequency Command
External operation Basic settings 5.3.2 Use switches to give a start command and a frequency command (multi-speed setting) (Pr. 4 to Pr. 6) Up to 15 set frequency values can be selected via terminals RH, RM, RL and REX of the frequency in- verter.
Page 135 Basic settings External operation Example Set "40Hz" in Pr. 4 "Multi-speed setting (high speed)" and turn on terminals RH and STF (STR)-PC to operate. Operation Display Power on → operation mode check For the initial setting, the inverter operates in the external operation mode "EXT"...
Page 136 External operation Basic settings Possible faults: ● The EXT lamp is not lit even when the PU/EXT key is pressed. – Switchover of the operation mode with is valid when Pr. 79 = 0 (initial value). ● 50Hz, 30Hz and 10Hz are not output from RH, RM and RL respectively when they are turned on. –...
Page 137: Perform Frequency Setting By Analog Voltage Input
Basic settings External operation 5.3.3 Perform frequency setting by analog voltage input The frequency setting potentiometer is supplied with 5V of power from the inverter (terminal 10). Inverter Power supply Motor Forward rotation start Reverse rotation start Frequency setting potentiometer (1kΩ/2W) I001090E Fig.
Page 138 External operation Basic settings Operation Display Power on → operation mode check For the initial setting, the inverter operates in the external operation mode "EXT" when powering on. Check that the operation command indication is "EXT". If not displayed, press the PU/EXT key to change to the external "EXT"...
Page 139 Basic settings External operation Possible faults: ● The motor will not rotate. – Check that the EXT lamp is lit. The external operation mode is valid when Pr. 79 = 0 (initial value). Use the PU/EXT key to change into the external operation mode. –...
Page 140: Change The Frequency (40Hz) Of The Maximum Value Of Potentiometer
External operation Basic settings 5.3.4 Change the frequency (40Hz) of the maximum value of potentiometer (at 5V) Example The frequency of the maximum analog voltage of the potentiometer (at 5V) has to be changed from the initial setting of 50Hz to 40Hz. Set 40Hz in Pr. 125. Operation Display Turn the digital dial until P.125 (Pr.
Page 141: Perform Frequency Setting By Analog Current Input
Basic settings External operation 5.3.5 Perform frequency setting by analog current input An external current source is connection to the frequency inverter for setpoint default setting. ● Switch terminal STF (STR)-PC on to give a start command. ● Turn the AU signal on. ●...
Page 142 External operation Basic settings Operation Display Power on → operation mode check For the initial setting, the inverter operates in the external operation mode "EXT" when powering on. Check that the operation command indication is "EXT". If not displayed, press the PU/EXT key to change to the external "EXT"...
Page 143: Change The Frequency (40Hz) Of The Maximum Value Of Potentiometer
Basic settings External operation 5.3.6 Change the frequency (40Hz) of the maximum value of potentiometer (at 20mA) Example The frequency of the maximum analog current of the potentiometer (at 20mA) has to be changed from the initial setting of 50Hz to 40Hz. Set 40Hz in Pr. 126. Operation Display Turn the digital dial until P.126 (Pr.
Page 144 External operation Basic settings 5 - 42...
Page 145: Parameter Overview
Parameter Parameter overview Parameter Parameter overview For simple variable-speed operation of the inverter, the initial setting of the parameters may be used as they are. Set the necessary parameters to meet the load and operational specifications. Parameter setting, change and check can be made from the operation panel. indicates simple mode parameters (initially set to extended mode).
Page 146 Parameter overview Parameter Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Set the frequency when the motor rated ✔ ✔ ✔ Base frequency 0.01Hz 50Hz 0–400Hz...
Page 147 Parameter Parameter overview Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Set the motor acceleration time * Initial values differ according to the inverter capacity: 0–3600/ ✔...
Page 148 Parameter overview Parameter Para- Para- Para- Parameter meter- meter meter Copy Clear Refer Clear Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled DC injection brake operation Set the operation frequency of the DC injec- ✔...
Page 149 Parameter Parameter overview Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Stall prevention operation selection becomes invalid. Stall prevention ✔ ✔ ✔ 0.1% 150% operation level...
Page 150 Parameter overview Parameter Para- Para- Para- Parameter meter- meter meter Copy Clear Refer Clear Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled 0–400Hz/ ✔ ✔ ✔ Frequency jump 1A 0.01Hz 9999 9999 0–400Hz/ ✔...
Page 151 Parameter Parameter overview Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled 0/5/7–12/ Selects monitor to be displayed on the oper- DU/PU main display data 14/20/23–25/ ation panel and parameter unit and monitor ✔...
Page 152 Parameter overview Parameter Para- Para- Para- Parameter meter- meter meter Copy Clear Refer Clear Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Frequency monitoring Set the full-scale value to output the output ✔ ✔...
Page 153 Parameter Parameter overview Para- Para- Para- Parameter meter- meter meter Copy Clear Refer Clear Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled RH, RM, RL signal Frequency setting stor- function age function Multi-speed —...
Page 154 Parameter overview Parameter Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled ✔ ✔ ✔ Retry selection 0–5 An alarm for retry can be selected. No retry function Set the number of retries at alarm occur- 1–10...
Page 155 Parameter Parameter overview Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Thermal characteristics of a standard motor Thermal characteristics of the Mitsubishi constant-torque motor Thermal characteristic of Mitsubishi high efficiency standard motor (SF-HR)
Page 156 Parameter overview Parameter Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled PWM carrier frequency can be changed. The ✔ ✔ ✔ PWM frequency selection 0–15 setting displayed is in [kHz].
Page 157 Parameter Parameter overview Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled External/PU switch over mode Fixed to PU operation mode Fixed to External operation mode External/PU combined operation mode 1 ✔...
Page 158 Parameter overview Parameter Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Tuning data (The value measured by offline auto tuning is automatically set.) 0–500A * * The range differs according to the ✔...
Page 159 Parameter Parameter overview Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Tuning data (The value measured by offline auto tuning is automatically set.) 0–100% * * The range differs according to the Pr.
Page 160 Parameter overview Parameter Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Set the inverter station numbers when two or more inverters are connected to one per- ✔...
Page 161 Parameter Parameter overview Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Without CR/LF PU communication ✔ ✔ ✔ CR/LF presence/absence With CR selection With CR/LF Parameter values written by communication...
Page 162 Parameter overview Parameter Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Terminal 2 frequency setting Set the frequency of terminal 2 input gain ✔...
Page 163 Parameter Parameter overview Para- Para- Para- Parameter meter- meter meter Copy Clear Refer Clear Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Set the frequency at which the control is 0–400Hz PID control automatic switch- ✔...
Page 164 Parameter overview Parameter Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Japanese English German French ✔ — — PU display language selection 6-313 Spanish Italian...
Page 165 Parameter Parameter overview Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Setting dial fre- quency setting mode Key lock mode invalid Setting dial potentiometer mode Frequency setting/key lock...
Page 166 Parameter overview Parameter Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled 0/100: Inverter running 1/101: Up to frequency 0/1/3/4/7/8/ 3/103: Overload alarm 11–16/20/25/ 4/104: Output frequency detection...
Page 167 Parameter Parameter overview Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Operates at power on Cooling fan on/off control invalid Cooling fan operation ✔...
Page 168 Parameter overview Parameter Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Without output phase failure protection Output phase failure protec- ✔ ✔ ✔...
Page 169 Parameter Parameter overview Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Without stop-on contact control Stop-on contact ✔ ✔ ✔ control selection Stop-on contact control Usually set a value between 130% and 180%.
Page 170 Parameter overview Parameter Para- Para- Para- Parameter meter- meter meter Copy Clear Refer Clear Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled — Refer to Pr. 61 Invalid Magnitude of frequency The setting increments when the set fre- ✔...
Page 171 Parameter Parameter overview Para- Para- Para- Parameter meter- meter meter Copy Clear Refer Clear Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Remote output data clear at pow- ering off Remote output data clear at inverter reset Remote output data retention at...
Page 172 Parameter overview Parameter Para- Para- Para- Parameter meter- meter meter Copy Clear Refer Clear Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Set the time taken to average the current ✔ ✔ ✔ Current average time 0.1s 0.1–1.0s...
Page 173 Parameter Parameter overview Para- Para- Para- Parameter meter- meter meter Copy Clear Clear Refer Func- Incre- Initial Setting Name Description tion ments Value Range Page ✔: Enabled —: Disabled Parameters you can use for your own pur- poses. ✔ Free parameter 1 9999 0–9999 —...
Page 174: Control Mode
Control mode Parameter Control mode V/F control (initial setting), advanced magnetic flux vector control and general-purpose magnetic flux vector control are available with the inverter FR-E700SC. V/F control It controls frequency and voltage so that the ratio of frequency (f) to voltage (V) is constant when changing frequency.
Page 175: Change The Control Method (Pr. 80, Pr. 81, Pr. 800)
Parameter Control mode 6.2.1 Change the control method (Pr. 80, Pr. 81, Pr. 800) Set when selecting the control method for advanced magnetic flux vector control and general-pur- pose magnetic flux vector control. The initial value is V/F control. ● Select a control mode using Pr. 800 "Control method selection". Initial Refer to Pr.
Page 176 Control mode Parameter Control method switching by external terminals (X18 signal) ● Use the V/F switchover signal (X18) to change the control method (between V/F control and Advanced magnetic flux vector control (General-purpose magnetic flux vector control)) with external terminal. ●...
Page 177: Adjust The Output Torque (Current) Of The Motor
Parameter Adjust the output torque (current) of the motor Adjust the output torque (current) of the motor Refer to Purpose Parameter that must be set Section Set starting torque manually Manual torque boost Pr. 0, Pr. 46, 6.3.1 Automatically control output current Advanced magnetic flux vector control, Pr.
Page 178 Adjust the output torque (current) of the motor Parameter Starting torque adjustment The set value indicates the percentage of the maximum output voltage at 0Hz by which the output voltage is increased. The voltage increases in direct proportion to the frequency from the time of star- tup until the operating frequency and voltage have been reached..
Page 179 Parameter Adjust the output torque (current) of the motor NOTES The RT signal acts as the second function selection signal and makes the other second functions valid. (Refer to section 6.10.3.) The amount of current flows in the motor may become large according to the conditions such as the motor characteristics, load, acceleration/deceleration time, wiring length, etc., resulting in an overcurrent trip (OL (overcurrent alarm) then E.OC1 (overcurrent trip during acceleration), over- load trip (E.THM (motor overload trip), or E.THT (inverter overload trip).
Page 180: Advanced Magnetic Flux Vector Control
Adjust the output torque (current) of the motor Parameter 6.3.2 Advanced magnetic flux vector control (Pr. 71, Pr. 80, Pr. 81, Pr. 89, Pr. 800) AD MFVC AD MFVC AD MFVC Advanced magnetic flux vector control can be selected by setting the capacity, poles and type of the motor used in Pr.
Page 181 Parameter Adjust the output torque (current) of the motor Selection method of advanced magnetic flux vector control Perform secure wiring. (Refer to section 3.2.) Set the motor. (Pr. 71) Motor Pr. 71 Remarks SF-JR Mitsubishi standard (initial value) motor SF-HR Mitsubishi high effi- ciency motor Others...
Page 182 Adjust the output torque (current) of the motor Parameter Adjust the motor speed fluctuation at load fluctuation The motor speed fluctuation at load fluctuation can be adjusted using Pr. 89. (It is useful when the speed command does not match the motor speed after the FR-E500 series inverter is replaced with the FR-E700SC series inverter, etc.) Fig.
Page 183: General-Purpose Magnetic Flux Vector Control
Parameter Adjust the output torque (current) of the motor 6.3.3 General-purpose magnetic flux vector control (Pr. 71, Pr. 80, Pr. 81, Pr. 800) GP MFVC GP MFVC GP MFVC General-purpose magnetic flux vector control is the same function as the FR-E500 series. Select this control when the same operation characteristic is necessary.
Page 184 Adjust the output torque (current) of the motor Parameter Selection method of general-purpose magnetic flux vector control Perform secure wiring. (Refer to section 3.2.) Set the motor. (Pr. 71) Motor Pr. 71 Remarks SF-JR Mitsubishi standard (initial value) motor SF-HR Mitsubishi high effi- ciency motor Others...
Page 185: Slip Compensation (Pr. 245 To Pr. 247)
Parameter Adjust the output torque (current) of the motor 6.3.4 Slip compensation (Pr. 245 to Pr. 247) GP MFVC GP MFVC GP MFVC When V/F control or general-purpose magnetic flux vector control is performed, the inverter output current may be used to assume motor slip to keep the motor speed constant. Refer to Pr.
Page 186: Stall Prevention Operation
Adjust the output torque (current) of the motor Parameter 6.3.5 Stall prevention operation (Pr. 22, Pr. 23, Pr. 48, Pr. 66, Pr. 156, Pr. 157, Pr. 277) This function monitors the output current and automatically changes the output frequency to pre- vent the inverter from coming to trip due to overcurrent, overvoltage, etc.
Page 187 Parameter Adjust the output torque (current) of the motor Block diagram RT = OFF Pr. 22 Stall prevention operation invalid RT = ON Pr. 48 Stall prevention operation level Output frequency Pr. 23, Pr. 66 I001883E Fig. 6-5: Stall prevention block diagram Setting of stall prevention operation level (Pr.
Page 188 Adjust the output torque (current) of the motor Parameter A machine protection and load limit by torque limit (Pr. 277) When Pr. 277 "Stall prevention current switchover" = 1, torque limit can be set. When output torque (torque current) exceeds the stall prevention operation level, the output fre- quency is controlled to limit the output torque.
Page 189 Parameter Adjust the output torque (current) of the motor Stall prevention operation signal output and output timing adjustment (OL signal, Pr. 157) When the output current exceeds the stall prevention operation level and stall prevention is activat- ed, the stall prevention operation signal (OL signal) turns on for longer than 100ms. When the output current falls to or below the stall prevention operation level, the output signal turns off.
Page 190 Adjust the output torque (current) of the motor Parameter Setting of stall prevention operation in high frequency range (Pr. 22, Pr. 23, Pr. 66) During high-speed operation above the rated motor frequency, acceleration may not be made be- cause the motor current does not increase. If operation is performed in a high frequency range, the current at motor lockup becomes smaller than the rated output current of the inverter, and the pro- tective function (OL) is not executed if the motor is at a stop.
Page 191 Parameter Adjust the output torque (current) of the motor Set two types stall prevention operation levels (Pr. 48) Turning RT signal on makes Pr. 48 "Second stall prevention operation current" valid. For the terminal used for RT signal input, set "3" in any of Pr. 178 to Pr. 184 "Input terminal function se- lection"...
Page 192 Adjust the output torque (current) of the motor Parameter Limit the stall prevention operation and fast-response current limit operation according to the operating status (Pr. 156) Refer to the following table and select whether fast-response current limit operation will be per- formed or not and the operation to be performed at OL signal output: Stall Prevention Operation Level OL Signal Output...
Page 193 Parameter Adjust the output torque (current) of the motor NOTES When the load is heavy or the acceleration/deceleration time is short, stall prevention is activated and acceleration/deceleration may not be made according to the preset acceleration/deceleration time. Set Pr. 156 and stall prevention operation level to the optimum values. In vertical lift applications, make setting so that the fast-response current limit is not activated.
Page 194: Limit The Output Frequency
Limit the output frequency Parameter Limit the output frequency Refer to Purpose Parameters that must be set Section Set upper limit and lower limit of output fre- Maximum/minimum frequency Pr. 1, Pr. 2, 6.4.1 quency Pr. 18 Perform operation by avoiding machine res- Frequency jump Pr.
Page 195 Parameter Limit the output frequency Set the minimum frequency Use Pr. 2 "Minimum frequency" to set the lower limit of the output frequency. NOTES When Pr. 15 "Jog frequency" is equal to or less than Pr. 2, the Pr. 15 setting has precedence over the Pr.
Page 196: Avoid Mechanical Resonance Points (Frequency Jumps) (Pr. 31 To Pr. 36)
Limit the output frequency Parameter 6.4.2 Avoid mechanical resonance points (frequency jumps) (Pr. 31 to Pr. 36) When it is desired to avoid resonance attributable to the natural frequency of a mechanical system, these parameters allow resonant frequencies to be jumped. Refer to Pr.
Page 197 Parameter Limit the output frequency The following diagrams show how the jump point is selected. The diagram on the left shows a se- quence in which the jump takes place at the end of the area to be jumped, for which the lower fre- quency must be entered first.
Page 198: Set V/F Pattern
Set V/F pattern Parameter Set V/F pattern Refer to Purpose Parameters that must be set Section Set motor ratings Base frequency, Base frequency voltage Pr. 3, Pr. 19, 6.5.1 Pr. 47 Select a V/F pattern according to Load pattern selection Pr.
Page 199 Parameter Set V/F pattern Set two kinds of base frequencies (Pr. 47) Use the second base frequency when you want to change the base frequency, e.g. when using mul- tiple motors by switching between them by one inverter. Pr. 47 "Second V/F (base frequency)" is valid when the RT signal is on. NOTES The RT signal acts as the second function selection signal and makes the other second functions valid.
Page 200: Load Pattern Selection (Pr. 14)
Set V/F pattern Parameter 6.5.2 Load pattern selection (Pr. 14) You can select the optimum output characteristic (V/F characteristic) for the application and load characteristics. Refer to Pr. No. Name Initial Value Setting Range Description Parameters referred to Section For constant torque load Torque boost 6.3.1 Second torque boost...
Page 201 Parameter Set V/F pattern Constant-torque load application (Pr. 14 = 2 or 3) Set "2" when a vertical lift load is fixed as power driving load at forward rotation and regenerative load at reverse rotation. Pr. 0 "Torque boost" is valid during forward rotation and torque boost is automatically changed to "0%"...
Page 202: Frequency Setting By External Terminals
Frequency setting by external terminals Parameter Frequency setting by external terminals Refer to Purpose Parameters that must be set Section Make frequency setting by combina- Multi-speed operation Pr. 4–Pr. 6, 6.6.1 tion of terminals Pr. 24–Pr. 27 Pr. 232–Pr. 239 Perform jog operation Jog operatio Pr.
Page 203 Parameter Frequency setting by external terminals Operation is performed at the frequency set in Pr. 4 when the RH signal turns on, Pr. 5 when the RM sig- nal turns on, and Pr. 6 when the RL signal turns on. Frequency from speed 4 to speed 15 can be set according to the combination of the RH, RM, RL and REX signals.
Page 204 Frequency setting by external terminals Parameter Fig. 6-19: Connection example Forward rotation I001127E NOTES The priorities of the frequency commands by the external signals are "jog operation > multi-speed operation > terminal 4 analog input > terminal 2 analog input". (Refer to section 6.16 for the fre- quency command by analog input.) Valid in external operation mode or PU/external combined operation mode (Pr.
Page 205: Jog Operation (Pr. 15, Pr. 16)
Parameter Frequency setting by external terminals 6.6.2 Jog operation (Pr. 15, Pr. 16) Jog operation is used to setup the machine.The frequency and acceleration/deceleration time for Jog operation can be set. As soon as the frequency inverter receives the start signal, the motor is accel- erated at the frequency entered in parameter 15 (jog frequency) using the preset acceleration/brake time (parameter 16).
Page 206 Frequency setting by external terminals Parameter Fig. 6-21: Jog operation signal timing chart frequency Forward rotation Pr. 20 Pr. 15 Pr. 16 Reverse rotation I001324C Operation Display Screen at powering on Confirm that the external operation mode is selected. (EXT indication is lit) If not displayed, press the PU/EXT key to change to the external operation mode If the operation mode still does not change, set Pr.
Page 207 Parameter Frequency setting by external terminals JOG operation from PU Selects Jog operation mode from the operation panel and PU (FR-PU04/FR-PU07). Operation is per- formed only while the start button is pressed. Fig. 6-23: Inverter Connection example for jog operation performed Power from PU Motor...
Page 208 Frequency setting by external terminals Parameter NOTES When Pr. 29 "Acceleration/deceleration pattern selection" = "1" (S-pattern acceleration/ deceleration A), the acceleration/deceleration time is the period of time required to reach Pr. 3 "Base frequency". The Pr. 15 setting should be equal to or higher than the Pr. 13 "Starting frequency setting". The JOG signal can be assigned to the input terminal using any of Pr.
Page 209: Remote Setting Function (Pr. 59)
Parameter Frequency setting by external terminals 6.6.3 Remote setting function (Pr. 59) Even if the operation panel is located away from the enclosure, you can use contact signals to perform continuous variable-speed operation, without using analog signals. Description Setting Refer to Pr.
Page 210 Frequency setting by external terminals Parameter Remote setting function When using the remote setting function, following frequencies can be compensated to the frequency set by RH and RM operation according to the operation mode. During external operation (including Pr. 79 = 4): External frequency command other than multi-speed settings During external operation and PU combined operation (Pr.
Page 211 Parameter Frequency setting by external terminals NOTES The range of frequency changeable by RH (acceleration) and RM (deceleration) is 0 to maximum frequency (Pr. 1 or Pr. 18 setting). Note that the maximum value of set frequency is (main speed + maximum frequency).
Page 212 Frequency setting by external terminals Parameter During jog operation or PID control operation, the remote setting function is invalid. Set frequency = 0Hz ● Even when the remotely-set frequency is cleared by turning on the RL (clear) signal after turn off (on) of both the RH and RM signals, the inverter operates at the remotely-set frequency stored in the last operation if power is reapplied before one minute has elapsed since turn off (on) of both the RH and RM signals.
Page 213: Acceleration And Deceleration
Parameter Acceleration and deceleration Acceleration and deceleration Refer to Purpose Parameters that must be set Section Motor acceleration/deceleration time Acceleration/deceleration times Pr. 7, Pr. 8, Pr. 20, 6.7.1 setting Pr. 21, Pr. 44, Pr. 45, Pr. 147 Starting frequency Starting frequency and start-time hold Pr.
Page 214 Acceleration and deceleration Parameter Acceleration time setting (Pr. 7, Pr. 20) Use Pr. 7 "Acceleration time" to set the acceleration time required to reach Pr. 20 "Acceleration/de- celeration reference frequency" from 0Hz. Fig. 6-29: Acceleration/deceleration time Pr. 20 Pr. 7 Pr.
Page 215 Parameter Acceleration and deceleration Change the setting range and increments of the acceleration/deceleration time (Pr. 21) Use Pr. 21 to set the acceleration/deceleration time and minimum setting range. Setting "0" (initial value)..... 0 to 3600s (minimum setting increments 0.1s) Setting "1"........0 to 360s (minimum setting increments 0.01s) CAUTION: Changing the Pr.
Page 216 Acceleration and deceleration Parameter S-shaped acceleration/deceleration pattern If a S-shaped acceleration/deceleration pattern A is selected in pr. 29, the set time is the period re- quired to reach the base frequency set in Pr. 3 "Base frequency". Acceleration/deceleration time formula when the set frequency is the base frequency or higher. ×...
Page 217: Starting Frequency And Start-Time Hold Function (Pr. 13, Pr. 571)
Parameter Acceleration and deceleration 6.7.2 Starting frequency and start-time hold function (Pr. 13, Pr. 571) You can set the starting frequency and hold the set starting frequency for a certain period of time. Set these functions when you need the starting torque or want to smooth motor drive at a start. Refer to Pr.
Page 218 Acceleration and deceleration Parameter Start-time hold function (Pr. 571) This function holds the time set in Pr. 571 and the output frequency set in Pr. 13 "Starting frequency". This function performs initial excitation to smooth the motor drive at a start. Forward rotation Output frequency [Hz]...
Page 219: Acceleration And Deceleration Pattern (Pr. 29)
Parameter Acceleration and deceleration 6.7.3 Acceleration and deceleration pattern (Pr. 29) You can set the acceleration/deceleration pattern suitable for application. Setting Refer to Pr. No. Name Initial Value Description Parameters referred to Range Section Linear acceleration/deceleration Base frequency 6.5.1 Acceleration time 6.7.1 S-pattern acceleration/deceleration A Acceleration/deceleration pat-...
Page 220 Acceleration and deceleration Parameter S-pattern acceleration/deceleration A (Pr. 29 = "1") For machine tool spindle applications, etc. Used when acceleration/deceleration must be made in a short time to a high-speed range of not low- er than base frequency. In this acceleration/deceleration pattern, Pr. 3 "Base frequency" (fb) is the in- flection point of the S-pattern (refer to Fig.
Page 221: Shortest Acceleration/Deceleration (Automatic Acceleration/Deceleration)
Parameter Acceleration and deceleration 6.7.4 Shortest acceleration/deceleration (automatic acceleration/deceleration) (Pr. 61 to Pr. 63, Pr. 292, Pr. 293) The inverter operates in the same conditions as when appropriate values are set in each parameter even if acceleration/deceleration time and V/F pattern are not set. This function is useful when you just want to operate, etc.
Page 222 Acceleration and deceleration Parameter Shortest acceleration/deceleration mode (Pr. 292 = 1, 11, Pr. 293) ● Set when you want to accelerate/decelerate the motor for the shortest time. It is desired to make acceleration/decelerationin a shorter time for a machine tool etc. but the design values of machine constants are unknown.
Page 223 Parameter Acceleration and deceleration Adjustment of shortest acceleration/deceleration mode (Pr. 61 to Pr. 63) By setting the adjustment parameters Pr. 61 to Pr. 63, the application range can be made wider. Setting Pr. No. Name Description Range For example, when the motor and inverter are different in capacity, set the rated motor current value.
Page 224: Selection And Protection Of A Motor
Selection and protection of a motor Parameter Selection and protection of a motor Refer to Purpose Parameters that must be set Section Motor protection from overheat Electronic thermal O/L relay Pr. 9, Pr. 51 6.8.1 Use the constant torque motor Applied motor Pr.
Page 225 Parameter Selection and protection of a motor Electronic thermal O/L relay (Pr. 9) Set the rated current [A] of the motor in Pr. 9. (When the power supply specification is 400V/440V 60Hz, set the 1.1 times the rated motor current.) Set "0"...
Page 226 Selection and protection of a motor Parameter NOTES Fault by electronic thermal relay function is reset by inverter power reset and reset signal input. Avoid unnecessary reset and power-off. When multiple motors are operated by a single inverter, protection cannot be provided by the electronic thermal relay function.
Page 227 Parameter Selection and protection of a motor Set two different electronic thermal O/L relays (Pr. 51) Use this function when running two motors of different rated currents individually by a single invert- er. (When running two motors together, use external thermal relays.) Set the rated current of the second motor to Pr.
Page 228 Selection and protection of a motor Parameter Electronic thermal relay function prealarm (TH) and alarm signal (THP signal) The alarm signal (THP) is output and electronic thermal relay function prealarm (TH) is displayed when the electronic thermal O/L relay cumulative value reaches 85% of the level set in Pr. 9 or Pr. 51. If it reaches 100% of the Pr.
Page 229: Applied Motor (Pr. 71, Pr. 450)
Parameter Selection and protection of a motor 6.8.2 Applied motor (Pr. 71, Pr. 450) Setting of the used motor selects the thermal characteristic appropriate for the motor. Setting is re- quired to use a constant-torque motor. Thermal characteristic of the electronic thermal relay function suitable for the motor is set.
Page 230 Selection and protection of a motor Parameter Set the motor to be used Refer to the following list and set this parameter according to the motor used. Motor Thermal Characteristic of the Electronic Thermal Pr. 71 Pr. 450 Standard Constant Torque Relay Function (SF-JR, etc.) (SF-JRCA, etc.)
Page 231 Parameter Selection and protection of a motor Use two motors (Pr. 450) ● Set Pr. 450 "Second applied motor" to use two different motors with one inverter. ● When "9999" (initial value) is set, no function is selected. ● When a value other than "9999" is set in Pr. 450, the second motor is valid when the RT signal turns ●...
Page 232: (Offline Auto Tuning) (Pr. 71, Pr. 80 To Pr. 84, Pr. 90 To Pr. 94, Pr. 96, Pr. 859)
Selection and protection of a motor Parameter 6.8.3 To exhibit the best performance of the motor performance (offline auto tuning) (Pr. 71, Pr. 80 to Pr. 84, Pr. 90 to Pr. 94, Pr. 96, Pr. 859) The motor performance can be maximized with offline auto tuning. What is offline auto tuning? ●...
Page 233 Parameter Selection and protection of a motor The setting range and increments of Pr. 82, Pr. 90 to Pr. 94 and Pr. 859 changes according to the setting value of Pr. 71 and Pr. 96. Auto Tuning Applied Motor Internal Stored Value Direct Input Value Measured Value Setting...
Page 234 Selection and protection of a motor Parameter Before performing offline auto tuning Check the following before performing offline auto tuning. ● Make sure advanced magnetic flux vector control or general-purpose magnetic flux vector control (Pr. 80, Pr. 81) is selected. (Tuning can be performed even under V/F control selected by turning on X18.) ●...
Page 235 Parameter Selection and protection of a motor Execution of tuning CAUTION: Before performing tuning, check the monitor display of the operation panel or parameter unit (FR-PU04/FR-PU07) if the inverter is in the status for tuning (refer to Tab. 6-13). When the start command is turned on under V/F control, the motor starts.
Page 236 Selection and protection of a motor Parameter Display during tuning Monitor is displayed on the operation panel and parameter unit (FR-PU04/FR-PU07) during tuning as below. The value displayed corresponds to the value of parameter 96. Parameter Unit Operation Panel Indication (FR-PU04/FR-PU07) Display Pr.
Page 237 Parameter Selection and protection of a motor If offline auto tuning ended in error (see the table below), motor constants are not set. Perform an in- verter reset and restart tuning. Pr. 96 Setting Error Cause Remedy Forced end Set "1" or "11" in Pr. 96 and perform tuning again. Inverter protective function operation Make setting again.
Page 238 Selection and protection of a motor Parameter Utilizing or changing offline auto tuning data for use The data measured in the offline auto tuning can be read and utilized or changed. Set Pr. 71 according to the motor used: Motor Pr.
Page 239 Parameter Selection and protection of a motor Method to set the motor constants without using the offline auto tuning data The Pr. 90 to Pr. 94 motor constants may either be entered in [ Ω, mΩ ] or in [mH]. Before starting op- eration, confirm which motor constant unit is used.
Page 240 Selection and protection of a motor Parameter To enter the Pr. 90 and Pr. 94 motor constants in [mH] Set Pr. 71 according to the motor used: Motor Pr. 71 SF-JR Mitsubishi standard motor, Mitsubishi high efficiency motor SF-HR SF-JRCA 4P Mitsubishi constant-torque motor SF-HRCA Tab.
Page 241 Parameter Selection and protection of a motor Name Setting Range Setting Increments Initial Value Motor excitation current 0–500A, 9999 0.01A 9999 (no load current) Motor constant R1 0–50Ω, 9999 0.001Ω 9999 Motor constant R2 0–50Ω, 9999 0.001Ω 9999 Motor constant L1 0–1000mH, 9999 0.1mH 9999...
Page 242: Motor Brake And Stop Operation
Motor brake and stop operation Parameter Motor brake and stop operation Refer to Purpose Parameters that must be set Section Motor braking torque adjustment DC injection brake Pr. 10–Pr. 12 6.9.1 Improve the motor braking torque with Selection of a regenerative brake Pr.
Page 243 Parameter Motor brake and stop operation Operation frequency setting (Pr. 10) When the frequency at which the DC injection brake operates is set to Pr. 10, the DC injection brake is operated when this frequency is reached during deceleration. Fig. 6-41: When Pr.
Page 244 Motor brake and stop operation Parameter Operation voltage (torque) setting (Pr. 12) Use Pr. 12 to set the percentage to the power supply voltage. When Pr. 12 = 0%, the DC injection brake is not operated. (At a stop, the motor coasts.) When using the constant-torque motor (SF-JRCA) and energy saving motor (SF-HR, SF-HRCA), change the Pr.
Page 245: Selection Of A Regenerative Brake (Pr. 30, Pr. 70)
Parameter Motor brake and stop operation 6.9.2 Selection of a regenerative brake (Pr. 30, Pr. 70) ● When making frequent starts/stops, use the optional high-duty brake resistor (FR-ABR) and brake unit (FR-BU2) to increase the regenerative brake duty. ● Use a power regeneration common converter (FR-CV) for continuous operation in regeneration status.
Page 246 Motor brake and stop operation Parameter When a high power factor converter (FR-HC) is used and automatic restart after instantaneous power failure function is made valid. ● When automatic restart after instantaneous power failure function of both the FR-HC and inverter is made valid (when avalue other than "9999"...
Page 247: Stop Selection (Pr. 250)
Parameter Motor brake and stop operation 6.9.3 Stop selection (Pr. 250) Used to select the stopping method (deceleration to a stop or coasting) when the start signal turns off. Used to stop the motor with a mechanical brake, etc. together with switching off of the start signal. You can also select the operations of the start signals (STF/STR).
Page 248 Motor brake and stop operation Parameter Use Pr. 250 to set the time from when the start signal turns off until the output is shut off. When any of "1000" to "1100" is set, the output is shut off after (Pr. 250 − 1000)s. The output is shut off when the time set in Pr.
Page 249: Stop-On Contact Control Function
Parameter Motor brake and stop operation 6.9.4 Stop-on contact control function (Pr. 6, Pr. 48, Pr. 270, Pr. 275, Pr. 276) AD MFVC AD MFVC AD MFVC GP MFVC GP MFVC GP MFVC To ensure accurate positioning at the upper limit etc. of a lift, stop-on-contact control causes a me- chanical brake to be closed while the motor is developing a holding torque to keep the load in contact with a mechanical stopper etc.
Page 250 Motor brake and stop operation Parameter Mechanical brake MCCB Power supply Motor Forward rotation command High-speed operation command Middle-speed operation command Stop-on contact selection 0 Stop-on contact selection 1 I001568E Fig. 6-46: Connection example The input signal terminal used differs according to the Pr. 180 to Pr. 184 settings. Normal mode Stop-on-contact control mode Pr.
Page 251 Parameter Motor brake and stop operation Set stop-on-contact control ● Make sure that the inverter is in external operation mode. (Refer to section 6.18.1.) ● Select advanced magnetic flux vector control or general-purpose magnetic flux vector control. ● Set "1" in Pr. 270 "Stop-on contact control selection". ●...
Page 252 Motor brake and stop operation Parameter Set frequency when stop-on-contact control (Pr. 270 = 1) is selected The following table lists the frequencies set when the input terminals (RH, RM, RL, RT, JOG) are select- ed together. Stop-on-contact control is invalid when remote setting function is selected (Pr. 59 = 1 to 3). Input Signal Stop-on- Set Frequency...
Page 253: Brake Sequence Function (Pr. 278 To Pr. 283, Pr. 292)
Parameter Motor brake and stop operation 6.9.5 Brake sequence function (Pr. 278 to Pr. 283, Pr. 292) AD MFVC AD MFVC AD MFVC GP MFVC GP MFVC GP MFVC This function is used to output from the inverter the mechanical brake operation timing signal in ver- tical lift and other applications.This function prevents the load from dropping with gravity at a start due to the operation timing error of the mechanical brake or an overcurrent alarm from occurring at a stop, ensuring secure operation.
Page 254 Motor brake and stop operation Parameter Mechanical brake Power Motor supply 24V DC Start signal Multi-speed signal BOF signal BRI signal BOF signal: Brake opening request signal BRI signal: Brake opening completion signal I001793E Fig. 6-48: Connection example with mechanical brake (Pr. 184 = 15, Pr. 190 = 20) The input signal terminal used differs according to the Pr.
Page 255 Parameter Motor brake and stop operation Set the brake sequence mode ● Select advanced magnetic flux vector control or general-purpose magnetic flux vector control. The brake sequence function is valid only when the external operation mode, external/PU combined operation mode 1 or network operation mode is selected. ●...
Page 256 Motor brake and stop operation Parameter With brake opening completion signal input (Pr. 292 = 8) ● When the start signal is input to the inverter, the inverter starts running. When the internal speed command reaches the value set in Pr. 278 and the output current is not less than the value set in Pr.
Page 257 Parameter Motor brake and stop operation Protective functions If any of the following errors occurs in the brake sequence mode, the inverter results in a fault, trips, and turns off the brake opening request signal (BOF). Fault Description Display Although more than 2s have elapsed after the start command (forward or reverse rotation) is input, the E.MB4 brake opening request signal (BOF) does not turn on.
Page 258: Function Assignment Of External Terminals
Function assignment of external terminals Parameter 6.10 Function assignment of external terminals Refer to Purpose Parameters that must be set Section Assign function to input terminal Input terminal function selection Pr. 178–Pr. 184 6.10.1 Set MRS signal (output shutoff ) to nor- MRS input selection Pr.
Page 259 Parameter Function assignment of external terminals Input terminal function assignment Refer to Setting Terminal Function Related Parameters Page Pr. 59 = 0 Pr. 4–Pr. 6, Pr. 24–Pr. 27, Low-speed operation command 6-58 (initial value) Pr. 232–Pr. 239 Remote setting (setting clear) Pr.
Page 260 Function assignment of external terminals Parameter NOTES Changing the terminal assignment using Pr. 178 to Pr. 184 "Input terminal function selection" may affect the other functions. Please make setting after confirming the function of each terminal. Same function can be assigned to two or more terminals. In this case, the logic of terminal input is The priorities of the speed commands are in order of jog, multi-speed setting (RH, RM, RL, REX) and PID (X14).
Page 261: Inverter Output Shutoff Signal (Mrs Signal, Pr. 17)
Parameter Function assignment of external terminals 6.10.2 Inverter output shutoff signal (MRS signal, Pr. 17) The inverter output can be shut off from the MRS signal. The logic of the MRS signal can also be se- lected. Setting Refer to Name Initial Value Description...
Page 262 Function assignment of external terminals Parameter MRS signal logic inversion When Pr. 17 is set to "2", the MRS signal (output stop) can be changed to the normally closed (NC con- tact) input specification. When the MRS signal turns on (opens), the inverter shuts off the output. Fig.
Page 263: Condition Selection Of Function Validity By Second Function Selection Signal
Parameter Function assignment of external terminals 6.10.3 Condition selection of function validity by second function selection signal (RT, Pr. 155) You can select the second function using the RT signal. For the RT signal, set "3" in any of Pr. 178 to Pr.
Page 264: Start Signal Selection (Terminal Stf, Str, Stop, Pr. 250)
Function assignment of external terminals Parameter 6.10.4 Start signal selection (Terminal STF, STR, STOP, Pr. 250) You can select the operation of the start signal (STF/STR). Used to select the stopping method (deceleration to a stop or coasting) when the start signal turns off. Used to stop the motor with a mechanical brake, etc.
Page 265 Parameter Function assignment of external terminals Fig. 6-56: Inverter 2-wire type connection (Pr. 250 = 8888) Start signal Forward/reverse signal Time I001149E NOTES When Pr. 250 is set to any of "0 to 100, 1000 to 1100", the motor coasts to a stop if the start com- mand is turned off.
Page 266 Function assignment of external terminals Parameter 3-wire type (terminals STF, STR and STOP) A three-wire type connection is shown below. The start self-holding selection becomes valid when the STOP signal is turned on. In this case, the for- ward/reverse rotation signal functions only as a start signal. If the start signal (STF or STR) is turned on and then off, the start signal is held and makes a start.
Page 267 Parameter Function assignment of external terminals Start signal selection Setting Inverter Status Pr. 250 = 0–100s/9999 Pr. 250 = 1000–1100s/8888 Stop Stop Reverse rotation Forward rotation Forward rotation Stop Reverse rotation Tab. 6-30: Start signal selection FR-E700SC EC 6 - 123...
Page 268: Output Terminal Function Selection (Pr. 190 To Pr. 192)
Function assignment of external terminals Parameter 6.10.5 Output terminal function selection (Pr. 190 to Pr. 192) You can change the functions of the open collector output terminal and relay output terminal. Refer to Pr. No. Name Initial Value Initial Signal Setting Range Parameters referred to Section...
Page 269 Parameter Function assignment of external terminals Setting Refer to Terminal Function Operation Related Parameters Source Sink Page Logic Logic Output when the output power is lower than the Pr. 152 setting Zero current detection Pr. 152, Pr. 153 6-131 for longer than the time set in Pr.
Page 270 Function assignment of external terminals Parameter Setting Refer to Terminal Function Operation Related Parameters Source Sink Page Logic Logic Output when the inverter's pro- tective function is activated to Alarm output stop the output (major fault). — 6-128 The signal output is stopped when a reset turns on.
Page 271 Parameter Function assignment of external terminals Inverter operation ready signal (RY) and inverter running signal (RUN) When the inverter is ready to operate, the output of the operation ready signal (RY) is on. It is also on during inverter running. When the output frequency of the inverter rises to or above Pr.
Page 272 Function assignment of external terminals Parameter Alarm output signal (ALM) If the inverter comes to trip, the ALM signal is output. (Refer to section 7.1.) Inverter alarm occurrence (output shutoff ) Time Reset ON Reset processing (about 1s) I001797E Fig. 6-60: Alarm signals NOTE The ALM signal is assigned to the ABC contact in the default setting.
Page 273: Detection Of Output Frequency (Su, Fu, Pr. 41 To Pr. 43)
Parameter Function assignment of external terminals 6.10.6 Detection of output frequency (SU, FU, Pr. 41 to Pr. 43) The inverter output frequency is detected and output to the output signal. Setting Refer to Pr. No. Name Initial Value Description Parameters referred to Range Section 190–192 Output terminal...
Page 274 Function assignment of external terminals Parameter Output frequency detection (FU, Pr. 42, Pr. 43) The output frequency detection signal (FU) is output when the output frequency reaches or exceeds the Pr. 42 setting. This function can be used for electromagnetic brake operation, open signal, etc. When the detection frequency is set to Pr.
Page 275: Output Current Detection Function (Y12, Y13, Pr. 150 To Pr. 153)
Parameter Function assignment of external terminals 6.10.7 Output current detection function (Y12, Y13, Pr. 150 to Pr. 153) The output power during inverter running can be detected and output to the output terminal. Setting Refer to Name Initial Value Description Parameters referred to Range Section...
Page 276 Function assignment of external terminals Parameter Zero current detection (Y13, Pr. 152, Pr. 153) If the output current remains lower than the Pr. 152 setting during inverter operation for longer than the time set in Pr. 153, the zero current detection (Y13) signal is output from the inverter's open col- lector or relay output terminal.
Page 277: Remote Output Function (Rem, Pr. 495 To Pr. 497)
Parameter Function assignment of external terminals 6.10.8 Remote output function (REM, Pr. 495 to Pr. 497) You can utilize the on/off of the inverter’s output signals instead of the remote output terminal of the programmable logic controller. Setting Refer to Name Initial Value Description...
Page 278 Function assignment of external terminals Parameter When you refer to Fig. 6-65 and set "1" to the terminal bit (terminal where the REM signal has been as- signed) of Pr. 496 or Pr. 497, the output terminal turns on (off for sink logic). By setting "0", the output terminal turns off (on for sink logic).
Page 279 Parameter Function assignment of external terminals When Pr. 495 = "0" or "10", performing a power supply reset (including a power failure) clears the REM signal output. (The ON/OFF states of the terminals are as set in Pr. 190 to Pr. 192.) The Pr. 496 and Pr.
Page 280: Monitor Display And Monitor Output Signals
Monitor display and monitor output signals Parameter 6.11 Monitor display and monitor output signals Refer to Purpose Parameters that must be set Section Display motor speed Speed display and speed setting Pr. 37 6.11.1 Set speed Change PU monitor display data DU/PU main display data selection Pr.
Page 281 Parameter Monitor display and monitor output signals Frequency Setting Pr. 37 Output Frequency Monitor Set Frequency Monitor Parameter Setting (initial value) 0.01–9998 Machine speed Machine speed Tab. 6-34: Setting range of parameter 37 Machine speed conversion formula: Pr. 37 × frequency/60Hz Hz is displayed in 0.01Hz increments and machine speed is in 0.001.
Page 282: Monitor Display Selection Of Du/Pu And Terminal Am
Monitor display and monitor output signals Parameter 6.11.2 Monitor display selection of DU/PU and terminal AM (Pr. 52, Pr. 158, Pr. 170, Pr. 171, Pr. 268, Pr. 563, Pr. 564) The monitor to be displayed on the main screen of the control panel and parameter unit (FR-PU04/ FR-PU07) can be selected.
Page 283 Parameter Monitor display and monitor output signals Monitor description list (Pr. 52) ● Set the monitor to be displayed on the operation panel and parameter unit (FR-PU04/FR-PU07) in Pr. 52 "DU/PU main display data selection". ● Set the monitor to be output to the terminal AM (analog output (0 to 10V DC voltage output)) in Pr.
Page 284 Monitor display and monitor output signals Parameter Pr. 52 Terminal AM Opera- Pr. 158 (AM) Types of Monitor Unit Full Scale Description tion PU Main Setting Value Panel Monitor Adds up and displays the inverter oper- ation time. Actual operation You can check the numbers of the —...
Page 285 Parameter Monitor display and monitor output signals NOTES By setting "0" in Pr. 52, the monitoring of output speed to alarm display can be selected in sequence by the SET key. When the operation panel is used, the displayed units are Hz and A only and the others are not displayed.
Page 286 Monitor display and monitor output signals Parameter Display set frequency during stop (Pr. 52) When "100" is set in Pr. 52, the set frequency and output frequency are displayed during stop and op- eration respectively. (LED of Hz flickers during stop and is lit during operation.). Parameter 52 During Running/Stop During Stop...
Page 287 Parameter Monitor display and monitor output signals Operation panel (FR-DU07) I/O terminal monitor When Pr. 52 is set to any of "55 to 57", the I/O terminal states can be monitored on the operation panel. The I/O terminal monitor is displayed on the third monitor. The LED is on when the terminal is on, and the LED is off when the terminal is off.
Page 288 Monitor display and monitor output signals Parameter Cumulative energizing power monitor and clear (Pr. 170) On the cumulative power monitor (Pr. 52 = "25"), the output power monitor value is added up and is updated in 1h increments. The operation panel, parameter unit (FR-PU04/FR-PU07) and communi- cation (RS-485 communication, communication option) display increments and display ranges are as indicated below: Operation Panel...
Page 289 Parameter Monitor display and monitor output signals You can select the decimal digits of the monitor (Pr. 268) As the operation panel display is 4 digits long, the decimal places may vary at analog input, etc. The decimal places can be hidden by selecting the decimal digits. In such a case, the decimal digits can be selected by Pr.
Page 290: Reference Of The Terminal Am (Analog Voltage Output) (Pr. 55, Pr. 56)
Monitor display and monitor output signals Parameter 6.11.3 Reference of the terminal AM (analog voltage output) (Pr. 55, Pr. 56) Analog voltage output from the terminal AM is available. Set the reference of the signal output from terminal AM. Refer to Pr.
Page 291 Parameter Monitor display and monitor output signals Current monitoring reference (Pr. 56) Set the full scale value when outputting the current monitor from terminal AM. Set the current to be referenced when the current monitor (inverter output current, etc.) is selected for terminal AM dis- play.
Page 292: Terminal Am Calibration [Calibration Parameter Pr. 645, C1 (Pr. 901)]
Monitor display and monitor output signals Parameter 6.11.4 Terminal AM calibration [calibration parameter Pr. 645, C1 (Pr. 901)] By using the operation panel or parameter unit, you can calibrate terminal AM to full scale deflection. Setting Refer to Pr. No. Name Initial Value Description...
Page 293 Parameter Monitor display and monitor output signals Terminal AM gain calibration [C1 (Pr. 901)] Terminal AM is factory-set to provide a 10V DC output in the full-scale status of the corresponding monitor item. Calibration parameter C1 (Pr. 901) allows the output voltage ratios (gains) to be adjust- ed according to the meter scale.
Page 294 Monitor display and monitor output signals Parameter How to calibrate the terminal AM when using the operation panel The following example shows how to calibrate the maximum value of the AM terminal to the 60Hz output frequency. This operation is performed in PU mode. Operation Display (When Pr.
Page 295: Operation Selection At Power Failure
Parameter Operation selection at power failure 6.12 Operation selection at power failure Refer to Purpose Parameters that must be set Section At instantaneous power failure occur- Automatic restart operation after instanta- Pr. 30, Pr. 57, 6.12.1 rence, restart inverter without stop- neous power failure/flying start Pr.
Page 296 Operation selection at power failure Parameter Refer to Pr. No. Name Initial Value Setting Range Description Parameters referred to Section The motor starts at the starting frequency when Acceleration time 6.7.1 Acceleration/ 6.7.1 MRS (X10) turns on then off. Regenerative function deceleration time selection Restart operation is performed when MRS (X10)
Page 297 Parameter Operation selection at power failure Automatic restart after instantaneous power failure operation (Pr. 30, Pr. 162, Pr. 299) ● Without frequency search When Pr. 162 = "1" (initial value) or "11", automatic restart operation is performed in a reduced voltage system, where the voltage is gradually risen with the output frequency unchanged from prior to an instantaneous power failure independently of the coasting speed of the motor.
Page 298 Operation selection at power failure Parameter ● With frequency search When "0 (initial value) or 10" is set in Pr. 162, the inverter smoothly starts after detecting the motor speed upon power restoration. (The motor capacity should be equal to or one rank lower than the inverter capacity.) When using the frequency search, perform offline autotuning.
Page 299 Parameter Operation selection at power failure NOTES Speed detection time (frequency search) changes according to the motor speed (maximum 100ms). Frequency search errors can occur if the output capacity of the frequency inverter is one or more classes higher than that of the motor or if the motor is a special model (e.g. with a frequency rating above 60Hz).
Page 300 Operation selection at power failure Parameter ● Restart operation at every start When Pr. 162 = "10" or "11", automatic restart operation is also performed every start, in addition to the automatic restart after instantaneous power failure. When Pr. 162 = "0", automatic restart operation is performed at the first start after power supply-on, but not performed at the second time or later.
Page 301 Parameter Operation selection at power failure Restart cushion time (Pr. 58) Cushion time is the length of time when the voltage appropriate to the voltage at the detected motor speed (output frequency prior to instantaneous power failure when Pr. 162 = "1" or "11") from 0V. Normally the initial value need not be changed for operation, but adjust it according to the magni- tude of the moment of inertia (J) of the load or torque.
Page 302 Operation selection at power failure Parameter Frequency search gain (Pr. 298), offline auto tuning (Pr. 96) When automatic restart after instantaneous power failure operation (with frequency search) is valid at V/F control, perform offline auto tuning. Perform offline auto tuning during V/F control in the fol- lowing order to set Pr.
Page 303 Parameter Operation selection at power failure Execution of tuning CAUTION: Before performing tuning, check the monitor display of the operation panel or parameter unit (FR-PU04/FR-PU07) if the inverter is in the status for tuning. (Refer to Tab. 6-13). When performing tuning or PU operation, press the RUN key of the operation panel. For external operation, turn on the run command (STF signal or STR signal).
Page 304 Operation selection at power failure Parameter Monitor display during auto tuning Monitor is displayed on the operation panel and parameter unit (FR-PU04/FR-PU07) during tuning as below. The value displayed corresponds to the value of parameter 96. Parameter Unit Operation Panel Indication (FR-PU04/FR-PU07) Display Parameter 96 Setting...
Page 305 Parameter Operation selection at power failure If offline auto tuning ended in error (see the table below), motor constants are not set. Perform an in- verter reset and restart tuning. Error Display Error cause Remedy Force end Set "21" in Pr. 96 and perform tuning again. Inverter protective function operation Make setting again.
Page 306 Operation selection at power failure Parameter CAUTION: Before activating the automatic restart after power failure function please make sure that this mode is supported for the drive and permitted for your configuration. When automatic restart after instantaneous power failure has been selected, the motor and machine will start suddenly (after the reset time has elapsed) after occurrence of an instanta- neous power failure.
Page 307: Power Failure-Time Deceleration-To-Stop Function (Pr. 261)
Parameter Operation selection at power failure 6.12.2 Power failure-time deceleration-to-stop function (Pr. 261) When a power failure or under voltage occurs, the inverter can be decelerated to a stop or can be de- celerated and re-accelerated to the set frequency. Setting Refer to Pr.
Page 308 Operation selection at power failure Parameter Power failure stop mode (Pr. 261 = 1) If power is restored during power failure deceleration, deceleration to a stop is continued and the in- verter remains stopped. To restart, turn off the start signal once, then turn it on again. Power supply During deceleration at...
Page 309 Parameter Operation selection at power failure Operation continuation at instantaneous power failure function (Pr. 261 = 2) When power is restored during deceleration after a power failure, acceleration is made again up to the set frequency. Pr. 261 = 2 When power is restored during deceleration Power supply...
Page 310 Operation selection at power failure Parameter Power failure deceleration signal (Y46 signal) The Y46 signal is on during deceleration at an instantaneous power failure or during a stop after de- celeration at an instantaneous power failure. After a power failure stop, the inverter can not start even if power is restored the start command is giv- en.
Page 311: Operation Setting At Alarm Occurrence
Parameter Operation setting at alarm occurrence 6.13 Operation setting at alarm occurrence Refer to Purpose Parameters that must be set Section Recover by retry operation at alarm Retry operation Pr. 65, 6.13.1 occurrence Pr. 67–Pr. 69 Do not output input/output phase Input/output phase failure protection Pr.
Page 312 Operation setting at alarm occurrence Parameter Retry operation automatically resets a fault and restarts the inverter at the starting frequency when the time set in Pr. 68 elapses after the inverter is tripped. Retry operation is performed by setting Pr. 67 to any value other than "0". Set the number of retries at fault occurrence in Pr.
Page 313 Parameter Operation setting at alarm occurrence Using Pr. 65 you can select the alarm that will cause a retry to be executed. No retry will be made for the alarm not indicated. Alarm Parameter 65 Setting Display Name for Retry ✔...
Page 314: Input/Output Phase Failure Protection Selection (Pr. 251, Pr. 872)
Operation setting at alarm occurrence Parameter 6.13.2 Input/output phase failure protection selection (Pr. 251, Pr. 872) You can disable the output phase failure function that stops the inverter output if one of the inverter output side (load side) three phases (U, V, W) opens. Input phase loss protection is a function to stop the inverter output if one of the three phases (R/L1, S/L2, T/L3) on the inverter's input side is lost.
Page 315: Earth (Ground) Fault Detection At Start (Pr. 249)
Parameter Operation setting at alarm occurrence 6.13.3 Earth (ground) fault detection at start (Pr. 249) You can choose whether to make earth (ground) fault detection at start valid or invalid. Earth (Ground) fault detection is executed only right after the start signal is input to the inverter. Protective function will not activate if an earth (ground) fault occurs during operation.
Page 316: Energy Saving Operation
Energy saving operation Parameter 6.14 Energy saving operation Refer to Purpose Parameters that must be set Section Energy saving operation Energy saving operation and optimum Pr. 60 6.14.1 excitation control 6.14.1 Optimum excitation control (Pr. 60) Without a fine parameter setting, the inverter automatically performs energy saving operation. This inverter is optimum for fan and pump applications.
Page 317: Motor Noise, Emi Measures, Mechanical Resonance
Parameter Motor noise, EMI measures, mechanical resonance 6.15 Motor noise, EMI measures, mechanical resonance Refer to Purpose Parameters that must be set Section Reduction of the motor noise Carrier frequency and Soft-PWM selection Pr. 72, Pr. 240 6.15.1 Measures against EMI and leakage cur- rents Reduce mechanical resonance Speed smoothing control...
Page 318: Speed Smoothing Control (Pr. 653)
Motor noise, EMI measures, mechanical resonance Parameter 6.15.2 Speed smoothing control (Pr. 653) Vibration due to mechanical resonance influences the inverter control, causing the output current (torque) unstable. In this case, the output current (torque) fluctuation can be reduced to ease vibra- tion by changing the output frequency.
Page 319: Frequency Setting By Analog Input (Terminal 2, 4)
Parameter Frequency setting by analog input (terminal 2, 4) 6.16 Frequency setting by analog input (terminal 2, 4) Refer to Purpose Parameters that must be set Section Selection of voltage/current input Analog input selection Pr. 73, Pr. 267 6.16.1 (terminal 2, 4) Perform forward/reverse rotation by analog input.
Page 320 Frequency setting by analog input (terminal 2, 4) Parameter Selection of analog input specifications For the terminal 2 for analog voltage input, 0 to 5V (initial value) or 0 to 10V can be selected. Either volt- age input (0 to 5V, 0 to 10V) or current input (4 to 20mA initial value) can be selected for terminal 4 used for analog input.
Page 321 Parameter Frequency setting by analog input (terminal 2, 4) Refer to the following table and set Pr. 73 and Pr. 267. The half-tone screened areas indicate the main speed setting. Terminal 4 Pr. 73 Terminal 2 Polarity Reversible AU Signal 0–10V 0–5V (initial value)
Page 322 Frequency setting by analog input (terminal 2, 4) Parameter Perform operation by analog input voltage The frequency setting signal inputs 0 to 5V DC (or 0 to 10V DC) to across the terminals 2-5. The 5V (10V) input is the maximum output frequency. The power supply 5V can be input by either using the internal power supply or preparing an external power supply.
Page 323 Parameter Frequency setting by analog input (terminal 2, 4) Perform operation by analog input current When the pressure or temperature is controlled constant by a fan, pump, etc., automatic operation can be performed by inputting the output signal 0/4 to 20mA of the adjuster to across the terminals 4-5. NOTE The AU signal must be turned on to use the terminal 4.
Page 324: Input Filter Time Constant (Pr. 74)
Frequency setting by analog input (terminal 2, 4) Parameter 6.16.2 Input filter time constant (Pr. 74) If the set point signal (terminal 2 or 4) is an unstable signal or contains noise you can filter out the in- stability or noise by increasing the setting value of Pr. 74. Setting Refer to Pr.
Page 325: Bias And Gain Of Frequency Setting Voltage (Current)
Parameter Frequency setting by analog input (terminal 2, 4) 6.16.3 Bias and gain of frequency setting voltage (current) [Pr. 125, Pr. 126, Pr. 241, C2 (Pr. 902) to C7 (Pr. 905)] You can set the magnitude (slope) of the output frequency as desired in relation to the frequency set- ting signal (0 to 5V, 0 to 10V or 0/4 to 20mA DC).
Page 326 Frequency setting by analog input (terminal 2, 4) Parameter Change the frequency at maximum analog input (Pr. 125, Pr. 126) Set a value to Pr. 125 (Pr. 126) when changing only the frequency setting (gain) of the maximum an- alog input power (current). (C2 (Pr. 902) to C7 (Pr. 905) setting need not be changed.) Analog input bias/gain calibration [C2 (Pr.
Page 327 Parameter Frequency setting by analog input (terminal 2, 4) Initial value 50Hz Gain Pr. 125 Bias (Pr. 902) 100% Frequency setting signal C3 (Pr. 902) C4 (Pr. 903) I001191E Fig. 6-94: Signal adjustment of terminal 2 Initial value 50Hz Gain Pr. 126 Bias (Pr.
Page 328 Frequency setting by analog input (terminal 2, 4) Parameter Analog input display unit changing (Pr. 241) The level display for the analog signal connected to terminal 2 or terminal 4 can be switched between a % display and a display in V or mA. Depending on the terminal input specification set to Pr.
Page 329 Parameter Frequency setting by analog input (terminal 2, 4) Frequency setting signal (current) bias/gain adjustment method 1. Method to adjust any point by application of voltage (current) to across the terminals 2-5 (4-5). The following example illustrating the procedure assumes that Pr. 241 is set to "0": Operation Display Confirmation of the RUN indication and...
Page 330 Frequency setting by analog input (terminal 2, 4) Parameter 2. Method to adjust any point without application of a voltage (current) to across terminals 2-5 (4-5). (This example shows how to change from 4V to 5V, assuming that Pr. 241 is set to "1".) Operation Display Confirmation of the RUN indication and...
Page 331 Parameter Frequency setting by analog input (terminal 2, 4) 3. Method to adjust only the frequency without adjustment of a gain voltage (current). (The gain frequency is changed from 50Hz to 40Hz.) Operation Display Turn the digital dial until P.125 (Pr. 125) or P.126 (Pr.
Page 332: Misoperation Prevention And Parameter Setting Restriction
Misoperation prevention and parameter setting restriction Parameter 6.17 Misoperation prevention and parameter setting restriction Refer to Purpose Parameters that must be set Section Limit reset function Reset selection/ Pr. 75 6.17.1 Make alarm stop when PU is discon- disconnected PU detection/ nected PU stop selection Stop from PU...
Page 333 Parameter Misoperation prevention and parameter setting restriction Reset selection You can select the enable condition of reset function (RES signal, reset command through commu- nication) input. When Pr. 75 is set to any of "1, 3, 15, 17", a reset can be input only when the inverter is tripped. NOTES When the reset signal (RES) is input during operation, the motor coasts since the inverter being reset shuts off the output.
Page 334 Misoperation prevention and parameter setting restriction Parameter PU stop selection In any of the PU operation, external operation and network operation modes, the motor can be stopped by pressing the STOP key of the PU. When the inverter is stopped by the PU stop function (refer to section 4.3 "Operation panel") in the ex- ternal operation mode, "PS"...
Page 335 Parameter Misoperation prevention and parameter setting restriction Restarting method when stop was made by pressing the STOP key from the PU during external operation ("PS" is displayed) Operation panel After the motor has decelerated to a stop, turn off the STF or STR signal. Press the PU/EXT key to change to the PU operation mode.
Page 336 Misoperation prevention and parameter setting restriction Parameter Restart (PS reset) method when PU stop (PS display) is made during PU operation PU stop (PS display) is made when the motor is stopped from the unit where control command source is not selected (operation panel, parameter unit (FR-PU04/FR-PU07, operation panel for FR-E500 (PA02)) in the PU operation mode.
Page 337: Parameter Write Selection (Pr. 77)
Parameter Misoperation prevention and parameter setting restriction 6.17.2 Parameter write selection (Pr. 77) You can select whether write to various parameters can be performed or not. Use this function to pre- vent parameter values from being rewritten by misoperation. Setting Refer to Pr.
Page 338 Misoperation prevention and parameter setting restriction Parameter Write parameters during operation (Pr. 77 = 2) Parameters can always be written. The following parameters cannot be written during operation if Pr. 77 = 2. Stop operation when changing their parameter settings. Parameter Name Stall prevention operation level compensation factor at double speed...
Page 339: Reverse Rotation Prevention Selection (Pr. 78)
Parameter Misoperation prevention and parameter setting restriction 6.17.3 Reverse rotation prevention selection (Pr. 78) In some applications (fans, pumps) it is necessary to ensure that the motor cannot be reversed. This can be achieved with Pr. 78. Setting Refer to Pr.
Page 340: User Groups (Pr. 160, Pr. 172 To Pr. 174)
Misoperation prevention and parameter setting restriction Parameter 6.17.4 User groups (Pr. 160, Pr. 172 to Pr. 174) Parameter which can be read from the operation panel and parameter unit can be restricted. In the in- itial setting, only the simple mode parameters are displayed. Setting Refer to Pr.
Page 341 Parameter Misoperation prevention and parameter setting restriction User group function (Pr. 160, Pr. 172 to Pr. 174) The user group function is designed to display only the parameters necessary for setting. From among all parameters, a maximum of 16 parameters can be registered to a user group. When Pr. 160 is set to "1", only the parameters registered to the user group can be accessed.
Page 342 Misoperation prevention and parameter setting restriction Parameter Deletion of parameter from user group (Pr. 174) Operation Display Confirmation of the RUN indication and operation mode indication. The inverter must be at a stop. The inverter must be in the PU operation mode (using the PU/EXT key).
Page 343: Password Function (Pr. 296, Pr. 297)
Parameter Misoperation prevention and parameter setting restriction 6.17.5 Password function (Pr. 296, Pr. 297) Registering 4-digit password can restrict parameter reading/writing. Refer to Pr. No. Name Initial Value Setting Range Description Parameters referred to Section Select restriction level of parameter reading/writing Parameter write selection 6.17.2 0–6/99/...
Page 344 Misoperation prevention and parameter setting restriction Parameter Parameter reading/writing restriction level (Pr. 296) Level of reading/writing restriction by PU/NET mode operation command can be selected by Pr. 296. NET Mode Operation Command PU Mode Operation Command Pr. 296 Setting RS-485 Communication Communication Option Read Write...
Page 345 Parameter Misoperation prevention and parameter setting restriction Password lock/unlock (Pr. 296, Pr. 297) ● Lock Set parameter reading/writing restriction level (Pr. 296 ≠ 9999). Restriction of Password Pr. 296 Setting Value Pr. 297 Display Unlock Error 0 to 6/99 No restriction Always "0"...
Page 346 Misoperation prevention and parameter setting restriction Parameter ● Unlock There are two ways of unlocking the password. – Enter a password in Pr. 297. Unlocked when a password is correct. If a password is incorrect, an error occurs. During Pr. 296 setting of any of "100 to 106 or 199", if password unlock error has occurred 5 times, correct password will not unlock the restriction.
Page 347 Parameter Misoperation prevention and parameter setting restriction Parameter operation during password lock/unlock Password Unlocked Locked Registered Parameter Operation Pr. 296 ≠ 9999 Pr. 296 = 100–106/199 Pr. 296 ≠ 9999 Pr. 296 = 9999 Pr. 297 = 0–4 Pr. 297 = 5 Pr.
Page 348: Selection Of Operation Mode And Operation Location
Selection of operation mode and operation location Parameter 6.18 Selection of operation mode and operation location Refer to Purpose Parameters that must be set Section Operation mode selection Operation mode selection Pr. 79 6.18.1 Started in network operation mode Operation mode at power on Pr.
Page 349 Parameter Selection of operation mode and operation location Operation mode basics The operation mode is to specify the source of inputting the start command and set frequency of the inverter. ● Select the "external operation mode" when performing operation by basically using the control circuit terminals and providing potentiometers, switches, etc.
Page 350 Selection of operation mode and operation location Parameter Switching the operation mode External operation Switching from the PU Switching from the network Press Switch to the external operation mode from the of the PU to light Press network. Switch to the network operation of the PU to light mode from the network.
Page 351 Parameter Selection of operation mode and operation location Operation mode selection flow In the following flowchart, select the basic parameter setting and terminal connection related to the operation mode: START Connection Parameter Setting Operation Where is the start commandbsource? From external (STF/STR terminal) Where is the frequency set? From external (Terminal 2, 4, JOG, STF (forward rotation)/...
Page 352 Selection of operation mode and operation location Parameter External operation mode (Pr. 79 = 0, 2) Select the external operation mode when performing operation by providing a frequency setting po- tentiometer, start switch, etc. externally and connecting them to the control circuit terminals of the in- verter.
Page 353 Parameter Selection of operation mode and operation location PU operation mode (Pr. 79 = 1) Select the PU operation mode when applying start and speed command by only the key operation of the operation panel (FR-PU04/FR-PU07). Also select the PU operation mode when making commu- nication using the PU connector.
Page 354 Selection of operation mode and operation location Parameter PU/external combined operation mode 1 (Pr. 79 = 3) Select the PU/external combined operation mode 1 when applying frequency command from the op- eration panel or parameter unit (FR-PU04/FR-PU07) and inputting the start command with the exter- nal start switch.
Page 355 Parameter Selection of operation mode and operation location Switch-over mode (Pr. 79 = 6) While continuing operation, you can switch between the PU operation, external operation and net- work operation (when RS-485 communication with the PU connector or communication option is used).
Page 356 Selection of operation mode and operation location Parameter PU operation interlock (Pr. 79 = 7) The PU operation interlock function is designed to forcibly change the operation mode to external operation mode when the PU operation interlock signal (X12) input turns off. This function prevents the inverter from being inoperative by the external command if the mode is ac- cidentally left unswitched from the PU operation mode.
Page 357 Parameter Selection of operation mode and operation location Switching of operation mode by external terminal (X16) When external operation and operation from the operation panel are used together, use of the PU-ex- ternal operation switching signal (X16) allows switching betwen the PU operation mode and external operation mode during a stop (during a motor stop, start command off).
Page 358 Selection of operation mode and operation location Parameter Switching of operation mode by external terminal (X65, X66) When Pr. 79 = any of "0, 2, 6", the operation mode switching signals (X65, X66) can be used to change the PU or external operation mode to network operation mode during a stop (during a motor stop or start command off).
Page 359 Parameter Selection of operation mode and operation location When switching between the network operation mode and external operation mode: Set Pr. 79 to "0" (initial value), "2", "6" or "7". (At the Pr. 79 setting of "7", the operation mode can be switched when the X12 (MRS) signal turns on.) Set "0 (initial value) or 1"...
Page 360: Operation Mode At Power On (Pr. 79, Pr. 340)
Selection of operation mode and operation location Parameter 6.18.2 Operation mode at power on (Pr. 79, Pr. 340) When power is switched on or when power comes back on after instantaneous power failure, the inverter can be started up in network operation mode. After the inverter has started up in the network operation mode, parameter write and operation can be performed from a program.
Page 361 Parameter Selection of operation mode and operation location Specify operation mode at power on (Pr. 340) Depending on the Pr. 79 and Pr. 340 settings, the operation mode at power on (reset) changes as de- scribed below: Operation Mode Pr. 340 Pr.
Page 362: Start Command Source And Frequency Command Source During Communication Operation (Pr. 338, Pr. 339, Pr. 550, Pr. 551)
Selection of operation mode and operation location Parameter 6.18.3 Start command source and frequency command source during communication operation (Pr. 338, Pr. 339, Pr. 550, Pr. 551) When the RS-485 communication with the PU connector or communication option is used, the ex- ternal start command and frequency command can be made valid.
Page 363 Parameter Selection of operation mode and operation location Select the command source of the network operation mode (Pr. 550) Either the RS-485 communication with the PU connector or communication option can be specified as the command source in the network operation mode. For example, set Pr.
Page 364 Selection of operation mode and operation location Parameter Selects the command source of the PU operation mode (Pr. 551) Any of the operation panel, PU connector, or USB connector can be specified as the command source in the PU operation mode. In the PU operation mode, set Pr.
Page 365 Parameter Selection of operation mode and operation location Controllability through communication Operation Mode Oper- External/PU External/PU NET Oeration NET Operation ation Condition Combined Combined Command (When Commu- (When Using External Loca- (Pr. 551) PU Operation Operation Operation nication Option Operation tion Mode 1 Mode 2...
Page 366 Selection of operation mode and operation location Parameter Operation Mode Oper- External/PU External/PU NET Operation NET Operation ation Condition Combined Combined Command (When Using (When Commu- External Loca- (Pr. 551) PU Operation Operation Operation nication Option Operation tion Mode 1 Mode 2 Connector) is Used)
Page 367 Parameter Selection of operation mode and operation location Operation at alarm occurrence Operation Mode External/PU External/PU NET Operation NET Operation Condition Combined Combined Alarm Definition (When Using (When Commu- External (Pr. 551) PU Operation Operation Operation nication Option Operation Mode 1 Mode 2 Connector) is Used)
Page 368 Selection of operation mode and operation location Parameter Selection of control source in network operation mode (Pr. 338, Pr. 339) As control sources, there are the operation command source that controls the signals related to the inverter start command and function selection and the speed command source that controls the sig- nals related to frequency setting.
Page 369 Parameter Selection of operation mode and operation location Communication Operation Command 0: NET 1: External Operation Source (Pr. 338) Location Remarks Communication Speed Command Selection 0: NET External 0: NET Source (Pr. 339) External External External Pr. 79 ≠ 7 Output stop Combined External...
Page 370 Selection of operation mode and operation location Parameter Switching of command source by external terminal (X67) In the network operation mode, the command source switching signal (X67) can be used to switch the start command source and speed command source. Set "67"...
Page 371: Communication Operation And Setting
Parameter Communication operation and setting 6.19 Communication operation and setting Refer to Purpose Parameters that must be set Section Communication operation from Initial setting of computer link Pr. 117–Pr. 124 6.19.2 PU connector communication (PU connector) Modbus-RTU communication Pr. 117, Pr. 118, 6.19.5 specification Pr.
Page 372 Communication operation and setting Parameter PU connector communication system configuration and wiring ● Connecting the PU to the inverter Fig. 6-110: Inverter Connecting the PU to the PU connector connector FR-PU07 RJ-45-connector FR-A5CBL I001829E ● Connecting a computer to a single inverter Fig.
Page 373 Parameter Communication operation and setting ● Combination of computer and multiple inverters Station 0 Station 1 Station n connector connector connector RS-485 interface Distributor Distributor Distributor Terminating resistor FR-A5CBL FR-A5CBL BUS System Distributor FR-RJ45-HUB10 Inverter Inverter RJ-45 RJ-45 Inverter 1 Inverter Inverter connector...
Page 374 Communication operation and setting Parameter Connection with RS-485 computer ● Wiring of one RS-485 computer and one inverter Inverter Cable connection and signal direction Computer side terminals PU connector Receive data Receive data Send data Send data 0.2mm² or more Signal ground I001938E Fig.
Page 375 Parameter Communication operation and setting Two-wire type connection If the computer is 2-wire type, a connection from the inverter can be changed to 2-wire type by pass- ing wires across reception terminals and transmission terminals of the PU connector pin. Fig.
Page 376: Initial Settings And Specifications Of Rs-485 Communication
Communication operation and setting Parameter 6.19.2 Initial settings and specifications of RS-485 communication (Pr. 117 to Pr. 120, Pr. 123, Pr. 124, Pr. 549) Used to perform required settings for RS-485 communication between the inverter and personal computer. Use PU connector of the inverter for communication. ●...
Page 377 Parameter Communication operation and setting Operation selection at communication error occurrence (Pr. 121, Pr. 122, Pr. 502) Initial Setting Refer to Pr. No. Name Description Parameters referred to Value Range Section Number of retries at data receive error occurrence Acceleration time 6.7.1 If the number of consecutive errors exceeds the permissible value, the Deceleration time...
Page 378 Communication operation and setting Parameter Retry count setting (Pr. 121) Set the permissible number of retries at data receive error occurrence. (Refer to page 6-245 for data re- ceive error for retry.) When data receive errors occur consecutively and exceed the permissible number of retries set, an in- verter trips (E.PUE) and a motor stops (as set in Pr.
Page 379 Parameter Communication operation and setting Signal loss detection (Pr. 122) If a signal loss (communication stop) is detected between the inverter and master as a result of a signal loss detection, a communication fault (E.PUE) occurs and the inverter trips (as set in Pr. 502). When the setting is "9999", communication check (signal loss detection) is not made.
Page 380 Communication operation and setting Parameter Stop operation selection at occurrence of communication fault (Pr. 502) Stop operation when retry count excess (Mitsubishi inverter protocol only) or signal loss detection er- ror occurs can be selected. Pr. 502 Operation Indication Fault Output 0 (initial value) Coasts to stop.
Page 381 Parameter Communication operation and setting Fig. 6-121: Fault Fault removal occurrence Operation when Pr. 502 setting is "2" Communication fault Decelerates to stop Time Fault display Display (E.PUE) Fault output (ALM) I001836E NOTES The fault output indicates fault output signal (ALM signal) or alarm bit output. When the setting was made to provide a fault output, the fault description is stored into the faults history.
Page 382: Communication E²Prom Write Selection (Pr. 342)
Communication operation and setting Parameter 6.19.3 Communication E²PROM write selection (Pr. 342) When parameter write is performed from the inverter PU connector, USB communication, and com- munication option, parameters storage device can be changed from E²PROM + RAM to RAM only. Set when a frequent parameter change is necessary.
Page 383: Mitsubishi Inverter Protocol (Computer Link Communication)
Parameter Communication operation and setting 6.19.4 Mitsubishi inverter protocol (computer link communication) You can perform parameter setting, monitor, etc. from the PU connector of the inverter using the Mit- subishi inverter protocol (computer link communication). Communication specifications Related Item Description Parameters Communication protocol Mitsubishi protocol (computer link)
Page 384 Communication operation and setting Parameter Communication procedure Data communication between the computer and inverter is made in the following procedure: Computer When data is read ⇓ Data flow Inverter Inverter ⇓ Data flow Computer When data is written I000030C Fig. 6-122: Schematic diagram of data exchange If a data error is detected and a retry must be made, execute retry operation with the user pro- gram.
Page 385 Parameter Communication operation and setting ● Data writing format ³ Communication request data from the computer to the inverter Number of Characters Format Inverter station Waiting Instruction Data Sum check code number time Inverter station Waiting Instruction Data Sum check code number time...
Page 386 Communication operation and setting Parameter ● Data reading format Communication request data from the computer to the inverter ³ Number of Characters Format Inverter station Waiting Instruction Sum check code number time Reply data from the inverter to the computer » (No data error detected) Number of Characters Format Inverter station...
Page 387 Parameter Communication operation and setting Data definitions ● Control codes Signal Name ASCII Code Description Start Of Text (start of data) End Of Text (end of data) Enquiry (communication request) Acknowledge (no data error detected) Line Feed Carriage Return Negative Acknowledge (data error detected) Tab.
Page 388 Communication operation and setting Parameter ● Sum check code The sum check code is 2-digit ASCII (hexadecimal) representing the lower 1 byte (8 bits) of the sum (binary) derived from the checked ASCII data. Example 1 Binary Instruction code Station Data code check...
Page 389 Parameter Communication operation and setting ● Error code If any error is found in the data received by the inverter, its definition is sent back to the computer together with the NAK code. Error Inverter Error Item Error Definition Code Operation The number of errors consecutively detected in communi- Computer NAK error...
Page 390 Communication operation and setting Parameter ● Response time Data sending time (Refer to the following formula) Inverter data processing time = Waiting time + Data check time (setting × 10ms) (Depends on the instruction code Computer (refer to Tab. 6-74)) ⇓...
Page 391 Parameter Communication operation and setting Instructions for the program When data from the computer has any error, the inverter does not accept that data. Hence, in the user program, always insert a retry program for data error. All data communication, e.g. run command or monitoring, are started when the computer gives a communication request.
Page 392 Communication operation and setting Parameter Port open Communication setting Time out setting Send data processing Data setting Sum code calculation Data transmission Receive data waiting Receive data processing Data retrieval Screen display Fig. 6-127: General flowchart NOTES Always set the communication check time interval before starting operation to prevent hazardous conditions.
Page 393 Parameter Communication operation and setting Setting items and set data After completion of parameter setting, set the instruction codes and data then start communication from the computer to allow various types of operation control and monitoring. Number Instruction of Data No.
Page 394 Communication operation and setting Parameter Number Read/ Instruction of Data No. Item Data Description write Code Digits (Format) Set frequency (RAM) Read set frequency/speed from RAM or E²PROM. H0000 to HFFFF: Set frequency in 0.01Hz incre- ments (B, E/D) Read Speed increments 1/0.001 (when Pr.
Page 395 Parameter Communication operation and setting Number Read/ Instruction of Data No. Item Data Description write Code Digits (Format) Refer to the instruction code of the parameter (B, E/D) list (appendix) and write and/or read parame- Read H00 to H63 ter values as required. (B, E2/D) When setting Pr.
Page 396 Communication operation and setting Parameter Example When reading the C3 (Pr. 902) and C6 (Pr. 904) settings from the inverter of station No. 0. Computer Send Data Inverter Send Data Description Set "H01" to the extended link parameter. ENQ 00 FF 0 01 82 ACK 00 Set "H01"...
Page 397 Parameter Communication operation and setting ● Special monitor selection numbers. Refer to section 6.11.2 for details of the monitor description. Data Description Unit Data Description Unit 0.01Hz Cumulative energization time Output frequency/speed 0.001 Output current 0.01A Actual operation time Output voltage 0.1V Motor load factor 0.1%...
Page 398 Communication operation and setting Parameter ● Fault data Refer to section 7.1 for details of alarm description. Data Description Data Description Data Description No fault present E.BE E.AIE E.OC1 E.GF E.USB E.OC2 E.LF E.SAF E.OC3 E.OHT E.MB4 E.OV1 E.OPT E.MB5 E.OV2 E.OP1 E.MB6...
Page 399 Parameter Communication operation and setting ● Run command Instruction Item Bits Description Example Code b0: AU (current input selection) Example 1: H02 (Forward rotation) b1: Forward rotation start b2: Reverse rotation start b3: RL (low speed) command b4: RM (middle speed) Example 2: H00 (Stop) b5: RH (high speed) b6: RT (second function...
Page 400 Communication operation and setting Parameter ● Inverter status monitor Instruction Item Bits Description Example Code b0: RUN (inverter running) b1: Forward rotation Example 1: H02 (During forward rotation) b2: Reverse rotation b3: SU (up to frequency) Inverter b4: OL (overload) status b5: —...
Page 401 Parameter Communication operation and setting ● Multi command HF0 Sending data format from computer to inverter Number of Characters Format Send Receive Instruction Wait- Inverter station data data code Sum check CR/LF Data 1 Data 2 number type type (HF0) time Reply data from the inverter to the computer (no data error detected) Number of Characters...
Page 402: Modbus-Rtu Communication
Communication operation and setting Parameter 6.19.5 Modbus-RTU communication (Pr. 117, Pr. 118, Pr. 120, Pr. 122, Pr. 343, Pr. 549) Using the Modbus RTU communication protocol, communication operation or parameter setting can be performed from the PU connector of the inverter. Initial Setting Refer to...
Page 403 Parameter Communication operation and setting Communication specifications Related Item Description Parameters Communication protocol Modbus-RTU protocol Pr. 549 Conforming standard EIA-485 (RS-485) — Number of inverters connected 1 : N (maximum 32 units), setting is 0 to 247 stations Pr. 117 Communication speed Can be selected from 4800/9600/19200 and 38400bps Pr.
Page 404 Communication operation and setting Parameter Outline The Modbus protocol is the communication protocol developed by Modicon for PLC. The Modbus protocol performs serial communication between the master and slave using the ded- icated message frame. The dedicated message frame has the functions that can perform data read and write.
Page 405 Parameter Communication operation and setting Message frame (protocol) Communication method Basically, the master sends a query message (question) and the slave returns a response message (re- sponse). When communication is normal, Device Address and Function Code are copied as they are, and when communication is abnormal (function code or data code is illegal), bit 7 (= 80h) of Function Code is turned on and the error code is set to Data Bytes.
Page 406 Communication operation and setting Parameter Message format types The message formats corresponding to the function codes in Tab. 6-86 will be explained. ● Read holding register data (H03 or 03) Can read the description of system environment variables, real-time monitor, alarm history, and inverter parameters assigned to the holding register area.
Page 407 Parameter Communication operation and setting Example To read the register values of 41004 (Pr. 4) to 41006 (Pr. 6) from the slave address 17 (H11). Query message Slave Address Function Starting Address No. of Points CRC Check (8 bits) (8 bits) (8 bits) (8 bits) (8 bits)
Page 408 Communication operation and setting Parameter ● Write multiple holding register data (H06 or 06) You can write the description of system environment variables and inverter parameters assigned to the holding register area. (Refer to the register list on page 6-270). Query message Slave Function...
Page 409 Parameter Communication operation and setting ● Function diagnosis (H08 or 08) A communication check can be made since the query message sent is returned unchanged as a response message (function of subfunction code H00). Subfunction code H00 (Return Query Data). Query message Slave Function...
Page 410 Communication operation and setting Parameter ● Write multiple holding register data (H10 or 16) You can write data to multiple holding registers. Query message Slave Func- Starting No. of Byte Data CRC Check Address tion Address Registers Count (8 Bits) n ×...
Page 411 Parameter Communication operation and setting ● Read holding register access log (H46 or 70) A response can be made to a query made by the function code H03 or H10. The starting address of the holding registers that succeeded in access during previous commu- nication and the number of successful registers are returned.
Page 412 Communication operation and setting Parameter ● Error response An error response is returned if the query message received from the master has an illegal function, address or data. No response is returned for a parity, CRC, overrun, framing or busy error. NOTE No response message is sent in the case of broadcast communication also.
Page 413 Parameter Communication operation and setting To detect the mistakes of message data from the master, they are checked for the following errors. If an error is detected, an alarm stop will not occur. Error Item Error Definition Inverter Side Operation The data received by the inverter differs from Parity error the specified parity (Pr.
Page 414 Communication operation and setting Parameter Modbus registers ● System environment variable Register Definition Read/Write Remarks 40002 Inverter reset Write Any value can be written 40003 Parameter clear Write Set H965A as a written value. 40004 All parameter clear Write Set H99AA as a written value. 40006 Write Set H5A96 as a written value.
Page 415 Parameter Communication operation and setting Definition Control Input Instruction Inverter Status Stop command RUN (inverter running) Forward rotation command Forward rotation Reverse rotation command Reverse rotation SU (up to frequency) RH (high speed operation command) OL (overload) RM (middle speed operation command) RL (low speed operation command) FU (frequency detection) RT (second function selection)
Page 416 Communication operation and setting Parameter ● Real-time monitor Refer to section 6.11.2 for details of the monitor description. Register Description Unit Register Description Unit Output frequency/ Cumulative 40201 0.01Hz/1 40220 speed energizing time 40202 Output current 0.01A 40223 Actual operation time 40203 Output voltage 0.1V...
Page 417 Parameter Communication operation and setting ● Parameter Parameters Register Parameter Name Read/Write Remarks 41000 Refer to the parameter list The parameter number + 41000 0–999 – Read/write (Tab. 6-1) for the parameter names. is the register number. 41999 Terminal 2 frequency setting bias C2 (902) 41902 Read/write...
Page 418 Communication operation and setting Parameter ● Fault history Register Definition Read/Write Remarks 40501 Fault history 1 Read/write 40502 Fault history 2 Read 40503 Fault history 3 Read Being 2 bytes in length, the data is stored as "H00 ". 40504 Fault history 4 Read The error code can be referred to in the low-order 1 byte.
Page 419 Parameter Communication operation and setting Communication error count (Pr. 343) You can check the cumulative number of communication errors. Parameters Setting Range Minimum Setting Range Initial Value (Read only) Tab. 6-104: Number of communication errors NOTE The number of communication errors is temporarily stored into the RAM. As it is not stored into the E²PROM, performing a power supply reset or inverter reset clears the value to 0.
Page 420: Usb Communication (Pr. 547, Pr. 548)
Communication operation and setting Parameter 6.19.6 USB communication (Pr. 547, Pr. 548) Inverter setup can be easily performed using the FR Configurator by connecting the inverter and per- sonal computer with a USB cable. A personal computer and inverter can be easily connected with one USB cable.
Page 421: Special Operation
Parameter Special operation 6.20 Special operation Refer to Purpose Parameters that must be set Section Perform process control such as pump PID control Pr. 127–Pr. 134 6.20.1 and air volume. Dancer control PID control (dancer control setting) Pr. 44, Pr. 45, 6.20.2 Pr.
Page 422 Special operation Parameter Initial Setting Refer to Description Pr. No. Name Parameters referred to Value Range Section Set the frequency at which the control is automatically changed to PID Remote function 6.6.3 PID control auto- 0–400Hz selection control. matic switchover 9999 Analog input 6.16.1...
Page 423 Parameter Special operation PID control basic configuration Inverter Motor Manipulated Pr. 133 or variable terminal 2 Kp 1+ +Td S • Ti S • Set point 0–5V DC PID operation (0–10V DC) Terminal 4 Feedback signal (measured value), 4–20mA DC (0–5V DC, 0–10V DC) Kp: Proportionality constant;...
Page 424 Special operation Parameter PD action A combination of P action (P) and differential control action (D) for providing a manipulated variable in response to deviation speed to improve the transient characteristic. Fig. 6-135: Set point Operation example for proportional changes of measured value Deviation Measured...
Page 425 Parameter Special operation Reverse action Increases the manipulated variable fi (output frequency) if deviation X = (set point − measured value) is positive, and decreases the manipulated variable if deviation is negative. Deviation Set point X>0 Cold → fi increased Set point Hot →...
Page 426 Special operation Parameter Connection diagram The following graphic shows a typical application: Pr. 128 = 20 Pr. 182 = 14 Pr. 190 = 15 Pr. 191 = 14 Pr. 192 = 16 Pump Power supply Forward rotation Reverse rotation PID control RH (X14) 2 wire type selection...
Page 427 Parameter Special operation I/O signals and parameter setting Set "20, 21, 50, 51, 60 or 61" in Pr. 128 to perform PID operation. Set "14" in any of Pr. 178 to Pr. 184 "Input terminal function selection" to assign PID control selection signal (X14) to turn the X14 signal on.
Page 428 Special operation Parameter Terminal Signal Function Description Parameter Setting Used Upper limit out- Output to indicate that the measured Pr. 128 = 20, 21, 60, 61 Pr. 131 ≠ 9999 value signal exceeded the upper limit value (Pr. 131). Set "15" or "115" to any of Pr.
Page 429 Parameter Special operation PID control automatic switchover control (Pr. 127) For a fast system start-up at an operation start, the system can be started up in normal operation mode only at a start. When the frequency is set to Pr. 127 "PID control automatic switchover frequency" within the range 0 to 400Hz, the system starts up in normal operation mode from a start until Pr.
Page 430 Special operation Parameter Calibration example Example A detector of 4mA at 0°C and 20mA at 50°C is used to adjust the room temperature to 25°C under PID control. The set point is given to across inverter terminals 2-5 (0 to 5V). Start Determination of set point Set the room temperature to 25°C...
Page 431 Parameter Special operation Set point input calibration Apply the input voltage of 0% set point setting (e.g. 0V) across terminals 2-5. Enter in C2 (Pr. 902) the frequency which should be output by the inverter at the deviation of 0% (e.g.
Page 432 Special operation Parameter NOTES If the multi-speed (RH, RM, RL signal) or jog operation (jog signal) is entered with the X14 signal on, PID control is stopped and multi-speed or jog operation is started. If the setting is as follows, PID control becomes invalid. Pr. 79 "Operation mode selection" = "6" (switchover mode).
Page 433: Dancer Control (Pr. 44, Pr. 45, Pr. 128 To Pr. 134)
Parameter Special operation 6.20.2 Dancer control (Pr. 44, Pr. 45, Pr. 128 to Pr. 134) Performs PID control by feedbacking the position detection of the dancer roller, controlling the danc- er roller is in thespecified position. Setting Refer to Pr. No. Name Initial Value Description Parameters referred to...
Page 434 Special operation Parameter Dancer control block diagram Acceleration/deceleration of main speed Main speed Target frequency command deviation Acceleration/ Limit deceleration PID control Dancer roll setting point Pr. 133 PID set point PID feedback Convert to 0 to 100% Potentiometer Terminal 4 Dancer roll position detection I001840E Fig.
Page 435 Parameter Special operation Dancer control overview Performs dancer control by setting 40 to 43 in Pr. 128 "PID action selection". The main speed com- mand is the speed command of each operation mode (external, PU, Network). Performs PID control by the position detection signal of the dancer roller, then the result is added to the main speed com- mand.
Page 436 Special operation Parameter I/O signals and parameter setting Set "40 to 43" in Pr. 128 to perform dancer control. Set "14" in any of Pr. 178 to Pr. 184 "Input terminal function selection" to assign PID control selection signal (X14) to turn the X14 signal on. When the X14 signal is not assigned, only the Pr.
Page 437 Parameter Special operation Parameter details When ratio (Pr. 128 = 42, 43) is selected for addition method, PID control × (ratio of main speed) is add- ed to the main speed. The ratio is determined by the Pr. 125 "Terminal 2 frequency setting gain fre- quency"...
Page 438 Special operation Parameter Output signal Output terminal assignment during dancer control (PID control) operation PID signal turns on during dancer control (PID control) or at a stop by PID control (in the status PID op- eration being performed inside) (The signal is off during normal operation.) For the terminal used for PID signal output, assign the function by setting "47 (positive logic) or 147 (negative logic)"...
Page 439 Parameter Special operation Dancer roller position detection signal adjustment When terminal 4 input is voltage input, 0V is minimum position and 5V (10V) is maximum position. When current is input, 4mA is minimum position and 20mA is maximum position (initial value). When 0 to 7V is output from the potentiometer, it is necessary to calibrate C7 (Pr.
Page 440 Special operation Parameter NOTES In normal PID control, PID control is stopped when multi-speed operation signal (RH, RM, RL, REX signal) or JOG signal is input. In dancer control, however, PID control continues handling the sig- nals as the main speed. During dancer control, Second acceleration/deceleration time of Pr.
Page 441: Droop Control (Pr. 286 To Pr. 287)
Parameter Special operation 6.20.3 Droop control (Pr. 286 to Pr. 287) AD MFVC AD MFVC AD MFVC This function is designed to balance the load in proportion to the load torque to provide the speed drooping characteristic under advanced magnetic flux vector control. This function is effective for balancing the load when using multiple inverters.
Page 442: Regeneration Avoidance Function
Special operation Parameter 6.20.4 Regeneration avoidance function (Pr. 665, Pr. 882, Pr. 883, Pr. 885, Pr. 886) This function detects a regeneration status and increases the frequency to avoid the regeneration sta- tus. Possible to avoid regeneration by automatically increasing the frequency and continue operation if the fan happens to rotate faster than the set speed due to the effect of another fan in the same duct.
Page 443 Parameter Special operation What is regeneration avoidance function? (Pr. 882, Pr. 883) When the regeneration status is serious, the DC bus voltage rises and an overvoltage alarm (E.OV ) may occur. When this bus voltage rise is detected and the bus voltage level reaches or exceeds Pr. 883, increasing the frequency avoids the regeneration status.
Page 444 Special operation Parameter Limit regeneration avoidance operation frequency (Pr. 885) You can limit the output frequency compensated for (increased) by the regeneration avoidance func- tion. The frequency is limited to the output frequency (frequency prior to regeneration avoidance opera- tion) + Pr. 885 "Regeneration avoidance compensation frequency limit value" during acceleration or constant speed.
Page 445: Useful Functions
Parameter Useful functions 6.21 Useful functions Refer to Purpose Parameters that must be set Section To determine the maintenance time of Cooling fan operation selection Pr. 244 6.21.1 parts. Inverter part life display Pr. 255–Pr. 259 6.21.2 Maintenance output function Pr.
Page 446: Display Of The Life Of The Inverter Parts (Pr. 255 To Pr. 259)
Useful functions Parameter 6.21.2 Display of the life of the inverter parts (Pr. 255 to Pr. 259) Degrees of deterioration of main circuit capacitor, control circuit capacitor, cooling fan and inrush cur- rent limit circuit and can be diagnosed by monitor. When any part has approached the end of its life, an alarm can be output by self diagnosis to prevent a fault.
Page 447 Parameter Useful functions Life alarm display and signal output (Y90 signal, Pr. 255) Whether any of the control circuit capacitor, main circuit capacitor, cooling fan and inrush current lim- it circuit has reached the life alarm output level or not can be checked by Pr. 255 "Life alarm status dis- play"...
Page 448 Useful functions Parameter Pr. 255 Bits Inrush Current Main Circuit Control Circuit Cooling Fan Life (Decimal) (Binary) Limit Circuit Life Capacitor Life Capacitor Life ✔ ✔ ✔ ✔ 1111 ✔ ✔ ✔ 1110 — ✔ ✔ ✔ 1101 — ✔ ✔...
Page 449 Parameter Useful functions Main circuit capacitor life display (Pr. 258, Pr. 259) The deterioration degree of the main circuit capacitor is displayed in Pr. 258 as a life. On the assumption that the main circuit capacitor capacitance at factory shipment is 100%, the ca- pacitor life is displayed in Pr.
Page 450 Useful functions Parameter Turning the power on during measuring before LED of the operation panel turns off, it may remain in "measuring" (Pr. 259 = "2") status. In such case, carry out operation from step NOTE For the accurate life measuring of the main circuit capacitor, perform after more than 3 hrs passed since the turn off of the power as it is affected by the capacitor temperature.
Page 451: Maintenance Timer Alarm (Pr. 503, Pr. 504)
Parameter Useful functions 6.21.3 Maintenance timer alarm (Pr. 503, Pr. 504) When the cumulative energizing time of the inverter reaches the parameter set time, the mainte- nance timer output signal (Y95) is output. "MT" is displayed on the operation panel. This can be used as a guideline for the maintenance time of peripheral devices.
Page 452: Current Average Value Monitor Signal (Pr. 555 To Pr. 557)
Useful functions Parameter 6.21.4 Current average value monitor signal (Pr. 555 to Pr. 557) The average value of the output current during constant speed operation and the maintenance timer value are output as a pulse to the current average value monitor signal (Y93). The pulse width output to the I/O module of the PLC or the like can be used as a guideline due to abrasion of machines and elongation of belt and for aged deterioration of devices to know the maintenance time.
Page 453 Parameter Useful functions The pulse output of the current average value monitor signal (Y93) is shown below. From acceleration to constant speed operation Output frequency Time 1 cycle (20s) Next cycle Data output mask time End pulse When the speed has changed to constant from accel- output as low pulse shape for eration/deceleration, Y93 signal is not output for Pr.
Page 454 Useful functions Parameter Setting of the Pr. 555 "Current average time" The average output current is calculated during Hi output of start bit (1s). Set the time taken to av- erage the current during start bit output in Pr. 555. Setting of Pr.
Page 455 Parameter Useful functions NOTES Mask of data output and sampling of output current are not performed during acceleration/decel- eration. When the speed is changed to acceleration/deceleration from constant speed during start bit out- put, the data is judged as invalid, the start bit is output as high pulse shape for 3.5s, and the end signal is output as low pulse shape for 16.5s.
Page 456: Free Parameters (Pr. 888, Pr. 889)
Useful functions Parameter 6.21.5 Free parameters (Pr. 888, Pr. 889) Parameters you can use for your own purposes. You can input any number within the setting range "0" to "9999". For example, the number can be used: ● As a unit number when multiple units are used. ●...
Page 457: Setting For The Parameter Unit, Operation Panel
Parameter Setting for the parameter unit, operation panel 6.22 Setting for the parameter unit, operation panel Refer to Purpose Parameters that must be set Section Selection of rotation direction by the RUN key rotation direction selection Pr. 40 6.22.1 RUN key of the operation panel Switch the display language of the PU display language selection Pr.
Page 458: Operation Panel Frequency Setting/Key Lock Operation Selection (Pr. 161)
Setting for the parameter unit, operation panel Parameter 6.22.3 Operation panel frequency setting/key lock operation selection (Pr. 161) The setting dial of the operation panel can be used like a potentiometer to perform operation. The key operation of the operation panel can be disabled. Setting Refer to Pr.
Page 459: Magnitude Of Frequency Change Setting (Pr. 295)
Parameter Setting for the parameter unit, operation panel 6.22.4 Magnitude of frequency change setting (Pr. 295) When setting the set frequency with the setting dial, frequency changes in 0.01Hz increments in the initial status. Setting this parameter increases the magnitude of frequency which changes according to the rotated amount of the setting dial, improving operability.
Page 460: Buzzer Control (Pr. 990)
Setting for the parameter unit, operation panel Parameter 6.22.5 Buzzer control (Pr. 990) You can make the buzzer "beep" when you press the key of the parameter unit (FR-PU04/FR-PU07). Refer to Pr. No. Name Initial Value Setting Range Description Parameters referred to Section Without buzzer —...
Page 461: Troubleshooting
Troubleshooting Troubleshooting Frequency inverter FR-E700SC EC has a multitude of protective functions which protect the drive and the inverter from damage in case of a fault. When an alarm occurs in the inverter, the protective func- tion is activated bringing the inverter to an alarm stop and the PU display automatically changes to any of the following error (alarm) indications.
Page 462: List Of Alarm Display
List of alarm display Troubleshooting List of alarm display Refer to Operation Panel Indication Name Page E--- Faults history 7-20 HOLD Operation panel lock LOCd Password locked Error message Er1 to Er4 Parameter write error Err. Inverter reset Stall Prevention (overcurrent) Stall prevention (overvoltage) Regenerative brake prealarm Electronic thermal relay function prealarm...
Page 463 Troubleshooting List of alarm display Refer to Operation Panel Indication Name Page E.LF Output phase failure protection 7-13 E.OHT External thermal relay operation 7-13 E.OPT Option fault 7-14 Fault of the internal (extension slot) installed option E.OP1 7-14 (e.g. communication fault) Fault of the internal (extension slot) installed option E.
Page 464: Causes And Corrective Actions
Causes and corrective actions Troubleshooting Causes and corrective actions Error message A message regarding operational troubles is displayed. Output is not shutoff. Operation panel HOLD indication Name Operation panel lock Operation lock mode is set. Operation other than STOP/RESET is made invalid. (Refer to section Description 4.3.4.) Check point...
Page 465 Troubleshooting Causes and corrective actions Operation panel indication Name Calibration error Description Analog input bias and gain calibration values are too close. Corrective action Check the settings of C3, C4, C6 and C7 (calibration functions). (Refer to section 6.16.3.) Operation panel indication Name Mode designation error...
Page 466 Causes and corrective actions Troubleshooting Warnings When the protective function is activated, the output is not shut off. FR-PU04 Operation panel indication FR-PU07 Name Stall prevention (overcurrent) During When the output current (output torque when Pr. 277 "Stall prevention cur- acceleration rent switchover"...
Page 467 Troubleshooting Causes and corrective actions FR-PU04 Operation panel indication FR-PU07 Name PU Stop Stop with the STOP/RESET key of the PU is set in Pr. 75 "Reset selection/disconnected PU detec- Description tion/PU stop selection". (For Pr. 75, refer to section 6.17.1.) Check point Check for a stop made by pressing the STOP/RESET key of the operation panel.
Page 468 Causes and corrective actions Troubleshooting FR-PU04 Operation panel — indication FR-PU07 Name Undervoltage If the power supply voltage of the inverter decreases, the control circuit will not perform normal functions. In addition, the motor torque will be insufficient and/or heat generation will increase. Description To prevent this, if the power supply voltage decreases below about 230VAC, this function stops the inverter output and displays.
Page 469 Troubleshooting Causes and corrective actions Fault When a fault occurs, the inverter trips and a fault signal is output. FR-PU04 Operation panel E.OC1 OC During Acc indication FR-PU07 Name Overcurrent shut-off during acceleration When the inverter output current reaches or exceeds approximately 230% of the rated current Description during acceleration, the protective circuit is activated and the inverter trips.
Page 470 Causes and corrective actions Troubleshooting FR-PU04 Operation panel E.OV1 OV During Acc indication FR-PU07 Name Regenerative over voltage shutoff during acceleration If regenerative energy causes the inverter's internal main circuit DC voltage to reach or exceed Description the specified value, the protective circuit is activated and the inverter trips. The circuit may also be activated by a surge voltage produced in the power supply system.
Page 471 Troubleshooting Causes and corrective actions FR-PU04 Operation panel E.THT Inv. Overload indication FR-PU07 Name Inverter overload shut-off (electronic thermal relay function) If the temperature of the output transistor element exceeds the protection level under the condi- tion that a current not less than the rated inverter current flows and overcurrent trip does not Description occur (230% or less), the electronic thermal relay activates to stop the inverter output.
Page 472 Causes and corrective actions Troubleshooting FR-PU04 Operation panel E.FIN H/Sink O/Temp indication FR-PU07 Name Fin overheat If the heatsink overheats, the temperature sensor is actuated to stop the inverter output. The FIN signal can be output when the temperature becomes approximately 85% of the heatsink Description overheat protection operation temperature.
Page 473 Troubleshooting Causes and corrective actions FR-PU04 Operation panel E.BE Br. Cct. Fault indication FR-PU07 Name Brake transistor alarm detection/internal circuit error When a brake transistor alarm has occurred due to the large regenerative energy from the motor Description etc., the brake transistor alarm is detected and the inverter trips. In this case, the inverter must be powered off immediately.
Page 474 Causes and corrective actions Troubleshooting FR-PU04 Operation panel E.OPT Option Fault indication FR-PU07 Name Option fault Description Appears when a communication option is connected while Pr. 296 = "0 or 100." Check point Check if password lock is activated by setting Pr. 296 = "0, 100" To apply the password lock when installing a communication option, set Pr.
Page 475 Troubleshooting Causes and corrective actions FR-PU04 Operation panel E.PE Corrupt Memry indication FR-PU07 Name Parameter storage device alarm (control circuit board) Description Stops the inverter output if fault occurred in the parameter stored. (E²PROM fault) Check point Check for too many number of parameter write times. Please contact your sales representative.
Page 476 Causes and corrective actions Troubleshooting E. 5 Fault 5 E. 6 Fault 6 FR-PU04 Operation panel indication FR-PU07 E. 7 Fault 7 E.CPU CPU Fault Name CPU fault Description Stops the inverter output if the communication fault of the built-in CPU occurs. Check for devices producing excess electrical noises around the inverter.
Page 477 Troubleshooting Causes and corrective actions FR-PU04 Operation panel E.MB4 to E.MB4 Fault to E.MB7 Fault indication E.MB7 FR-PU07 Name Brake sequence fault The inverter output is stopped when a sequence error occurs during use of the brake sequence Description function (Pr. 278 to Pr. 283). This protective function does not function in the initial status. (Refer to section 6.9.5.) Check point Find the cause of alarm occurrence.
Page 478: Reset Method Of Protective Function
Reset method of protective function Troubleshooting Reset method of protective function Eliminate the cause of the error before you reset the inverter. Note that the internal thermal integrat- ed value of the electronic thermal relay function and the number of retries are cleared (erased) by re- setting the inverter.
Page 479: Led Display
Troubleshooting LED display LED display In contrast to the LC display on the (optional) parameter unit FR-PU04/FR-PU07, alphanumeric char- acters are displayed on the LED display of the control panel in a somewhat simplified form. There are the following correspondences between the actual alphanumeric characters and the digital characters displayed on the operation panel.
Page 480: Check And Clear Of The Fault History
Check and clear of the fault history Troubleshooting Check and clear of the fault history Check for the fault history Monitor/frequency setting Parameter setting Operation panel is used for Parameter setting change operation Faults history Procedure for displaying the faults history and the status values for the time of the fault Eight past faults can be displayed with the digital dial.
Page 481 Troubleshooting Check and clear of the fault history Clearing procedure The fault history can be cleared by setting "1" in Er.CL "Faults history clear". (The fault history is not cleared when "1" is set in Pr. 77 "Parameter write selection".) Operation Display Screen at powering on...
Page 482: Check First When You Have Troubles
Check first when you have troubles Troubleshooting Check first when you have troubles 7.6.1 Motor does not start Refer to Check Points Possible Cause Countermeasures Page Power ON a moulded case circuit breaker (MCCB), an earth leakage circuit breaker Appropriate power supply voltage is not (ELB), or a magnetic contactor (MC).
Page 483 Troubleshooting Check first when you have troubles Refer to Check Points Possible Cause Countermeasures Page Increase Pr. 0 setting by 0.5% increments Pr. 0 "Torque boost" setting is improper while observing the rotation of a motor. 6-33 when V/F control is used. If that makes no difference, decrease the set- ting.
Page 484: Motor Or Machine Generates Abnormal Noise
Check first when you have troubles Troubleshooting 7.6.2 Motor or machine generates abnormal noise Refer to Check Points Possible Cause Countermeasures Page Input signal Take countermeasures against EMI. 3-43 Disturbance due to EMI when frequency Increase the Pr. 74 "Input filter time constant" command is given from analog input (termi- Parameter if steady operation cannot be performed due...
Page 485: Motor Generates Heat Abnormally
Troubleshooting Check first when you have troubles 7.6.4 Motor generates heat abnormally Refer to Check Points Possible Cause Countermeasures Page Motor fan is not working Clean the motor fan. — (Dust is accumulated.) Improve the environment. Motor Phase to phase insulation of the motor is Check the insulation of the motor.
Page 486: Acceleration/Deceleration Is Not Smooth
Check first when you have troubles Troubleshooting 7.6.7 Acceleration/deceleration is not smooth Refer to Check Points Possible Cause Countermeasures Page Acceleration/deceleration time is too short. Increase acceleration/deceleration time. 6-69 Torque boost (Pr. 0, Pr. 46) setting is impro- Increase/decrease Pr. 0 "Torque boost" set- per under V/F control, so the stall prevention 6-33 ting value by 0.5% increments to the setting.
Page 487: Speed Varies During Operation
Troubleshooting Check first when you have troubles 7.6.8 Speed varies during operation When Advanced magnetic flux vector control or the slip compensation is selected, the output fre- quency varies between 0 and 2Hz as load fluctuates. This is a normal operation and not a fault. Refer to Check Points Possible Cause...
Page 488: Operation Mode Is Not Changed Properly
Check first when you have troubles Troubleshooting 7.6.9 Operation mode is not changed properly Refer to Check Points Possible Cause Countermeasures Page Check that the STF and STR signals are OFF. Input signal Start signal (STF or STR) is ON. When either is ON, the operation mode can- 6-204 not be changed.
Page 489: Motor Current Is Too Large
Troubleshooting Check first when you have troubles 7.6.11 Motor current is too large Refer to Check Points Possible Cause Countermeasures Page Torque boost (Pr. 0, Pr. 46) setting is Increase/decrease Pr. 0 "Torque boost" set- improper under V/F control, so the stall pre- 6-33 ting value by 0.5% increments to the setting.
Page 490: Speed Does Not Accelerate
Check first when you have troubles Troubleshooting 7.6.12 Speed does not accelerate Refer to Check Points Possible Cause Countermeasures Page Start command and frequency command are Check if the start command and the fre- — chattering. quency command are correct. The wiring length used for analog frequency Input signal command is too long, and it is causing a volt-...
Page 491: Unable To Write Parameter Setting
Troubleshooting Check first when you have troubles 7.6.13 Unable to write parameter setting Refer to Check Points Possible Cause Countermeasures Page Stop the operation. Operation is being performed (signal STF or Input signal When Pr. 77 = "0" (initial value), write is ena- 6-193 STR is ON).
Page 492: Meters And Measuring Methods
Meters and measuring methods Troubleshooting Meters and measuring methods NOTE For further information about measurements at the inverter refer to section 8.2. Since voltages and currents in the primary and secondary side of the inverter include harmonics, dif- ferent meters indicate different measured values. When installing meters etc.
Page 493: Measurement Of Powers
Troubleshooting Meters and measuring methods 7.7.1 Measurement of powers Use digital power meters (for inverter) or an electro-dynamometer type meter, measure the power in both the input and output sides of the inverter using the two- or three-wattmeter method. As the cur- rent is liable to be imbalanced especially in the input side, it is recommended to use the three-watt- meter method.
Page 494: Measurement Of Voltages And Use Of Pt
Meters and measuring methods Troubleshooting 7.7.2 Measurement of voltages and use of PT Inverter input side As the input side voltage has a sine wave and it is extremely small in distortion, accurate measurement can be made with an ordinary AC meter. Inverter output side Since the output side voltage has a PWM-controlled rectangular wave, always use a rectifier type volt- meter.
Page 495: Use Of Ct And Transducer
Troubleshooting Meters and measuring methods 7.7.4 Use of CT and transducer A CT may be used in both the input and output sides of the inverter, but the one used should have the largest possible VA ability because an error will increase if the frequency gets lower. When using a transducer, use the effective value calculation type which is immune to harmonics.
Page 496 Meters and measuring methods Troubleshooting 7 - 36...
Page 497: Maintenance And Inspection
Maintenance and inspection Inspection Maintenance and inspection The inverter is a static unit mainly consisting of semiconductor devices. Daily inspection must be per- formed to prevent any fault from occurring due to the adverse effects of the operating environment, such as temperature, humidity, dust, dirt and vibration, changes in the parts with time, service life, and other factors.
Page 498: Daily And Periodic Inspection
Inspection Maintenance and inspection 8.1.3 Daily and periodic inspection Interval Custom- Inspection Corrective Action Description er’s Item at Alarm Occurrence Check Surrounding Check the ambient temperature, humidity, dirt, ✔ Improve environment environment corrosive gas, oil mist , etc. ✔ Overall unit Check for unusual vibration and noise.
Page 499 Maintenance and inspection Inspection Interval Custom- Inspection Corrective Action Description er’s Item at Alarm Occurrence Check ✔ 1) Check that display is normal. Contact the manufacturer Indication ✔ 2) Check for stain. Clean Stop the device and contact the ✔ Meter Check that reading is normal.
Page 500: Display Of The Life Of The Inverter Parts
Inspection Maintenance and inspection 8.1.4 Display of the life of the inverter parts The self-diagnostic alarm is output when the life span of the control circuit capacitor, cooling fan and each parts of the inrush current limit circuit is near to give an indication of replacement time. For the life check of the main circuit capacitor, the alarm signal (Y90) will not be output if a measuring method using Parameter 259 is not performed.
Page 501: Checking The Inverter And Converter Modules
Maintenance and inspection Inspection 8.1.5 Checking the inverter and converter modules Disconnect the external power supply cables (R/L1, S/L2, T/L3) and motor cables (U, V, W). Prepare a tester. (Use 100Ω range.) Change the polarity of the tester alternately at the inverter terminals R/L1, S/L2, T/L3, U, V, W, P/+ and N/−, and check for continuity.
Page 502: Cleaning
Inspection Maintenance and inspection 8.1.6 Cleaning Always run the inverter in a clean status. When cleaning the inverter, gently wipe dirty areas with a soft cloth immersed in neutral detergent or ethanol. CAUTION: Do not use solvent, such as acetone, benzene, toluene and alcohol, as they will cause the inverter surface paint to peel off.
Page 503 Maintenance and inspection Inspection WARNING: Switch the power off before replacing fans. Since the inverter circuits are charged with voltage even after power off, replace fans only when the inverter cover is on the inverter to prevent an electric shock accident. ●...
Page 504 Inspection Maintenance and inspection ● Reinstallation of the fan After confirming the orientation of the fan, reinstall the fan so that the arrow on the left of "AIR FLOW" faces up. Fig. 8-4: Orientation of the fan AIR FLOW Fan side face I001864E NOTE Installing the fan in the opposite air flow direction can cause the inverter life to be shorter.
Page 505 Maintenance and inspection Inspection Smoothing capacitors A large-capacity aluminum electrolytic capacitor is used for smoothing in the main circuit DC section, and an aluminum electrolytic capacitor is used for stabilizing the control power in the control circuit. Their characteristics are deteriorated by the adverse effects of ripple currents, etc. The replacement intervals greatly vary with the ambient temperature and operating conditions.
Page 506: Inverter Replacement
Inspection Maintenance and inspection 8.1.8 Inverter replacement The inverter can be replaced with the control circuit wiring kept connected. Before replacement, re- move the wiring cover of the inverter. WARNING: ● Do not replace the control terminal of the standard control circuit terminal model (inverter type without "SC") with the control terminal of the safety stop function model (inverter type "SC"), or vice versa.
Page 507: Measurements On The Main Circuit
Maintenance and inspection Measurements on the main circuit Measurements on the main circuit This section describes the measurement of the main circuit voltages, currents, powers and insulation resistance. Please follow as well the instructions for measuring instruments and measuring methods in section 7.7.
Page 508: Measurement Of Voltages And Currents
Measurements on the main circuit Maintenance and inspection 8.2.3 Measurement of voltages and currents Since voltages and currents in the primary and secondary side of the inverter include harmonics, dif- ferent meters indicate different measured values. When installing meters etc. on the inverter output side When the inverter-to-motor wiring length is large, especially in the 400V class, large-capacity models, the meters and CTs may generate heat due to line-to-line leakage current.
Page 509 Maintenance and inspection Measurements on the main circuit Measuring Points and Instruments Measuring Item Measuring Point Remarks (Reference Measurement Value) Instrument Power supply Across Moving-iron type AC Commercial power supply voltage V1 R/L1-S/L2, Within permissible AC voltage fluctuation voltmeter S/L2-T/L3, (Refer to appendix A) T/L3-R/L1 Power supply...
Page 510 Measurements on the main circuit Maintenance and inspection Measuring Item Measuring Point Remarks (Reference Measurement Value) Instrument Frequency Across 2 (positive) Moving-coil type 0 to 10V DC, 4 to 20mA "5" is setting signal and 5 (Tester and such common may be used) Across 4 (positive) (Internal resistance:...
Page 511: A Appendix
Appendix Specifications Appendix Specifications A.1.1 1-phase, 200V class Model FR-E720S- SC EC 0.75 Rated motor capacity [kW] Rated capacity [kVA] 11.0 Rated current [A] (0.8) (1.4) (2.5) (4.1) (7.0) (10.0) 200% of rated motor capacity for 3s; 150% for 60s Overload current rating 3-phase AC, 0V to power supply voltage Voltage...
Page 512: 3-Phase, 400V Class
Specifications Appendix A.1.2 3-phase, 400V class Model FR-E740- SC EC 0.75 Rated motor capacity [kW] 13.0 17.5 23.0 Rated capacity [kVA] 12.0 17.0 23.0 30.0 Rated current [A] (1.4) (2.2) (3.8) (5.4) (8.7) 200% of rated motor capacity for 3s; 150% for 60s Overload current rating 3-phase AC, 0V to power supply voltage Voltage...
Page 513: Common Specifications
Appendix Common specifications Common specifications FR-E700SC Specification V/F control, optimum excitation control, general-purpose magnetic flux vector control or advanced magnetic flux vector con- Control system trol can be selected Modulation control Sine evaluated PWM, Soft PWM Output frequency range 0.2–400Hz 0.06Hz/0–50Hz (terminal 2, 4: 0–10V/10bit) Analog input 0.12Hz/0–50Hz (terminal 2, 4: 0–5V/9bit)
Page 514 Common specifications Appendix FR-E700SC Specification The following operating status can be displayed: output frequency, motor current (steady), output voltage, frequency setting, cumulative energization time, actual operation time, motor torque, converter output voltage, regenerative brake duty, elec- Operating status tronic thermal relay function load factor, output current peak value, converter output voltage peak value, motor load factor, Operation panel PID set point, PID measured value, PID deviation, inverter I/O terminal monitor, I/O terminal option monitor, output power, cumulative power, motor thermal load factor, and inverter thermal load factor.
Page 515: Outline Dimension Drawings
Appendix Outline dimension drawings Outline dimension drawings A.3.1 FR-E720S-008SC to 030SC When used with the plug-in option φ5 Capacity plate When the FR-A7NC-Ekit-SC-E is mounted, a terminal block protrudes making the depth approx. 2mm greater. All dimensions in mm Inverter Type FR-E720S-008SC, 015SC 86.5 108.1...
Page 516: Fr-E720S-050Sc And 080Sc
Outline dimension drawings Appendix A.3.2 FR-E720S-050SC and 080SC When used with the plug-in option Capacity plate When the FR-A7NC-Ekit-SC-E is mounted, a terminal block protrudes making the depth approx. 2mm greater. All dimensions in mm Inverter Type FR-E720S-050SC 141.5 163.1 FR-E720S-080SC 188.6 I002153E...
Page 517: Fr-E720S-110Sc And Fr-E740-016Sc To 095Sc
Appendix Outline dimension drawings A.3.3 FR-E720S-110SC and FR-E740-016SC to 095SC When used with the plug-in option Capacity plate FR-E740-016SC, 026SC are not pro- vided with the cooling fan. When the FR-A7NC-Ekit-SC-E is mounted, a terminal block protrudes making the depth approx. 2mm greater.
Page 518: Fr-E740-120Sc And 170Sc
Outline dimension drawings Appendix A.3.4 FR-E740-120SC and 170SC When used with the plug-in option 2- φ Capacity plate 174,6 When the FR-A7NC-Ekit-SC-E is mounted, a terminal block protrudes making the depth approx. 2mm greater. All dimensions in mm I002145E Fig. A-4: Dimensions FR-E740-120SC and 170SC A.3.5 FR-E740-230SC and 300SC...
Page 519: Parameter Unit Fr-Pu07
Appendix Outline dimension drawings A.3.6 Parameter unit FR-PU07 Panel cut dimension drawing 4–Ø4 All dimensions in mm I001638E Fig. A-6: Parameter unit FR-PU07 NOTES When installing the FR-PU07 on the enclosure, etc., remove screws or fix the screws to the FR-PU07 with M3 nuts.
Page 520: Parameter Unit Fr-Pa07
Outline dimension drawings Appendix A.3.7 Parameter unit FR-PA07 Panel cut dimension drawing All dimensions in mm I0001953E Fig. A-7: Parameter unit FR-PA07 A - 10...
Page 521: Parameter List With Instruction Codes
Appendix Parameter list with instruction codes Parameter list with instruction codes In the initial setting status, simple mode parameters and extended parameters can be displayed. Set Pr. 160 "User group read selection" as required. So check the setting of Pr. 160 if parameters are not shown or change the setting of Pr.
Page 522 Parameter list with instruction codes Appendix Instruction Code Control Mode-based Correspondence Table General- Parame- Refer to Customer Advanced Function Name purpose Page Setting V/F control magnetic flux magnetic flux vector control vector control ✔ ✔ ✔ Frequency DC injection brake ✔...
Page 523 Appendix Parameter list with instruction codes Instruction Code Control Mode-based Correspondence Table General- Parame- Refer to Customer Advanced Function Name purpose Page Setting V/F control magnetic flux magnetic flux vector control vector control ✔ ✔ ✔ Second acceleration/deceleration time 6-69 ✔...
Page 524 Parameter list with instruction codes Appendix Instruction Code Control Mode-based Correspondence Table General- Parame- Refer to Customer Advanced Function Name purpose Page Setting V/F control magnetic flux magnetic flux vector control vector control ✔ ✔ Motor capacity — 6-36 ✔ ✔...
Page 525 Appendix Parameter list with instruction codes Instruction Code Control Mode-based Correspondence Table General- Parame- Refer to Customer Advanced Function Name purpose Page Setting V/F control magnetic flux magnetic flux vector control vector control ✔ ✔ ✔ PU display language selection 6-313 —...
Page 526 Parameter list with instruction codes Appendix Instruction Code Control Mode-based Correspondence Table General- Parame- Refer to Customer Advanced Function Name purpose Page Setting V/F control magnetic flux magnetic flux vector control vector control ✔ ✔ ✔ Multi-speed setting (speeds 8) ✔...
Page 527 Appendix Parameter list with instruction codes Instruction Code Control Mode-based Correspondence Table General- Parame- Refer to Customer Advanced Function Name purpose Page Setting V/F control magnetic flux magnetic flux vector control vector control ✔ ✔ Brake opening frequency — ✔ ✔...
Page 528 Parameter list with instruction codes Appendix Instruction Code Control Mode-based Correspondence Table General- Parame- Refer to Customer Advanced Function Name purpose Page Setting V/F control magnetic flux magnetic flux vector control vector control ✔ ✔ ✔ Y0 terminal ✔ ✔ ✔...
Page 529 Appendix Parameter list with instruction codes Instruction Code Control Mode-based Correspondence Table General- Parame- Refer to Customer Advanced Function Name purpose Page Setting V/F control magnetic flux magnetic flux vector control vector control ✔ ✔ ✔ Remote output selection ✔ ✔...
Page 530 Parameter list with instruction codes Appendix Instruction Code Control Mode-based Correspondence Table General- Parame- Refer to Customer Advanced Function Name purpose Page Setting V/F control magnetic flux magnetic flux vector control vector control Regeneration avoidance operation ✔ ✔ ✔ selection Regeneration avoidance operation ✔...
Page 531: Specification Change
Appendix Specification change Specification change A.5.1 SERIAL number check Check the SERIAL number indicated on the inverter rating plate or package (refer to section 1.2). The SERIAL consists of: ● 1 version symbol ● 2 numeric characters or 1 numeric character and 1 alphabet letter indicating year and month Last digit of the production year is indicated as the Year, and the Month is indicated by 1 to 9, X (October), Y (November), and Z (December).
Page 532 Specification change Appendix A - 22...
Page 533 Appendix Index Index Cooling fan Operation ........6-301 AC reactor .
Page 534 Index Appendix Motor Selection ........6-85 Fault history Motor protection clear .
Page 535 Appendix Index Station number ....... . 6-232 Connection ....... . . 3-28 Stop-on contact .
Page 536 Index Appendix A - 26...
Page 538 Phone: +380 (0)44 / 494 33 55 Fax: +380 (0)44 / 494-33-66 Mitsubishi Electric Europe B.V. /// FA - European Business Group /// Gothaer Straße 8 /// D-40880 Ratingen /// Germany Tel.: +49(0)2102-4860 /// Fax: +49(0)2102-4861120 /// info@mitsubishi-automation.com /// www.mitsubishi-automation.com...

This manual is also suitable for:

Fr-e720s sc ec series Fr-e740 sc ec series Fr-e720s-008 sc ec Fr-e720s-015 sc ec Fr-e720s-030 sc ec Fr-e720s-050 sc ec ... Show all

Mitsubishi Electric FR-E700 Series Instruction Manual

1 Product Checking and Part Identification

2 Installation

3 Wiring

4 Operation

5 Basic Settings

6 Parameter

7 Troubleshooting

8 Maintenance and Inspection

A Appendix

Quick Links

Related Manuals for Mitsubishi Electric FR-E700 Series

Summary of Contents for Mitsubishi Electric FR-E700 Series