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Boot and Tube Kit
100 Series Z Master 52 Mowers
200 Series Z Master 52 Mowers
Model No. 78493
Model No. 78494
Set Up
Loose Parts
Note: Use the chart below to verify all parts have been shipped.
Description
Tunnel baffle—front
Carriage bolt, 5/16 x 5/8 in.
Socket button head bolt, 5/16 x 3/4 in.
Flange nuts, 5/16 in.
Tunnel baffle—rear
Carriage bolt, 5/16 x 5/8 in.
Flange nuts, 5/16 in.
Tunnel baffle—center
Carriage bolt, 5/16 x 5/8 in.
Flange nuts, 5/16 in.
Cutting chamber baffle
Socket button head bolt, 1/4 x 5/8 in.
Lock nuts, 1/4 in.
Socket button head bolt, 5/16 x 3/4 in.
Flange nuts, 5/16 in.
Lower bagger tube
Tube clamp
Upper bagger tube
Boot assembly
Note: Note if the mower is removed from the machine, it
must be leveled when installed.
Removing the Mower
1. Lower the mower onto wood blocks.
2002 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Qty.
Use
1
2
Installing the front tunnel baffle
1
3
1
3
Installing the rear tunnel baffle
3
1
2
Installing the center tunnel baffle
2
1
2
2
Installing the cutting chamber baffle
3
3
1
1
Installing the discharge tubes
1
1
2. Remove the four bolts at the bottom of chains that
attached to mower (Fig. 1).
3. Remove the nuts and bolts holding pins in the push
arm (Fig. 1).
4. Remove the pins (Fig. 1).
5. Raise height of cut lever and slide mower out (Fig. 1).
1
Form No. 3327–684
Installation Instructions
All Rights Reserved
Printed in the USA
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Summary of Contents for Toro 78493
- Page 1 4. Remove the pins (Fig. 1). 1. Lower the mower onto wood blocks. 5. Raise height of cut lever and slide mower out (Fig. 1). 2002 by The Toro Company 8111 Lyndale Avenue South All Rights Reserved Bloomington, MN 55420-1196...
-
Page 2: Before Installation
2. Grind the welds flat on rear part of the chamber. This will allow the correct fit for the cutting chamber baffle. m–6062 m–6081 Figure 1 Figure 2 1. Mower 5. Push Arm Bolt 1. Cutting chamber 2. Cutting chamber stiffener 2. - Page 3 Installing the Front Tunnel Baffle 1. Place the front tunnel baffle against the front wall of the discharge tunnel (Fig. 5). 2. Align the front baffle, flush with the outside of the mounting bracket (Fig. 4). m–5933 Figure 5 1. Front tunnel baffle 4.
- Page 4 m–6043 Figure 6 m–5937 1. Rear tunnel baffle 4. Blade Figure 7 2. 3/16 in. gap 5. Tunnel rear wall 1. Rear tunnel baffle 5. Tunnel rear wall 3. Baffle tab 2. Inside Carriage Bolt, 5/16 6. Mounting bracket x 5/8 in. 7.
- Page 5 m–6087 Figure 9 1. Baffle flange 4. Blade clearance, 3/8 in. 1/16 in. 2. Blade 5. Baffle to top of cutting 3. Spindle chamber, 3–1/2 in. m–5934 Figure 8 1. Center tunnel baffle 4. Flush edge with mounting bracket 2. Carriage Bolt, 5/16 x 5/8 in.
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Page 6: Installing The Blade
8. Install the cutting chamber baffle to the side of the cutting chamber with 2 socket button head bolts (5/16 x 3/4 in.) and 2 flange nuts (5/16 in.) (Fig. 11). 9. Install the cutting chamber baffle to the bottom of the mower flange with 2 socket button head bolts (1/4 x 5/8 in.) and 2 lock nuts (1/4 in.) (Fig. - Page 7 M–4226 Figure 13 1. Sail Area of Blade 4. Blade Bolt 2. Blade 5. Cone Towards Bolt Head 3. Spring Disk Installing the Mower 1. Install the mower to the machine. Reverse the instructions in Removing the Mower on page 1. Note: The mower will need to be leveled when installed.