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OWNER’S MANUAL Safety, Assembly, Operating, and Maintenance Instructions Model MDD (20.9 HP Diesel) ™ Please Read and Save These Instructions Effective Date: 02-15-05 For Safety, Read All Safety and Operation P/N 7000-8 Instructions Prior to Operating Machine...
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Foreword Thank you. . .for purchasing a Walker mower. Every effort has been made to provide you with the most reliable mower on the market, and we are sure you will be among our many satisfied custom- ers. If for any reason this product does not perform to your expectations, please contact us at (970) 221-5614.
Walker Manufacturing recommends that any ser- vice requiring special training or tools be performed by an authorized Walker Mower Dealer. There are several general practices to be aware of in the area of safety. Most accidents associated with the oper-...
If you have any difficulty finding an authorized outlet or obtaining warranty service, please contact our Service Department for assis- tance: Walker Manufacturing Company 5925 E. Harmony Road Fort Collins, CO 80528 1-970-221-5614 Service manuals are available for each of these...
Deck GHS Catcher and Chutes NOTE: The manufacturer reserves the right to make changes in specifications shown herein at any time without notice or obligation. Walker P/N 7230 Gates 3VX355 (P/N 6231) Walker P/N 7248 Gates 3VX280 (P/N 7234-1) 4 x 10 x 1/4 in. (10 x 25 x 1 cm) Three-Blade Paddle Wheel (Driven...
Component Identification Catcher Door Safety Latch Precleaner Anti-Scuff Roller Catcher Lift / Dump Handle Fuel Tank and Cap Transmission Control Rod Adjustment Nut (RH) Deck Support Arms Deck Lift Handle (Cutting Height Adjustment) Turbine Grass Handling System 9.5 Bushel Catcher Tilt-Up Latch Tilt-Up Hook...
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Component Identification Catcher Lift / Dump Handle Instrument Panel Guard Instrument Panel Box (Shock Mounted) Left Hand Drive Wheel Catcher Door Gas Spring Protective Cover Catcher Door Gas Spring Radiator Cap Radiator Muffler and Radiator Tailpipe Guard Radiator Screen Rear View and Left Side View Removable Grass Catcher Screen (Not Visible)
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Component Identification Donaldson Air Cleaner Air Restriction Indicator Precleaner Tube Jackshaft PTO Gearbox Dipstick Turbine Precleaner RH Transmission Lockout Lever 40 Amp Circuit Breaker Clutch Lever 30 Amp Circuit Breaker Positive (+) Battery Cable Negative (-) Battery Cable Muffler Air Cleaner Cover LH Hydrostatic Transmission...
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Component Identification Water Temperature Exhaust Starter Motor Below Oil Fill Gauge Sender Manifold (Not Visible) Alternator Thermostat Housing and Thermostat Glow Plug(s) Water Pump Fuel Pickup Fan Motor Line Fuel Return Line Radiator Screen Fuel Tank (Removable) Radiator Fan and Shield Throttle Control Engine Stop Lever Linkage Injection...
Any person using procedures, tools, or control techniques not recommended by Walker Manufacturing must take full responsibility for safety. The Walker Rider Lawnmower has been designed with many safety features to protect the operator from personal harm or injury. However, it is neces- sary for the operator to use safe operating proce- dures at all times.
Safety Instructions Do not wear loose fitting clothing that could get caught in moving parts. Do not operate this machine while wearing shorts; always wear adequate protective clothing, including long pants. Wearing safety glasses, safety shoes, and a helmet is advisable and required by some local ordinances and insurance regulations.
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Safety Instructions Watch for holes, rocks, and roots in the terrain and for other hidden hazards. When mowing tall grass, mow higher than desired to expose any hidden obstacles. Then, clean the area and mow to the desired height. 10. Avoid sudden starts or stops. Before backing the machine up, look to the rear to be sure no one is behind the machine.
Safety Instructions MAINTENANCE To prevent accidental starting of the engine when servicing or adjusting the machine, re- move the key from the ignition switch and dis- connect the electrical plug on the fuel shut-off solenoid. To reduce fire hazards, keep the engine free of grass, leaves, excessive grease, and dirt.
Safety Instructions SAFETY, CONTROL, AND INSTRUCTION DECALS Safety, Control, and Instruction Decals are installed on the machine; if any are missing, illegible, or damaged, a replacement should be ordered and installed before putting the machine into operation. The Decal Part Number is listed below and in the Parts Manual. Adjacent to Blower Discharge Chute Each End of Mower Deck (5808) through Body (5804)
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Safety Instructions SAFETY, CONTROL, AND INSTRUCTION DECALS Safety, Control, and Instruction Decals are installed on the machine; if any are missing, illegible, or damaged, a replacement should be ordered and installed before putting the machine into operation. The Decal Part Number is listed below and in the Parts Manual. Jackshaft Support Adjacent to Dipstick (7827) Deck Gearbox Cover (5807-3)
Assembly Instructions SETUP INSTRUCTIONS Walker Mowers are shipped partially assembled. After uncrating the tractor and mower deck, initial setup is required. NOTE: During the process of unpacking, any dam- aged or missing parts should be noted and reported to the delivering carrier immediately (put in writing within 15 days).
Assembly Instructions Battery Charging DANGER BATTERIES PRODUCE EXPLOSIVE GASES Charge the battery in a well-ventilated area, so that gases produced while charg- ing can dissipate. Keep sparks, flames, and smoking mate- rials away from the battery at all times. Make sure the battery cap vents are open after the battery is filled with acid (check manifold vent on each cap).
Assembly Instructions Grease Fitting Locations Spacer Washer Axle Spacer Tube Deck Caster Wheel Installation NOTE: If semi-pneumatic wheels are installed, make sure the spacer washers fit over the spacer tube and are not caught between the fork and the end of the tube. The washers should move freely on the axle spacer tube.
Assembly Instructions Tilt-Up Spring and Roller Wheel Installation on Rear Discharge Deck Mower Deck Installation on Tractor Deck Installation Lightly grease each deck support arm (2) on the tractor. Refer to Mower Deck Installation photo on next page for location of deck support arm. Engage the deck carrier frame tube sockets on the tractor support arms (refer to Discharge Chute and PTO Shaft Guard Installation...
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Assembly Instructions Raise the front mower body (instead of lifting the front of deck) and clip the counterweight springs to the receptacle on front of body. Lower the front body to tension the springs. (Refer to Deck Counterweight Spring Instal- lation photo.) Grease Deck Support Arms...
Assembly Instructions Deck Leveling Position mower on a smooth, level surface. Set the cutting height to the highest position - 4 in. (102 mm) - for easy access under the deck to measure blade height. Refer to ADJUSTING CUTTING HEIGHT in Operating Instructions. NOTE: A block of wood cut 4 in.
Assembly Instructions PREOPERATING CHECKLIST Before operating the mower for the first time, and as a routine before daily operations, it is important to make sure the mower is properly prepared and ready for operation. The following is a list of items to be checked.
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Assembly Instructions CHECK HYDROSTATIC TRANSMISSION OIL LEVEL Refer to LUBRICATION for Checking Hydrostatic Transmission Fluid Level in Maintenance Instruc- tions. CHECK BATTERY ELECTROLYTE LEVEL Refer to CHECKING/SERVICING the Battery in Maintenance Instructions. CHECK FUNCTIONS OF INSTRUMENT PANEL AND WARNING HORN Turn the ignition key to the RUN position.
Operating Instructions CONTROL IDENTIFICATION, LOCATION, AND FUNCTION Operating Controls CAUTION Before operating the mower, become fa- miliar with the location and function of all operator controls. Knowing the location, function, and operation of these controls is important for safe and efficient opera- tion of the mower.
Operating Instructions Forward Speed Control (FSC) Forward Speed Control (FSC) has two functions: One is to set forward travel speed, and the other is to establish the NEUTRAL-PARK position. When the FSC lever is moved into the FORWARD posi- tion, a friction lock holds any forward speed setting from 0 to 5 mph (0 to 8 km/h).
Operating Instructions Transmission Lockout Levers The transmission lockout levers disengage the hy- drostatic transmissons. By lifting the lever on top of the transmission and locking it into place with the lockout cam, the hydrostatic transmissions are re- leased to permit freewheeling. By releasing the cam and lowering the lever, the transmissions are en- gaged for normal operation.
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Operating Instructions The Forward Speed Control also Establishes the Neutral-Park Position of the Steering Levers FORWARD SPEED LEFT WHEEL RIGHT WHEEL CONTROL LEVER (FSC) STEERING LEVER STEERING LEVER Full Forward Forward Position Ground Speed (No Control Change) Position Intermediate Neutral-Park Ground Speed Position Position...
Operating Instructions Instrument Panel This illustration shows the configuration of the switches and indicators located on the instrument panel. Water Temperature Voltmeter Gauge Light Switch Hourmeter (Optional) Circuit Breaker - 10 Amp (Headlights, Safety Interlock Switch System, Fuel Solenoid Hold, ®...
Operating Instructions Voltmeter The voltmeter displays battery and charging system voltage. An indication of low or high voltage (the red area) indicates an electrical system failure. The cause of the failure should be determined and cor- rected. Water Temperature Gauge The water temperature gauge monitors engine cooling system temperature.
This reminder is only used one time. *** In normal operating conditions, oil changes in 100-hour intervals are acceptable. Walker and the engine manufacturers recommend engine oil changes every 50 hours in extremely dirty or dusty conditions or for units with less than 100 hours annual use.
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- no smoke indicates no fuel is reaching the cylinder. If the solenoid is not operating, contact your Walker Dealer. The glow plugs are operating. Look at the exhaust pipe when cranking the engine - white smoke indicates improper glow plug operation and inadequate preheat.
Control setting until familiar with all operat- ing characteristics. Remember it is not necessary to hold the steering levers forward (a unique Walker feature); always PULL on the levers for steering or for reverse motion of the mower. Learn to operate the mower with your left hand on the steering levers and right hand on Forward Speed Control.
NEUTRAL-PARK position. NOTE: If the tractor creeps forward or back- ward with the FSC lever in the NEUTRAL-PARK position, the transmission control needs to be adjusted. Contact your Walker Dealer. ENGAGING THE MOWER Pull Steering Levers With Left Hand...
(5) seconds, the brake should be adjusted or repaired before op- erating the mower. Contact your Walker Dealer. Slow the engine to idle, put throttle in IDLE position; and turn the ignition switch OFF.
Operating Instructions Cutting height is adjusted by positioning the four re- tainer hitch pins in a series of seven vertical holes on the deck support pins. Lift handles have been pro- vided on each end of the deck to assist in raising the deck while positioning the hitch pins.
Operating Instructions RECOMMENDATIONS FOR MOWING IMPORTANT: Operate the engine at full speed when mowing, to allow the engine to produce full horsepower and to increase efficiency of the engine cooling system. Keep the mower deck and discharge chute clean. Mow with sharp blades. A dull blade tears the grass (resulting in poor lawn appearance) and uses extra power (slowing the mowing speed).
Operating Instructions RECOMMENDATIONS FOR TILT-UP DECK OPERATION/TRANSPORT To avoid potential deck and/or tractor damage while using the tilt-up deck, the following recommenda- tions are offered: Do not move the tractor with the deck in the tilt- up position since both the roller wheels (on the back of the deck) and the GHS discharge chute may be damaged by moving the tractor.
Operating Instructions General Information The Grass Handling System (GHS) consists of a rear discharge mower deck connected to a 10 in. (25 cm) blower and a rear mounted grass catcher with 7.0 bushel (246 liters) capacity or optional 9.5 bushel (335 liters) capacity. The GHS blower oper- ates any time the mower blade clutch is engaged and moves grass through the rear discharge deck chute into the grass catcher.
Operating Instructions Clogging Checklist In case of clogging, there will be a distinct change in the sound of the blower, i.e., the blower sound will stop. Also, the mower deck will begin to leave a trail of grass clippings. When this occurs, stop the engine, disconnect the electrical plug on the fuel shut-off solenoid, and make sure all movement has stopped before attempting to unclog.
Operating Instructions Check that the openings in the removable air exhaust screen in the grass catcher are not plugged. If the screen is clogged, refer to Cleaning the GHS Exhaust Screen in this section. Remember, anything that restricts airflow or material flow along the entire path from the mower deck to the grass catcher can cause clogging.
Operating Instructions Grass Catcher Screen Removal Knobs (Not Visible) Grass Catcher Screen Removal for Cleaning Dumping the Catcher For dumping, the catcher either tailgate dumps into a disposal area or dumps into the optional dump bag. The dump bag is a reusable nylon fabric bag designed to conveniently move grass clippings from the catcher to a remote disposal area or container.
Operating Instructions Hook the bottom of the bag over the rear bumper while lifting on the handle strap. Tilt the catcher back to dump into the bag by lifting on the catcher lift handle on the lower front corner of the catcher with the one hand while continuing to hold up on the bag strap with the other hand.
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Operating Instructions Door Actuator Grass Catcher Catcher Door Gas Spring Cable Guide Lift Channel Rear Body Panel, RH Power Dump Ram Actuator Fork Catcher Door Cable Rod Guide Cable Assembly Rear Body Panel, LH Gas Spring Actuator Mount Assembly Dog Leg Assembly Rubber Bumper...
Maintenance Instructions MAINTENANCE SCHEDULE CHART - RECOMMENDED SERVICE INTERVALS - MODEL MDD Service Item Check Engine Crankcase Oil Level Check Coolant Level in Radiator and Overflow Tank Clean Radiator Screen and Cooling Fins* Check Security of Air Filtration Components Check Air Filter Restriction Gauge...
Change fuel filters on a regular basis and when contamination is suspected or found in the fuel. Model MDD is equipped with an electric fuel pump; therefore it is normally not necessary to bleed air out of the fuel system (after running out of fuel or fuel system maintenance).
Maintenance Instructions LUBRICATION WARNING DO NOT attempt to lubricate the machine with the engine running. Disengage the PTO clutch, shut off the machine, and re- move the ignition key. Proper lubrication is an important maintenance pro- cedure. It reduces wear and makes the machine quieter and easier to operate.
Maintenance Instructions Drain Plug Oil Drain Location (view from left side of tractor) Before removing the oil filter, clean the area around the filter to keep dirt and debris out of the engine. Oil Filter Oil Filter Location Remove the old oil filter and wipe off the filter mounting surface on the engine.
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Maintenance Instructions Ident Location Lubrication Ident Type Places LUBRICATION Lubrication Location Type Gearboxes are permanently lubricated and sealed requiring no scheduled lubrication. Oil level should be checked only when an oil leak is noted. Refer to Mower Deck Gear- box Lubrication in this section. Grease every eight (8) hours.
Maintenance Instructions Mower Deck Gearbox Lubrication NOTE: These instructions apply to all mower decks with gear-driven blades. Refer to DSD52 or DSD62 Mower Deck Lubrication in this section for the DSD52 or DSD62 deck with belt-driven blades. The mower deck gearboxes (tee gearbox and blade drive gearboxes) are connected as a unitized as- sembly, and oil flows freely between them.
Maintenance Instructions Check the oil level in the belt drive gearbox every 100 hours (or sooner if a visible oil leak has developed). With the deck in the normal operating position, remove the level plug in the side of the gearcase. Add SAE E.P. (Extreme Pressure) 90W oil to maintain the oil level to the plug.
Maintenance Instructions Hydrostatic Transmission Fluid Checking Hydrostatic Transmission Fluid Level Hydrostatic transmission fluid level should be checked every 25 hours of machine operation. It is preferable to check the fluid level when fluid is cold. Check fluid level as follows: Park the mower on a level surface.
Maintenance Instructions CLEANING Engine Air Cleaner System There are two main components in the engine air cleaner system: a turbine precleaner and a Donald- son Radialseal™ air cleaner. Each component is checked, cleaned and maintained on a different schedule based on the filtering action required. Each component is serviced as follows: Turbine Precleaner The turbine precleaner is mounted on a remote air...
-- a red flag will appear when the filter is overly restricting airflow into the engine. IMPORTANT: Use only Donaldson air filter ele- ments for replacement (Donaldson P822686 or Walker 5090-1). Aftermarket filters may not seal properly or filter efficiently. Cover Vacuator™ Valve...
Maintenance Instructions Use a bright light inside the element to inspect for damage. Check the element very carefully for pin holes or other damage that will allow dirt to leak through the paper media. Replace element if necessary. Check the condition and resilience of the radial sealing surface (inside of the open end) of the filter.
Maintenance Instructions NOTE: Directing pressurized air or water from the fan side of the radiator outward is recom- mended to dislodge material packed on the out- side of the cooling fins. DO NOT use cold water on a hot radiator. WARNING Radiator and engine parts can become ex- tremely hot during operation.
Maintenance Instructions Lower the deck to the normal operating position and re-engage the deck lock levers. CAUTION Do not operate machine with deck tilt-up pivot joint unlocked. GHS Blower Normally, the GHS blower operates with no mainte- nance or cleaning. However, when mowing grass that is dirty and damp (especially springtime mow- ing), a deposit of dirt may accumulate inside the blower housing, causing wear and binding of the...
Maintenance Instructions IMPORTANT: In case an oil leak develops on the input shaft, the cooling fan blowing dusty air and oil on the transmission will quickly pack the cooling fins with oily dirt. If this condition occurs, replace the seal immediately to avoid overheating and dam- aging the transmission.
Maintenance Instructions Security of Air Filtration Components NOTE: The following inspection is only an exter- nal inspection and should be done without “dis- turbing” the filtration components. On a daily basis, visually inspect the external condi- tion of the complete air cleaner system. The follow- ing items should be inspected: Check the Donaldson Radialseal™...
Maintenance Instructions Sharpen Mower Blades Check mower blade(s) for straightness, sharp- ness, condition of the cutting edge, and balance every 10 hours of operation (or more often when mowing abrasive type grass or operating on sandy soils). Replace blades if worn, bent, cracked, or otherwise damaged (refer to REPLACING/RE- PAIRING the Mower Blades in this section).
(5) seconds after disengagement of the clutch. If the brake system malfunctions - blades do not stop in five (5) seconds - adjust or repair the brake before operating the mower. Contact your Walker Dealer.
Maintenance Instructions REPLACING/REPAIRING DANGER To prevent accidental starting of the en- gine when replacing parts or repairing the machine, remove the key from the ignition switch and disconnect the electrical plug on the fuel shut-off solenoid. IMPORTANT: ALWAYS use genuine factory re- placement parts.
Maintenance Instructions Engine PTO Drive Belt (3 Groove Power Band) To remove the engine PTO drive belt: Remove the jackshaft drive belt from its idler pulley (by pushing down on cold start lever) and let the belt drop down out of the way.
Maintenance Instructions Jackshaft Drive Belt To remove the jackshaft drive belt: Relax the belt by releasing spring tension from the jackshaft drive idler arm using the cold start lever. Jackshaft Pulley Reverse the removal procedure to replace the jackshaft drive belt. Jackshaft Pulley Jackshaft...
Maintenance Instructions GHS Blower Drive Belt Remove the GHS blower drive belt tension by depressing the idler pulley on the tightener arm. Roll the belt off the blower pulley. The belt should be clear of the blower pulley, allowing free movement of the blower wheel. GHS Blower Drive Belt Assembly (Disengaged) Reverse the procedure to install the GHS blow- er drive belt and spring.
Maintenance Instructions Hydrostatic Ground Drive Belt To remove the hydrostatic ground drive belt: Raise the spring-loaded belt tightener arm and idler pulley to relax belt. Reverse the procedure to install the hydrostatic ground drive belt. Belt Tightener Arm Hydrostatic Ground Drive Belt Hydrostatic Ground Drive Belt Assembly (Disengaged) Belt Tightener Arm Hydrostatic...
Maintenance Instructions Engine Fan Belt To remove the fan belt: Loosen the alternator mounting pivot bolt and the alternator bracket tensioner bolt. Engine Fan Belt Crankshaft Pulley Reverse the procedure to install the belt. Ad- just and check the belt tension by referring to CHECKING/SERVICING the Fan Belt Tension in this section.
Maintenance Instructions Fuel Filter Model MDD has two (2) fuel filters. Replace both the in-line filter and the Kubota filter element every 400 hours of operation. In-Line Filter Cold Start Lever (For Reference) Fuel Filter Location IMPORTANT: Replace fuel filters only in a clean area where the fuel line and connections will not be contaminated by dust and dirt.
U-Joint Shaft Assembly Cotter Pin PTO Shear Pin IMPORTANT: Use only Walker P/N 8067-13 shear pins for replacement to provide proper shock protection -- these pins are hardened to shear under a specific amount of load. Reinstall the PTO shaft guard.
Reinstall the blades following procedure from Sharpen Mower Blades instructions in CHECKING/ SERVICING in this section. If blades are replaced, always use Walker original equipment blades to ensure safety and optimum performance. The quality and performance of replacement blades offered by other manufacturers cannot be guaranteed, they could be dangerous.
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Maintenance Instructions Position the discharge chute so that it is point- ing straight back. Turn the ignition switch ON and move the blade clutch to the ENGAGED position (engine not running). Open the catcher back door and monitor the spout position (as it oscillates) and move the blade clutch to the DISEN- GAGED position and turn the ignition switch to the OFF position.
WHAT THIS WARRANTY COVERS, AND FOR HOW LONG: Walker Manufacturing company will, at its option, repair or replace, without charge, any part covered by this warranty which is found to be defective in material and/or workmanship within one (1) year* after date of sale to the original retail pur- chaser unless the product is used for rental purposes, in which case this warranty is limited to ninety (90) days.
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Wind Speed: < 5 mph (< 8 kmh) OPERATOR Humidity: Barometric Pressure: 25.0" HG (636 mm Hg) WALKER MFG. CO. 5925 E. HARMONY ROAD, FORT COLLINS, CO 80528 (970) 221-5614 FORM NO. 021505 Vibration - Model MDD 0.8g 0 (C)