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Walker 42-inch Illustrated Parts Manual

Walker 42-inch Illustrated Parts Manual

Deck and carrier frame assemblies (36”, 42”, 48”, 52”, 56”, 62” & 74”)

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ILLUSTRATED
PARTS MANUAL
Deck and Carrier Frame Assemblies (36", 42", 48", 52", 56", 62" & 74")
Effective Date:
P/N 5000-17
07-01-06

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Table of Contents
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Summary of Contents for Walker 42-inch

  • Page 1 ILLUSTRATED PARTS MANUAL Deck and Carrier Frame Assemblies (36”, 42”, 48”, 52”, 56”, 62” & 74”) Effective Date: P/N 5000-17 07-01-06...
  • Page 2 LH ...Left Hand (orientated with operator on seat) LP...Low Profile mm (Dimension)... millimeters MS (Fastener) ...Machine Screw NS (as part number)... Item is not sold by Walker Manufacturing OD... Outside Diameter oz..ounce PFH (Fastener) ... Phillips Flat Head P/N ... Part Number PPH (Fastener) ...
  • Page 3: Table Of Contents

    Lubrication Points ... 48 ® Fastener Loctite Application & Torque Instructions ... 50 Maintenance And Service Record Sheet ... 52 Deck / Tractor Compatibility Chart ... 52 Warranty Limited Warranty ... 53 Use only genuine Walker Page ® replacement parts.
  • Page 4: Deck Decals / Touch-Up Paint

    Danger, Rotating Blades 8647 Danger, Tilt-Up 8653-1 Transport Warning 8732 Decal (52") 5809 Walker Mower Logo (3") 8734 Drive Belt Routing 5848 Danger, Side Discharge Shield 5808 Danger, Rotating Blades (62" Deck) Deck Housing (one on each end) 8750 Decal (62")
  • Page 5: Deck Decals / Touch-Up Paint

    DSD48 & DSD56 Deck Assemblies DGHS36, DGHS42, DML42A & DGHS48 Deck Assemblies Effective Date 07-01-06 5,12 10,14 8,13 E A S DSD52 & DSD62 Deck Assemblies E A S DSD74 Deck Assembly 5,12 ® Use only genuine Walker replacement parts.
  • Page 6: Inch Complete Carrier Frame Assembly

    Service Part Only May be ordered as a factory-installed option or as a kit for dealer installation. Contact your Walker dealer. NOTE: When installing Item # 8 on decks prior to S/N DX-62875, the swivel hook end should be attached to the deck carrier frame.
  • Page 7: Inch Complete Carrier Frame Assembly

    F123 F226 F084 F020 F012 F020 F084 F226 Refer to DSD36 DECK ASSEMBLY, Page 8 F166 F117 F014 F317 F317 Refer to DGHS36 DECK ASSEMBLY, Page 6 Refer to LUBRICATION POINTS, Page 48. ® Use only genuine Walker replacement parts.
  • Page 8: Dghs36 Deck Assembly

    Roller Wheel Axle Bolt 5710-16 36 GHS Deck Housing (Includes Items # 35 & 36) Deck Serial Number Plate 5705-0 Blade, 20" (RH Rotation) ® Use only genuine Walker replacement parts. INCL. OPTIONAL HEAVY DUTY GEARBOXES ITEM PART REQ’D 5705-2 5705-6...
  • Page 9: Effective Date 07

    Heavy Duty Gearboxes Refer to 36 INCH CARRIER FRAME ASSEMBLY, Page 4 F076 F002 F002 F087 F129 F223 F224 Refer to FASTENER LOCTITE APPLICATION & TORQUE INSTRUCTIONS, Page 50. Refer to LUBRICATION POINTS, Page 48. ® Use only genuine Walker replacement parts.
  • Page 10: Dsd36 Deck Assembly

    Deck Serial Number Plate 5705-1 Blade, 20" (RH Rotation) 5705-5 36 SD Blade Set W/Hubs (Includes Items # 27, 28, F002 & F202) ® Use only genuine Walker replacement parts. INCL. OPTIONAL HEAVY DUTY GEARBOXES ITEM PART REQ’D 5706 8735-10...
  • Page 11 Hardware Used on F038 Heavy Duty Gearboxes Refer to 36 INCH CARRIER FRAME ASSEMBLY, Page 4 F076 F124 Refer to FASTENER LOCTITE APPLICATION & TORQUE INSTRUCTIONS, Page 50. Refer to LUBRICATION POINTS, Page 48. ® Use only genuine Walker replacement parts.
  • Page 12: Inch Complete Carrier Frame Assembly

    Service Part Only May be ordered as a factory-installed option or as a kit for dealer installation. Contact your Walker dealer. NOTE: When installing Item # 8 on decks prior to S/N DX-62875, the swivel hook end should be attached to the deck carrier frame.
  • Page 13 F084 F020 F020 F084 F226 F012 Refer to DSD42 DECK ASSEMBLY, Page 14 F166 F117 F335 F014 F317 F317 F317 Refer to DGHS42 DECK ASSEMBLY, Page 12 Refer to LUBRICATION POINTS, Page 48. ® Use only genuine Walker replacement parts.
  • Page 14: Dghs42 Deck Assembly

    (Includes Item # F059) 8490 Roller Wheel Axle Bolt Deck Serial Number Plate 5705-3 Blade, 22" (RH Rotation) 5706 Blade Hub & Trash Guard ® Use only genuine Walker replacement parts. INCL. OPTIONAL HEAVY DUTY GEARBOXES ITEM PART REQ’D 5705-4 5705-8 8735-10...
  • Page 15 Refer to 42 INCH CARRIER FRAME ASSEMBLY, Page 10 F076 F002 F002 F087 F129 F005 F036 F223 F224 F013 Refer to FASTENER LOCTITE APPLICATION & TORQUE INSTRUCTIONS, Page 50. Refer to LUBRICATION POINTS, Page 48. ® Use only genuine Walker replacement parts.
  • Page 16: Dsd42 Deck Assembly

    42 SD Blade Set with Hubs (Includes Items # 27, 28, F002 & F202) 5706 Blade Hub & Trash Guard 7775-1 Hitch Pin, LH (Silver) #6 ® Use only genuine Walker replacement parts. INCL. OPTIONAL HEAVY DUTY GEARBOXES ITEM PART REQ’D 8735-10...
  • Page 17 Hardware Used on Heavy Duty Gearboxes F038 Refer to 42 INCH CARRIER FRAME ASSEMBLY, Page 10 F076 F229 F013 Refer to FASTENER LOCTITE APPLICATION & TORQUE INSTRUCTIONS, Page 50. Refer to LUBRICATION POINTS, Page 48. ® Use only genuine Walker replacement parts.
  • Page 18: Dml42A Deck Assembly

    Roller Wheel Axle Bolt Deck Serial Number Plate 5705-28 Blade 22" Mulch 5705-19 DML42A Blade Set W/Hubs (Includes Items # 27, F002 & F202) ® Use only genuine Walker replacement parts. ITEM PART DESCRIPTION REQ’D 5706 Blade Hub & Trash Guard...
  • Page 19 Effective Date 07-01-06 F025 F050 F029 F002 F295 F136 F179 F069 F229 F136 F211 F229 F059 F013 F202 F206 Refer to 48 INCH CARRIER FRAME ASSEMBLY, Page 19 F076 Refer to LUBRICATION POINTS, Page 48. ® Use only genuine Walker replacement parts.
  • Page 20: Inch Complete Carrier Frame Assembly

    3/8-16 Jam Nut Service Part Only May be ordered as a factory-installed option or as a kit for dealer installation. Contact your Walker dealer. NOTE: The 48 Inch Carrier Frame is also used on the DML42A Mulching Deck (5707-1). REQ’D...
  • Page 21: Inch Complete Carrier Frame Assembly

    Refer to DML42A DECK ASSEMBLY, Page 16 F166 F336 F335 F117 F014 F317 F317 Refer to DSD48 DECK ASSEMBLY, Page 22 Refer to LUBRICATION POINTS, Page 48. ® Use only genuine Walker replacement parts. Refer to DGHS48 DECK ASSEMBLY, Page 20...
  • Page 22: Dghs48 Deck Assembly

    Roller Wheel (5" Poly) (Includes Item # F059) 8490 Roller Wheel Axle Bolt Deck Serial Number Plate 7705-1 Blade, 25" (RH Rotation) ® Use only genuine Walker replacement parts. INCL. OPTIONAL HEAVY DUTY GEARBOXES ITEM PART REQ’D 5706 7705-2 7705-3...
  • Page 23: Replacement Parts

    CARRIER FRAME ASSEMBLY, Page 18 F002 F002 F087 F129 F005 F036 F223 F224 F229 F059 F013 Refer to FASTENER LOCTITE APPLICATION & TORQUE INSTRUCTIONS, Page 50. F206 Refer to LUBRICATION POINTS, Page 48. ® Use only genuine Walker replacement parts.
  • Page 24: Dsd48 Deck Assembly

    (Includes Items # 27, 28, F002 & F202) 5706 Blade Hub & Trash Guard 7775-1 Hitch Pin, LH (Silver) #6 8735-10 Rubber Mat (5 x 6) ® Use only genuine Walker replacement parts. INCL. OPTIONAL HEAVY DUTY GEARBOXES ITEM PART REQ’D 8788-1 7701-18...
  • Page 25 F295 F124 F136 F211 F229 F059 F013 F206 Refer to FASTENER LOCTITE APPLICATION & TORQUE INSTRUCTIONS, Page 50. F278 Hardware Used on Heavy Duty Gearboxes F038 Refer to LUBRICATION POINTS, Page 48. ® Use only genuine Walker replacement parts. F076...
  • Page 26: Inch Complete Carrier Frame Assembly

    (Includes Item # 12) 7775-5 Lock Pin (5/16) 8674-10 Lever, Deck Lock, RH 8740 Deck Pin Bushing (3/4 ID) 5830 Grease Fitting ® Use only genuine Walker replacement parts. ITEM PART DESCRIPTION REQ’D Caster Wheel Components 8766 Axle Nut (3/4-16) 8768-2...
  • Page 27: Inch Complete Carrier Frame Assembly

    52 INCH COMPLETE CARRIER FRAME ASSEMBLY (P/N 8811) ORDER AS P/N 8770 F348 F344 F347 F140 F218 Effective Date 07-01-06 F317 F263 F218 F140 Refer to DSD52 DECK ASSEMBLY, Page 26 F166 F336 F335 F117 F014 F317 F317 F317 ® Use only genuine Walker replacement parts.
  • Page 28: Dsd52 Deck Assembly

    8775 Hitch Pin (#219) 8735-10 Rubber Mat (5 x 6) 8790 Rubber Cushion Strip Deck Serial Number Plate ® Use only genuine Walker replacement parts. ITEM PART DESCRIPTION REQ’D 8810-10 52 SD Deck Housing (Includes Items # 39 & 40)
  • Page 29 F045 F076 F277 F295 F009 F068 F226 F355 F013 F206 F020 F046 Refer to FASTENER LOCTITE APPLICATION & TORQUE INSTRUCTIONS, Page 50. ® Use only genuine Walker replacement parts. F134 F013 F052 F339 F014 F020 F168 F226 F134 F068 F012...
  • Page 30: Mulching Kit (For Dsd52 Deck Assembly)

    Mulching Kit (For DSD52 Deck Assembly) Includes Items # 1-6, fasteners listed and instructions. May be ordered as a factory-installed option or as a kit for dealer installa- tion. Contact your Walker dealer. Refer also to DSD52 DECK ASSEMBLY, page 26. 8691-4...
  • Page 31 MULCHING KIT (FOR DSD52 DECK ASSEMBLY) F029 F004 F004 F029 F029 F004 F004 F048 F343 Effective Date 07-01-06 F029 F004 F029 F004 F029 F004 F004 Refer to DSD52 DECK ASSEMBLY, Page 26 F029 F029 F004 F029 ® Use only genuine Walker replacement parts.
  • Page 32: Inch Complete Carrier Frame Assembly

    Service Part Only May be ordered as a factory-installed option or as a kit for dealer installation. Contact your Walker Dealer. NOTE: When installing Item # 8 on decks prior to S/N DX-62875, the swivel hook end should be attached to the deck carrier frame.
  • Page 33 56 INCH COMPLETE CARRIER FRAME ASSEMBLY (P/N 6720) F068 F098 F055 F047 F012 Effective Date 07-01-06 F317 F336 F335 F317 F123 Refer to DSD56 DECK ASSEMBLY, Page 32 F166 F117 F014 F317 Refer to LUBRICATION POINTS, Page 48. ® Use only genuine Walker replacement parts. F317...
  • Page 34: Dsd56 Deck Assembly

    Roller Wheel (3-7/8) 8910-5 Tie Down Strap 8788-1 Rubber Mat (1 x 2) 6720-10 56 SD Deck Housing (Includes Items # 30 & 34) ® Use only genuine Walker replacement parts. ITEM PART DESCRIPTION REQ’D 7775-2 Hitch Pin, RH (Gold) #6 6707-6...
  • Page 35 F004 F211 F059 F013 F016 Refer to 56 INCH CARRIER FRAME ASSEMBLY, Page 30 F076 F229 F206 Refer to FASTENER LOCTITE APPLICATION & TORQUE INSTRUCTIONS, Page 50. Refer to LUBRICATION POINTS, Page 48. ® Use only genuine Walker replacement parts.
  • Page 36: Inch Complete Carrier Frame Assembly

    (Includes Item # 12) 7775-5 Lock Pin (5/16) 8674-10 Lever, Deck Lock, RH 8740 Deck Pin Bushing (3/4 ID) 5830 Grease Fitting ® Use only genuine Walker replacement parts. ITEM PART DESCRIPTION REQ’D Caster Wheel Components 8766 Axle Nut (3/4-16) 8768-2...
  • Page 37: Inch Complete Carrier Frame Assembly

    62 INCH COMPLETE CARRIER FRAME ASSEMBLY (P/N 8911) ORDER AS P/N 8770 F348 F344 F347 F140 F218 Refer to DSD62 DECK ASSEMBLY, Page 36 Effective Date 07-01-06 F317 F263 F218 F140 F166 F336 F335 F117 F014 F317 F317 F317 ® Use only genuine Walker replacement parts.
  • Page 38: Dsd62 Deck Assembly

    Rubber Mat (5 x 6) 8720-30 Anti-Scalp Wheel Mount 8745-30 Axle Spacer Tube 6715-1 Roller Wheel (5") Deck Serial Number Plate ® Use only genuine Walker replacement parts. ITEM PART DESCRIPTION REQ’D 8910-10 62 SD Deck Housing (Includes Items # 35 & 38)
  • Page 39 F045 F076 F277 F355 F013 F020 F038 F046 F012 F241 F206 Refer to FASTENER LOCTITE APPLICATION & TORQUE INSTRUCTIONS, Page 50. ® Use only genuine Walker replacement parts. F013 F052 F339 F014 F020 F168 F226 F134 F068 F012 F241 F046...
  • Page 40: Inch Complete Carrier Frame Assembly

    Lock Pin (5/16) 5748-10 Rubber Mat (1-1/2 x 6) 8674-10 Lever, Deck Lock, RH 8740 Deck Pin Bushing (3/4 ID) 5830 Grease Fitting ® Use only genuine Walker replacement parts. ITEM PART DESCRIPTION REQ’D Caster Wheel Components 8766 Axle Nut (3/4-16) 8768-2...
  • Page 41: Inch Complete Carrier Frame Assembly

    F348 F344 F347 F140 F218 F218 F140 Effective Date 07-01-06 F317 F263 Refer to DSD74 DECK ASSEMBLY, Page 40 F166 F336 F335 F117 F014 F317 F317 F317 Refer to LUBRICATION POINTS, Page 48. ® Use only genuine Walker replacement parts.
  • Page 42: Dsd74 Deck Assembly

    74 SD Rear Fork Mount (Includes Item # 30) 7870 74 SD Rear Fork 5714-3 Axle Spacer Tube 7868 74 SD Caster Wheel/Rear ® Use only genuine Walker replacement parts. ITEM PART DESCRIPTION REQ’D 6715 Roller Wheel (3-7/8) 7807-1 74 SD Skid Bar...
  • Page 43 F136 F211 F229 F229 F136 F211 F004 F208 F020 F016 F202 F399 F016 F050 F029 F295 F246 F050 F069 F246 F050 F229 F229 F136 F211 F206 F012 F119 F119 ® Use only genuine Walker replacement parts. F038 F063 F191 F047...
  • Page 44: Optional Break-Away Blades

    Blade Hub & Trash Guard 5706-26 Blade Hub, 36, 56 & 74 5705-30 Break Away Blade 5705-17 Special Bolt (1/2-13 x 1-7/16) ® Use only genuine Walker replacement parts. ITEM PART DESCRIPTION REQ’D Refer to DSD56 DECK ASSEMBLY, Page 32...
  • Page 45: Blade Usage Chart

    7705-1 SINGLE BLADE BLADE SET 5705-14 8738-7* 5705-15 8738-7* 5705-14 8738-8* 5705-0 5705-9 5705-3 5705-13 5705-0 5705-16 Refer to DGHS48 DECK ASSEMBLY, Page 20 BLADE SET 5705-6 5705-5 5705-8 5705-7 5705-19 7705-3 7705-5 ® Use only genuine Walker replacement parts.
  • Page 46: Deck Weldment Replacement Parts

    Deck Cap Strip, 42" SD Front (3-9/16) 5751-11 DML42A Edge Stiffener 5751-12 DML42A Front Stiffener 5751-14 DML42A Deck Cap Strip/RH 5751-13 DML42A Deck Cap Strip/LH ® Use only genuine Walker replacement parts. LOCATION DSD52 DSD62 DSD52, DSD62 & DSD74 DSD52 DSD62 DSD52 DSD62 DSD52 &...
  • Page 47 Deck & Carrier Frame Assemblies DGHS36, DGHS42 & DGHS48 Deck & Carrier Frame Assemblies Effective Date 07-01-06 DSD52 & DSD62 Deck & Carrier Frame Assemblies DSD56 & DSD74 Deck & Carrier Frame Assembly (DSD74 Outline Shown) ® Use only genuine Walker replacement parts.
  • Page 48: Deck Height Adjuster Kit

    Chain Anchor, Front 8640-13 Front Chain (19 Links) 8640-14 Sprocket, RH (973) 8640-9 Compression Spring (2-3/4) 8641-10 Extension Spring (6-1/4) (48" Carrier Frame) ® Use only genuine Walker replacement parts. DECK HEIGHT ADJUSTER KIT ITEM PART REQ’D 8643 8643-8 8643-10 8643-2 8643-1...
  • Page 49 Refer to DSD52 DECK ASSEMBLY, Page 26 Effective Date 07-01-06 Refer to GHS42 DECK ASSEMBLY, Page 14 ® Use only genuine Walker replacement parts.
  • Page 50: Lubrication Points

    Deck Support Arm Socket Idler Arm, 2-Hole Blade Spindle Right Angle Gearbox Dolly Wheel Retract Lever and Linkage Dolly Wheel Pivot ® Use only genuine Walker replacement parts. LUBRICATION POINTS ITEM TYPE PLACES DSD74 Assemblies Grease Deck Caster Wheel Fork Pivot...
  • Page 51: Lubrication Points

    Effective Date 07-01-06 LUBRICATION POINTS 36", 42", 48" and 56" Assemblies DSD52 and DSD62 Assemblies DSD74 Assembly ® Use only genuine Walker replacement parts.
  • Page 52: Fastener Loctite ® Application & Torque Instructions

    Torque to 90 in-lb (10.2 N·m). Torque P/N F018 (5/8-18 Hex Nut, used on underside of blades) to 60 ft-lb (81.4 N·m). DO NOT apply Loctite ® Use only genuine Walker replacement parts. ® APPLICATION & TORQUE INSTRUCTIONS ITEM DSD52 &...
  • Page 53 (GHS and SD Models) DGHS, DSD & DML Deck Assemblies DSD52 & DSD62 Deck Assemblies Effective Date 07-01-06 ® APPLICATION & TORQUE INSTRUCTIONS Refer to Heavy Duty Gear Drive Components (GHS, SD and DML42A Models) ® Use only genuine Walker replacement parts.
  • Page 54: Maintenance And Service Record Sheet

    When using this deck on GHS tractors, installation of P/N 7541 (Blower Lockout Kit) is recommended. Contact your Walker dealer. Using the DSD74 Deck with Model MT-20 is not recommended in all conditions. In certain conditions (tall, wet grass), the performance of the deck may be marginal due to a limit of horsepower with the 20-hp engine.
  • Page 55: Limited Warranty

    (1) year* after date of sale to the original retail purchaser unless the product is used for rental purposes, in which case this warranty is limited to ninety (90) days. At Walker's request, customer will make the defec- tive part available for inspection by Walker and/or return the defective part to Walker, transportation charges prepaid.
  • Page 56 WALKER MFG. CO. • 5925 E. HARMONY ROAD, FORT COLLINS, CO 80528 • (970) 221-5614 © FORM NO. 070106 PRINTED IN USA www.walkermowers.com 2006 WALKER MFG. CO...

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