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Gardner Bender CP2000 Instruction Sheet

2000 lb cable puller
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RPS-0148
07/02
IMPORTANT RECEIVING INSTRUCTIONS
Visually inspect all components for shipping damage. If shipping damage is found, notify carrier at once. Shipping damage is NOT
covered by warranty. The carrier is responsible for all repair and replacement costs resulting from damage in shipment.
SAFETY ISSUES
IMPORTANT - USER SAFETY AND PROTECTION: In setting up systems to fit your operations, care must be taken to select the
proper components and design to insure that all safety measures have been taken to avoid the risk of personal injury and property
damage from your application or system.
GARDNER BENDER IS NOT RESPONSIBLE FOR DAMAGE OR INJURY CAUSED BY UNSAFE USE, MAINTENANCE OR THE
APPLICATION OF ITS PRODUCTS. Please contact Gardner Bender for guidance when you are in doubt as to the proper safety
precautions to be taken in designing and setting up your particular application. Technical Support # 1-800-624-4320.
1.0 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.0 Safety Symbol Definitions . . . . . . . . . . . . . . . . . .2
3.0 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
4.0 Product Components . . . . . . . . . . . . . . . . . . . . . .3
5.0 Puller Specifications . . . . . . . . . . . . . . . . . . . . . .3
6.0 Introduction to Cable Pulling . . . . . . . . . . . . . . . .3
7.0 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
8.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
8.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . .5
8.2 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Instruction Sheet
CP2000: 2000 lb Cable Puller
8.3 Pulling Cable . . . . . . . . . . . . . . . . . . . . . . . . .6
9.0 Repair and Maintenance . . . . . . . . . . . . . . . . . . .7
9.1 Shear Pin Placement . . . . . . . . . . . . . . . . . . .7
9.2 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . .7
10.0 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

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Summary of Contents for Gardner Bender CP2000

  • Page 1: Table Of Contents

    GARDNER BENDER IS NOT RESPONSIBLE FOR DAMAGE OR INJURY CAUSED BY UNSAFE USE, MAINTENANCE OR THE APPLICATION OF ITS PRODUCTS. Please contact Gardner Bender for guidance when you are in doubt as to the proper safety precautions to be taken in designing and setting up your particular application. Technical Support # 1-800-624-4320.

  • Page 2: Description

    WARNING: The rope on the capstan can crush your Read all Instructions before using the CP2000. hand during operation. Do not allow the rope to wrap around any part of your body. Keep loose clothing, Always have this manual available for reference at the hands and body away from moving parts.

  • Page 3: Product Components

    4.0. PRODUCT COMPONENTS 6.0 INTRODUCTION TO CABLE PULLING 1. 2000 Pound Puller: Adjustable for pulling from all Each cable pulling operation can be different. Only directions. Includes capstan and guide pulley. experienced personnel should be responsible for setup and operation of this equipment. During a cable pull, very high forces can be developed.

  • Page 4: Assembly

    See The CP2000 requires a power drive (Figure 8) to supply Figure 5. the pulling force. The CP2000 puller is designed to use a portable pipe threader power drive such as the Mini- WARNING: All pulling system components must be ®...

  • Page 5: Operation

    3. Install the foot switch (optional - model CP15). Use of a foot switch with this puller is recommended to The CP2000 can be adjusted to reach and pull from many positions. This can reduce the need to install additional...

  • Page 6: Pulling Cable

    This section of this manual will only cover the cable pulling The puller sheave must be on the upper side of the puller operation of the CP2000 unit. We will assume that the conduit arm. See Figure 15. has been cleaned and tested for obstructions and the rope is fed and connected securely to the cable.

  • Page 7: Repair And Maintenance

    Avoid such hazards by wearing Shear Pin leather gloves and never wrap the rope around yourself. The CP2000 is equipped with a shear pin that will shear at 2500 lbs (1134kg) pulling force. This is for added protection Drive Coupler for the operator and equipment.
  • Page 8 REPAIR AND SERVICE INSTRUCTIONS: For repair service and parts contact your nearest Gardner Bender Service Center. The Gardner Bender Service Center will provide complete and prompt service on all Gardner Bender products. For closest service center please visit our website @ www.gardnerbender.com.

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