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ABB FEX300 Operating Instruction
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ABB FEX300 Operating Instruction

Electromagnetic flowmeter processmaster, hygienicmaster
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Operating Instruction
OI/FEX300/FEX500-EN
Valid from software version
•
01.01.00 for HART
•
00.01.00 for PROFIBUS PA or
FOUNDATION Fieldbus
Electromagnetic Flowmeter
ProcessMaster, HygienicMaster
FEX300, FEX500

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Summary of Contents for ABB FEX300

  • Page 1 Operating Instruction Electromagnetic Flowmeter OI/FEX300/FEX500-EN ProcessMaster, HygienicMaster FEX300, FEX500 Valid from software version • 01.01.00 for HART • 00.01.00 for PROFIBUS PA or FOUNDATION Fieldbus...

  • Page 2: Dransfelder Straße

    Fax: +49 621 381 931-29031 automation.service@de.abb.com © Copyright 2011 by ABB Automation Products GmbH Subject to changes without notice This document is protected by copyright. It assists the user in safe and efficient operation of the device. The contents of this document, whether whole or in part, may not be copied or reproduced without prior approval by the copyright holder.

  • Page 3: Table Of Contents

    Vertical connections ..........................30 4.5.4 Horizontal connections..........................30 4.5.5 Free inlet or outlet ..........................30 4.5.6 Strongly contaminated fluids.........................30 4.5.7 Installation in the vicinity of pumps .......................31 4.5.8 Installing the high temperature design ....................31 4.5.9 Devices with extended diagnostic functions ..................31 OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 4 Process display .............................74 7.2.2 Switching to the information level (operator menu) ................75 7.2.3 Switching to the configuration level (parameterization) ................78 7.2.4 Hardware write protection ........................79 7.2.5 Selecting and changing parameters .....................80 Overview of parameters on the configuration level..................82 FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 5 Gaskets ..............................150 10.3 Replacing the transmitter or sensor ......................150 10.3.1 Transmitter ............................151 10.3.2 Flowmeter sensor..........................152 10.3.3 Downloading the system data......................153 Spare parts list ............................154 11.1 Fuses for transmitter electronics ........................154 11.2 Spare parts for the compact design ......................154 OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 6 14.1.5 Temperature range ..........................164 14.1.6 Material load............................166 14.1.7 Mechanical properties .........................167 Appendix ..............................168 15.1 Other applicable documents........................168 15.2 Approvals and certifications ........................168 15.3 Overview of parameter settings (factory settings)..................171 15.3.1 For Profibus PA version ........................171 Index ................................173 FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 7: Safety

    Ex safety information is an integral part of this manual. As a result, it is crucial that the installation guidelines and connection values it lists are also observed. The icon on the name plate indicates the following: OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 8: Intended Use

    Prior to using corrosive and abrasive materials for measurement purposes, the operator must check the level of resistance of all parts coming into contact with the materials to be measured. ABB Automation Products GmbH will gladly support you in selecting the materials, but cannot accept any liability in doing so.

  • Page 9: Plates And Symbols

    Failure to observe this safety information may result in damage to or destruction of the product and/or other system components. IMPORTANT (NOTE) This symbol indicates operator tips, particularly useful information, or important information about the product or its further uses. It does not indicate a dangerous or damaging situation. OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 10: Name Plate

    1/16 of Art. 1 Para. 3.2 of the Pressure Equipment Directive. Important (Notice) Meters with 3A approval are labeled with an additional plate. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 11 1/16 of Art. 1 Para. 3.2 of the Pressure Equipment Directive. Important (Notice) Meters with 3A approval are labeled with an additional plate. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 12 6 Supply voltage order confirmation) 7 Communications protocol of transmitter 2 Order no. 8 Software version 3 Client-specific TAG number (if specified) 9 Version level (xx.xx.xx) = maximum permissible ambient temperature FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 13: Transport Safety Information

    The power supply and the electrical circuit for the coils of the flowmeter sensor are dangerous and pose a contact risk. The coil and signal circuit may be connected with the corresponding ABB flowmeter sensors only. Use the supplied cable.

  • Page 14: Safety Instructions For Operation

    • Fluids with unknown properties or abrasive fluids may only be used if the operator can perform regular and suitable tests to ensure the safe condition of the device. • Observe the information on the name plate. FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 15: Maintenance And Inspection Safety Information

    According to EC guidelines for hazardous materials, the owner of hazardous waste is responsible for its disposal or must observe the following regulations for shipping purposes: All devices delivered to ABB Automation Products GmbH must be free from any hazardous materials (acids, alkalis, solvents, etc.).

  • Page 16: Integrated Management System

    If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee. 1.16.2 RoHS Directive 2002/95/EC With the Electrical and Electronic Equipment Act (ElektroG) in Germany, the European Directives 2002/96/EC (WEEE) and 2002/95/EC (RoHS) are translated into national law.

  • Page 17: Design And Function

    Fig. 4: Electromagnetic flowmeter schematic 1 Magnet coil 2 Measuring tube in electrode plane 3 Signal electrode   Signal voltage B Magnetic induction   D Electrode spacing qv = v Average flow velocity Volume flow OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 18: Device Designs

    Recognition through partial filling electrode (TFE) Hardware options • Ceramic carbide lining • Wolfram carbide electrodes • Double layer electrodes Hardware options DN 1 ... 2 Startup functions Grounding check Fieldbus PROFIBUS PA, FOUNDATION Fieldbus Verifications / Diagnostic tool ScanMaster FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 19: Design

    Without a pre-amplifier, the maximum permissible signal cable length is 50 m (164 ft) with a minimum conductivity of 5 µS/cm. With a pre-amplifier, the maximum permissible signal cable length is 200 m (656 ft). ProcessMaster HygienicMaster Fig. 6 OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 20: Transport And Storage

    For transport of flanged units smaller than DN 450 use a lifting strap. Wrap the straps around both process connections when lifting the device. Avoid chains since these may damage the housing. Fig. 7: Transport of flanged units smaller than DN 450 FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 21: Transport Of Flanged Units Larger Than Dn 400

    Fig. 8: Transport of flanged units larger than DN 400 Storage conditions When storing the unit, please note the following points. • Store the unit in its original packaging in a dry and dust-free location. • Avoid storing the unit in direct sunlight. OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 22: Mounting

    Place the supports at the edge of the housing (see arrows in the figure). Devices with meter sizes larger than DN 400 must be mounted with support on a sufficiently strong foundation. Fig. 9: Support for meter sizes larger than DN 400 FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 23: Mounting The Measuring Tube

    "Torque information". First tighten the nuts to 50 % of maximum torque, then to 80 % and finally on the third time tighten to the maximum. Do not exceed the maximum torque. G00034 Fig. 10 OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 24: Torque Information

    2.88 36.12 36.12 1 1/2“ CL300 33.3 18.41 73.99 73.99 CL600 23.08 23.08 JIS 10K 12.49 6.85 56.06 56.06 Continued on next page 1) Connection flange DIN/EN 1092-1 = DN10 (3/8"), connection flange ASME = DN15 (1/2") FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 25 45.57 27.4 116.9 PN16 49.38 33.82 70.42 PN25 100.6 69.17 109.9 112.5 8“ PN40 196.6 144.4 208.6 136.8 PN63 350.4 331.8 425.5 282.5 CL150 49.84 23.98 158.1 158.1 CL300 133.9 78.35 224.3 224.3 Continued on next page OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 26 PN25 905.9 709.2 On request On request CL150 364.1 326.2 449.2 432.8 CL300 1241 On request On request On request CL150 423.8 380.9 493.3 30“ CL300 1886 On request On request On request Continued on next page FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 27 1215 On request PN16 2171 On request PN 6 708.2 On request 1800 72“ PN10 1492 On request PN16 2398 On request PN 6 857.9 On request 2000 80“ PN10 1840 On request PN16 2860 On request OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 28: Variable Process Connections Hygienicmaster

    Mounting 4.2.2 Variable process connections HygienicMaster Meter size DN Max. tightening torque inch 1 ... 2 1/25 ... 3/32“ PVC/POM: 0.2 Brass/1.4571: 3 3 ... 10 3/8“ 1/2“ 3/4“ 1 1/4“ 1 1/2“ 2 1/2“ FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 29: Information On Ehedg Conformity

    (EHEDG Position Paper: "Hygienic Process connections to use with hygienic components and equipment"). All weld stub combinations provided by ABB are approved. The threaded pipe connection conforming to DIN11851 is approved when used in conjunction with an EHEDG-approved process gasket (e.g. Siersema brand).

  • Page 30: Installation Requirements

    For strongly contaminated fluids, a bypass connection according and outlet pipe sections. to the figure is recommended so that operation of the system can continue to run without interruption the during the mechanical cleaning. 2xDN 3xDN G00037 Fig. 15 G00042 Fig. 19 FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 31: Installation In The Vicinity Of Pumps

    4.5.9 Devices with extended diagnostic functions For devices with extended diagnostic functions different installation conditions may be valid. For further information read and observe chapter 8 “Extended diagnostic functions”. Fig. 23 Change from one to two columns OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 32: Rotating The Display / Rotating The Housing

    1. Loosen the Allen screws (4) on the front and back sides, but do not remove entirely. 2. Loosen screws (3) and rotate housing 90° to the left or right. 3. Retighten screws (3) and Allen screws (4). FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 33: Ground

    Use a copper wire (at least 2.5 mm² (14 AWG)) to establish the ground connection between the sensor (1), the pipeline flanges and an appropriate grounding point. Flange design Wafer flange design Fig. 25: Metal pipe, without liner OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 34: Metal Pipe With Loose Flanges

    2. Use a copper wire (at least 2.5 mm² (14 AWG)) to establish the ground connection between the sensor (2) and an appropriate grounding point. Flange design Wafer flange design Fig. 26: Metal pipe, without liner FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 35: Plastic Pipes, Non-Metallic Pipes Or Pipes With Insulating Liner

    3. Use a copper wire (min. 2.5 mm² (14 AWG)) to link the ground connection (1) to a suitable grounding point. Flange design Wafer flange design Fig. 27: Plastic pipes, non-metallic pipes or pipes with insulating liner OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 36: Sensor Type Hygienicmaster

    PTFE are available. These are installed in a similar way to conventional grounding plates. 4.7.8 Devices with extended diagnostic functions For devices with extended diagnostic functions different grounding conditions may be valid. For further information read and observe chapter 8 “Extended diagnostic functions”. FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 37: Installation And Grounding In Pipelines With Cathodic Corrosion Protection (Ccp)

    Insulate the screw bolts for the flange connections when mounting. The insulation plates and the insulation pipe are not included in the delivery. They must be provided onsite by the customer. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 38 Fig. 31: Flowmeter sensor with functional ground 1 Insulated pipe A Connecting line for CCP potential 2 Bare metal pipe ≥ 4 mm Cu, not included in the delivery, 3 Functional ground to be provided onsite B Insulated screw bolts without grounding plates FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 39: Electrical Connections

    9 Magnet coil, M1, brown L2 = 90 (3.54) 4 Shield 2S L2 = 60 (2.36) 10Groundwire, steel 5 Signal line, E2, blue L2 = 60 (2.36) 11SE clamp 6 Data line, D2, yellow L2 = 70 (2.76) OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 40: Cable With Part Number D173D031U01

    9 Magnet coil, M1, brown L2 = 90 (3.54) 4 Shield 2S L2 = 60 (2.36) 10Groundwire, steel 5 Signal line, E2, blue L2 = 60 (2.36) 11SE clamp 6 Data line, D2, yellow L2 = 70 (2.76) FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 41 • Do not damage the sheathing of the cable during installation. • Make sure during installation that the cable is provided with a water trap (1). For vertical installation, align the cable glands pointing downward. Fig. 36 OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 42: Connecting The Flowmeter Sensor

    1S E1 E2 2S 3 D2 D1 M2 M1 G00671-01 Fig. 37 Terminal designation Connection Shield Signal line, violet Signal line, blue Shield Measurement potential, green Data line, yellow Data line, orange Connection for magnet coil Connection for magnet coil Outer cable shield. FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 43: Protection Class Ip 68

    The sheathing of the signal cable must not be damaged. Otherwise, the protection class IP 68 for the sensor cannot be ensured. Important (Notice) As an option, the flowmeter sensor can be ordered with signal cable already connected and a molded terminal box. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 44 7. Ensure that the packaging material and the drying bag are disposed of in an environmentally sound manner. Fig. 39 1 Packaging bag 4 Max. filling level 2 Connection clamp 5 Drying bag 3 Sealing compound FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 45: Connecting The Transmitter

    • Complete the electrical connection according to the connection diagram. The terminals for the supply power can be found under the terminal cover (1). Fig. 40 1 Terminal cover OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 46: Transmitter

    4 Signal and magnet coil cable Important (Notice) The power supply for the optional pre-amplifier is provided via terminals 1S and 2S. The transmitter automatically detects the sensor and switches to the required supply voltage on terminals 1S and 2S. FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 47: Devices With Hart Protocol

    The output is always a "passive" output (optocoupler). Data for the optocoupler: U = 30 V, I = 220 mA, f ≤ 5250 Hz 6 Functional ground 7 Brown 8 9 Orange 10 Yellow 11 Green 12 Blue 13 Violet OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 48: Devices With Profibus Pa Or Foundation Fieldbus

    The output is always a "passive" output (optocoupler). Data for the optocoupler: U = 30 V, I = 220 mA, f ≤ 5250 Hz 6 Functional ground 7 Brown 8 9 Orange 10 Yellow 11 Green 12 Blue 13 Violet FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 49: Connection Examples For The Peripherals

    Fig. 45 Digital output DO2, e.g., for system monitoring, max./min. alarm, empty meter tube or forward/reverse signal, or counting pulses (function can be configured using software) = 220 mA G00792 I = internal, E = external Fig. 46 OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 50 (Front view showing pin insert and pins) PIN 1 = PA+ PIN 2 = nc PIN 3 = PA- PIN 4 = shield G01003 Fig. 50 Important (Notice) For additional information on configuring the current output, see chapter 6.2 „Configuring the current output“ FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 51 System integration A free of charge version of the DAT200 Asset Vision Basic framework ABB provides three different GSD files (equipment master data) which application for HART® or PROFIBUS is available upon request. can be integrated in the system.
  • Page 52 Engineering can be performed online or offline. Ethernet FOUNDATION Fieldbus H1 The interface description appears on the CD included in the scope of supply. The files can also be downloaded from www.abb.com/flow. HSE-Bus The files required for operation can also be downloaded from http://www.fieldbus.org. FF+ FF-...

  • Page 53: Commissioning

    For this purpose, the final characters X1, X2, etc. are printed on the name plates of the flowmeter sensors, whereas the transmitters are identified by the final characters Y1, Y2, etc. Devices with the end characters X1 / Y1 or X2 / Y2, etc. fit with each other. OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 54: Configuring The Current Output

    If the signal is configured in "active" mode, no external power may be supplied to the current output. If the signal is configured in "passive" mode, external power supply to the current output is required (similar to pressure and temperature transmitters). FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 55 • B = 4 ... 20 mA output, active Important (Notice) The backplane is not installed in the transmitter electronic unit (3) but rather in the transmitter housing (1). Reinstall the transmitter electronic unit in reverse order OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 56: Commissioning Profibus Pa Units

    50170, alias DIN 19245 [PRO91]). The transmitter transmission signal is designed according to IEC 61158-2. Important (Notice) The manufacturer-specific PROFIBUS PA ID no. is: 0x3430. The unit can also be operated with the PROFIBUS standard ID nos. 0x9700 or 0x9740. FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 57: Example Of Local Address Setting (Dip Switch 8 = On)

    Device address Address mode Local Switch assignments Switch Assignment 1 … 7 PROFIBUS address Defines the addressing mode: Off = Set address via bus (factory setting) On = Set address via DIP switches nos. 1 ... 7 (local) OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 58: Unit Behavior With Auxiliary Power Switched On

    13 • The upper current limit is restricted electronically. • The voltage on the bus line must lie in the range of 9 ... 32 V DC. FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 59: System Integration

    In addition, third-party devices can be interchanged without having to reconfigure the process control system. To support interchangeability, ABB provides three different GSD files (equipment master data) that can be integrated in the system. Users decide at system integration whether to install the full range of functions or only part.

  • Page 60: Commissioning Foundation Fieldbus Units

    FF-902/90. The transmission signal of the transmitter is designed in accordance with IEC 61158-2. The device is registered with the FOUNDATION fieldbus. Registration for the FOUNDATION fieldbus is recorded under Manufacturer ID 0x000320 and Device ID 0x0124. FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 61: Position Of Dip Switches

    Assigning of DIP switches DIP switch 1: Releases the simulation of the AI function blocks. DIP switch 2: Hardware write protection for write access via bus (locks all blocks). DIP switch Status Simulation Mode Write protect Disabled Disabled Enabled Enabled OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 62: Bus Address Settings

    The upper limit of the current is electronically limited. In the event of an error, the FDE (= Fault Disconnection Electronic) function integrated in the device ensures that the current consumption cannot exceed a maximum of 13 mA. FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 63: Commissioning The Unit

    System data must only be loaded during initial startup. If the supply power is later switched off, the transmitter automatically loads the data once again the next time it is switched on. A selection as described below (1-3) is not required. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 64 The current output assumes its pre-configured state (Iout Back Exit for alarm). Make sure that the flowmeter sensor and the transmitter are from the same series. (e.g., flowmeter sensor ProcessMaster 300, transmitter ProcessMaster 300) FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 65: Parameterizing Via The "Easy Set-Up" Menu Function

    A password is not ********** available as factory default; you can continue without RSTUVWXYZ012345 entering a password. Next Menu 8. Use to select "Easy Setup". Easy Setup 9. Use to confirm your selection. Exit Select OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 66 „Fullscale Frequency“: In the frequency mode, a frequency proportional to the flowrate is output. The maximum frequency can be configured according to the flow measurement range. The factory default for the operating mode is "Pulse Mode". 24. U se to confirm your selection. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 67 Easy Setup 40. U se to call up the edit mode. High Alarm Value 41. U se to set the required current value for 21.800 mA high alarm. 42. U se to confirm your selection. Next Edit OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 68 The transmitter automatically calibrates the capacitive control buttons on a regular basis. If the cover should be opened during operation, the buttons' sensitivity is at first increased. As a result, operating errors may occur. The button sensitivity will return to normal during the next automatic calibration. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 69 DO1 Action Active, Passive Passive DO2 Alarm Config F/R Signal, Pulse R, General F/R Signal Alarm, Min. Flowrate Alarm, Max. Flowrate Alarm, Empty Pipe, TFE Only available for FEP500 / FEH500 are: Gas Bubble, Conductivity, Coating, Sensor Temp OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 70 0 … 10 % Empty Pipe Detector On / Off TFE Detector On / Off For PROFIBUS PA version Possible parameter settings Factory setting PA Addr. (BUS) 0 … 126 ID Nr Selector 0x9700, 0x9740, 0x3430 0x3430 FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 71: Flowmeter Sizes, Flow Range

    1800 m /h (7925 US gal/min) 90000 m /h (396258 US gal/min) 180000 m /h (792516 US gal/min) 2000 2280 m /h (10039 US gal/min) 114000 m /h (501927 US gal/min) 228000 m /h (1003853 US gal/min) OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 72: Parameterization

    Meaning Exit Exit menu Back Go back one submenu Cancel Cancel a parameter entry Next Select the next position for entering numerical and alphanumeric values Meaning Select Select submenu / parameter Edit Edit parameter Save parameter entered FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 73: Menu Levels

    The device configuration can be changed on this level. Note For a detailed description of the individual parameters and menus on the configuration level refer to the sections 7.3 "Overview of parameters on the configuration level" and 7.4 "Description of parameters". OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 74: Process Display

    Call up configuration level. The device is protected against changes to the parameter settings. Display of the current flowrate Σ+ Totalizer status in forward direction Σ- Totalizer status in reverse direction FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 75: Switching To The Information Level (Operator Menu)

    Operator Page 2 Operator Page 3 Operator Page 4 Autoscroll When "Multiplex Mode" is enabled, this initiates automatic switching of the operator pages on the process display. Signals View Selects the "Signals View" submenu (for service, only). OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 76 Additionally, the error messages are divided into the following areas: Area Description Electronics Error / alarm of the electronics. Sensor Error / alarm of the flowmeter sensor. Status Alarm due to the current device status. Operation Error / alarm due to the current operating conditions. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 77 The next lines show a brief description of the error and Back Exit information on how to remedy it. Note For a detailed description of the errors and information on their remedy refer to Chapter 9 "Error messages". OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 78: Switching To The Configuration Level (Parameterization)

    5. Use to confirm your password. The LCD display now indicates the first menu item on the configuration level. 6. Use to select a menu. 7. Use to confirm your selection. FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 79: Hardware Write Protection

    Parameterization 7.2.4 Hardware write protection Important (Notice) In addition to password protection, it is possible to activate a hardware write protection. The switch BR902 (2) is located on the backplane in the transmitter housing (1). Fig. 60 OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 80: Selecting And Changing Parameters

    Next 6. If necessary, select and set other decimal positions using the same procedure as described in steps 3 and 7. Use to confirm your setting. This concludes the procedure for changing a parameter value. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 81 2 With you can terminate editing and exit the menu item. With you can return to the start. Important (Notice) The LCD display automatically returns to the process display three minutes after the last button has been actuated. OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 82: Overview Of Parameters On The Configuration Level

    Electrode Material Lining Material Rate ADC Analog Reset Noise Reset Max Noise Reset On Driver DAC Driver Loop Control Mode Diff Current Control Control Timer italics = Parameter can only be changed at the "advanced" password level. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 83 Custom Vol. String Custom Tot. Type Custom Tot. Factor Custom Tot. String Low Flow Cut Off Flow Cut Off Level Hysteresis TX Location TAG TX TAG italics = Parameter can only be changed at the "advanced" password level. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 84 Gas Bubble Conductivity Coating Sensor Temp DO1 Action Normally Open, Normally Closed DO2 Signal No Function, F/R Signal, Alarm Signal Dual Range Batch end contact italics = Parameter can only be changed at the "advanced" password level. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 85 Iout at Alarm High Alarm, Low Alarm Low Alarm Value High Alarm Value Iout at EP Alarm Iout at Flow >103% Iout at TFE Alarm Iout Mode italics = Parameter can only be changed at the "advanced" password level. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 86 Ident Nr. Selector Comm State AI1-Q Flowrate TOT1-Q Flowrate TOT2-Q Flowrate AI2-Internal Tot Fwd AI3-Internal Tot Rev AI4-Diagnostics AI4-Channel AO-Density Adjust DI-Alarm Info DI-Channel DO-Cyclic Control DO-Channel italics = Parameter can only be changed at the "advanced" password level. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 87 Cond. Value Adj. Cond. Value Cond. Min Alarm Cond. Max Alarm Elec. Imp. E1-GND Elec. Imp. E2-GND Elec. Imp Min Alarm Elec. Imp Max Alarm italics = Parameter can only be changed at the "advanced" password level. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 88 Elec. Coat. QE1 Elec. Coat. QE2 Elec. Imp. E1-GND Elec. Imp. E2-GND Start Tx Startup F.P Tx check CMR Tx check 5 m/s Tx check 10 m/s italics = Parameter can only be changed at the "advanced" password level. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 89 Lag Corr. Quantity Batch Tot. Total Batch Counter Reset Batch Counter Start/Stop Batching Edit Vol. Totals Edit Totalizer Fwd Edit Totalizer Rev Edit Totalizer Net italics = Parameter can only be changed at the "advanced" password level. OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 90: Description Of Parameters

    0 ... 5250 Hz Set the frequency for the flow range end value in Fullscale Frequency operating mode. italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 91 Current for High Alarm. Default setting: 21.8 mA System Zero Select the "System Zero" submenu. italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 92 (close all valves, shut-off devices, etc.) • The flowmeter sensor is completely filled with the fluid to be measured. italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 93: Menu: Device Info

    Span Ss Calibration value for the sensor (span) Zero Sz Calibration value for the sensor (zero) italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 94 Device Info / Sensor / Properties Electrode Material Electrode material of the sensor. Lining Material Liner material of the sensor. italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 95 Adjust Gain 1 Display for service purposes, only. Adjust Gain 8 Adjust Gain 16 Adjust Gain 64 italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 96 Place of first calibration for the transmitter. Last Cal. Location Place of last calibration of transmitter. italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 97: Menu: Config. Device

    "Device Setup / Sensor / Range Mode" italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 98 Activating noise reduction increases the Mean Filter response time. Notch Filter Factory setting: Off Lowpass V=Auto Lowpass V=1 italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 99 Custom Tot. String Enter the name for the user-defined totalizer unit. Alphanumeric, max. 20 characters italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 100 (close all valves, shut-off devices, etc.) • The flowmeter sensor is completely filled with the fluid to be measured. italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 101: Menu: Display

    Select the "Operator Page 3" submenu. Operator Page 4 Select the "Operator Page 4" submenu. italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 102 Select the value displayed in the bar graph. The measuring values in the value range can be selected. • Current Output [mA] italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 103: Menu: Input / Output

    When the fill function is restarted, the interrupted fill operation is not continued. Current Output Select the "Current Output" submenu. italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 104 "active" or "passive" output. For information on the current configuration, refer to the order confirmation. Default setting: Passive italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 105 "Alarm Signal" function is set. DO2 Action Normally Open, Normally Refer to the description "DO1 Action". Closed italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 106 0 ... 5000 Hz Set the frequency for the flow range end value in Fullscale Frequency operating mode. italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 107 • Low Alarm The current output assumes the value for "Low Alarm". Default setting: „Off“. italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 108 4 mA = Maximum reverse flow 12 mA = No flow 20 mA = Maximum forward flow italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 109: Menu: Process Alarm

    TFE Alarm On / Off "Error conditions and alarms". Empty Pipe Alarm On / Off italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 110: Menü: Communication

    Display of the HART manufacturer ID. ABB = 26 HART Device ID Display only. Display of the HART device ID. FEX300 / FEX500 = 30 Last HART Command Display only. Display of the most recently sent HART command. Communication / Cyclic Data Out Cyclic Upd.
  • Page 111 Electrode values of electrode [QE2] and aE2, Gas bubble value [Gasb], Conductivity [conduS], Sensor temperature [sensorT°C] italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 112 Display only Current flow in the selected unit from the Transducer Block Flow, including status. italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 113 This function block delivers active values for FEX500, only. For this purpose, the sensor mesurement or the conductivity measurement must be switched on. For FEX300 this function block delivers "0". AI4-Channel Sensor Temp, Select the channel output by AI4. The PV_SCALE and OUT_SCALE structure is not adapted.
  • Page 114 Display only Current function, including status. The channel can be selected via the bus, only. italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 115: Menu: Diagnostics

    Select the "Grounding Check" submenu. TFE Detector Select the "TFE Detector" submenu. Sil Detection Select the "Sil Detection" submenu. italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 116 = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 117 Sensor T. Min Alarm temperature. In the case of undershoot an alarm is tripped. Default setting: +200 °C italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 118 Current deposit value for electrode 1 Coating Value QE2 Display only Current deposit value for electrode 1 italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 119 Set the maximum limit value for the impedance. In the case of overshoot an alarm is tripped. Default setting: 20,000 Ω italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 120 TFE Value Display the current measuring value. italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 121 The “fingerprint” database integrated in the transmitter allows you to compare the values at the time of factory calibration or commissioning with the currently recorded values. As a result, changes of the measuring system can be detected early, and the appropriate measures can be taken. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 122 Create the manual fingerprint for the transmitter. Tx check CMR Tx check 5 m/s Tx check 10 m/s italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 123 DO1 Frequency DO2 State open / closed Digital In State open / closed italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 124: Menu: Totalizer

    Lag Corr. Quantity -100.000 ... 100.000 Manual entry of the overrun quantity. italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 125 Edit Totalizer Fwd Enter totalizer statuses (e.g., when replacing the transmitter). Edit Totalizer Rev Edit Totalizer Net italics = Parameter can only be viewed at the "Advanced" password level. 1) Parameter / menu only available for FEP500 / FEH500. OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 126: Alarm Simulation

    Simulate "DC too high, several NV resets" error 25-Empty Pipe Simulate "Empty pipe" error 26-Short Circuit Simulate "Electrode voltage out of limits" error 27-NV Corrupt Simulate "NV Corrupt" error 29-Electrode Imp. Simulate "Electrode impedance out of limits" error FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 127 Simulate a HART frequency 40-SIL Simulate "Self check alarm" error 41-Conductivity Simulate "Conductivity alarm" error 42-Elec.Coated Simulate "Electrode deposits" error 43-Gas bubble Simulate "Gas bubbles" error 44-Pulse Cut Off Simulate "Pulse output" error 46-Sensor Temp Simulate "Sensor temperature alarm" error OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 128: Software History

    (for 500 series, only) 7.6.2 Devices with PROFIBUS PA or FOUNDATION Fieldbus Software D200S069U02 (PA) Software D200S069U03 (FF) Software version Type of changes Operating instructions 00.01.02 Original software for OI/FEP300/FEH300 Rev. C PROFIBUS PA, FOUNDATION Fieldbus FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 129: Extended Diagnostic Functions

    Zone 1 / Div. 1). 2) The specified nominal diameter range is valid for ProcessMaster, only. The nominal diameter range valid for HygienicMaster is DN 10 … 100 (3/8 “ ... 4 “). OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 130: Detection Of Deposits On Measuring Electrodes 1)

    Zone 1 / Div. 1). 2) The specified nominal diameter range is valid for ProcessMaster, only. The nominal diameter range valid for HygienicMaster is DN 10 … 100 (3/8 “ ... 4 “). FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 131: Electrode Impedance Monitoring 1)

    The coil temperature is a factor of the ambient and fluid temperatures. The measurement can, e.g., be used to monitor overtemperature due to the fluid. The coil temperature is measured indirectly via the coil DC resistance (ABB patent GB 2 348 011). 8.1.6.2...

  • Page 132: Trend

    Conditions for using the function: • The measuring tube must be completely full. • No flow must be occur in the flowmeter sensor. Additional installation conditions: • The flowmeter sensor must not be provided with a preamplifier. FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 133: Checking The Grounding

    48,65 display. 50,08 The corresponding amplitudes and the power spectrum 52,00 over the frequency range can be called up for display using Back the following parameters. OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 134 When the power spectrum is above 1000. • When the four measured amplitude values are above 10. Check the device grounding (!): • When the power spectrum is below 1000. • When the four measured amplitude values are below 10. FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 135: Recommended Settings For Diagnostic Limit Values

    (coil resistance) x 1.43 (coil resistance) x 1.58 180 °C Factory for Fingerprint Factory for Fingerprint (356 °F) (coil resistance) x 1.62 (coil resistance) x 1.79 The coil resistance depends on the fluid temperature T and the ambient temperature. medium OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 136: Limit Values For The Electrode Deposits

    The limit values "Elec. Imp Min Alarm" and "Elec. Imp Max Alarm" depend on the fluid conductivity and must be determined on site. 8.3.4 Recommended settings for the Trend Logger "Diagnostics / Trend" menu • Cycle time = 43,200 minutes FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 137: Error Messages

    The first line shows the area in which the error has F123,321 occurred. Brief description The second line shows the unique error number. Information The next lines show a brief description of the error and Back Exit information on how to remedy it. OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 138: Error States And Alarms

    F250.016 Contact ABB Service. Electronics ABB Service unit Incompatible snsTx+ Calibration mode is not compatible. Contact ABB Service. F248.036 snr are not the same series Sensor Defect digital potentiometer Internal digital potentiometer for Replace the electronics unit or contact F246.031 Transmitter Hardware fault common mode rejection is defective.

  • Page 139: Function Check

    Hold last good The noise exceeds the bandwidth set Switch off noise reduction in the C185.030 known value for noise reduction for a longer period "Device Setup" menu or contact ABB Operation Switch OFF of time. Service. Noise Reduction ABB Service...
  • Page 140 In the "Process Alarm" menu, C158.039 HART frequency deactivate simulation mode. Config. Switch off Simulation Mode Simulation Simulation mode is activated. In the "Process Alarm" menu, C154.018 Digital In deactivate simulation mode. Config. Switch off Simulation Mode FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 141: Operation Outside Of Specifications (Off Spec)

    Coil resistance too high: Coil or fuse Check wiring, check fuse for coil S149.021 out of limits for coil circuit is defective, or M1/M2 circuit, contact ABB Service. Check wiring wired incorrectly, or wire break, or fluid Contact is too hot.

  • Page 142: Maintenance

    Check process. S120.023 Switch on is above the limit value. Operation Noise Reduction Sensor setup Sensor is uncalibrated or Cal status is Contact ABB Service. S110.035 Cal-Status not set to "calibrated". Operation Set Cal-Status to calibrated Pulse output is Incorrect configuration.

  • Page 143: Overview Of Error States And Alarms

    Error in F228.020 Iout at Alarm General Alarm 0 Hz Coil circuit Electronics Check wiring for unit short circuit AD Converter Iout at Alarm General Alarm 0 Hz F226.019 saturated Electronics Check empty pipe unit or Galv. Voltage OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 144: Digital Output

    Simulated value No response Current Mask group C164.003 selected on DO2 value Configuration Switch off Simulation Mode Simulation of Current value No response Current value Current Mask group C158.039 HART frequency value Configuration Switch off Simulation Mode FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 145 ABB Service Electr.Impedance Current value No response Current value Current Mask group S124.029 too high value Operation Coating? Conductivity? Empty Pipe? Short-ciruit E1 Current value No response Current value Current Mask group S122.026 E2 with shield. value Operation OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 146 Current value Current Group M90.014 Sensor Comms value mask Sensor Bad EMC environment Check wiring Display value is Current value No response Current value Current Group M80.012 <1600h at Qmax value mask Operation Change eng. Unitfor Totalizer FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 147: Error Messages During Commissioning

    SensorMemory provided in the flowmeter sensor (standard) • on: No SensorMemory in flowmeter sensor Contact ABB Service SensorMemory defective. The device will restart after the progress bar is complete until either the communication with the SensorMemory is re-established successfully or the process is canceled by selecting "Offline".
  • Page 148 The current output assumes its pre-configured state (Iout Back Exit for alarm). Make sure that the flowmeter sensor and the transmitter are from the same series. (e.g., flowmeter sensor ProcessMaster 300, transmitter ProcessMaster 300) FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 149: Maintenance

    ABB. Important When sending the flowmeter sensor to the local office of ABB, complete the return form in the appendix and include with device. When cleaning the exterior of meters, make sure that the cleaning agent used does not corrode the housing surface and the gaskets.

  • Page 150: Gaskets

    It is not possible to operate a flowmeter sensor of the 300 series with a transmitter of the 500 series. The series (e.g., ProcessMaster 300 or ProcessMaster 500) is shown on the name plate of the transmitter or flowmeter sensor. FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 151: Transmitter

    2. Open the housing cover (1). 3. Loosen screws (3) and pull out transmitter plug-in (2). 4. Replace transmitter plug-in and retighten screws (3). 5. Close the housing cover (1). 6. Downloading system data (see chapter 10.3.3 "Downloading the system data"). OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 152: Flowmeter Sensor

    4. Install the new sensor according to the installation instructions. 5. Complete the electrical connection according to the connection diagram. 6. Close the housing cover (1). 7. Downloading system data (see chapter 10.3.3 "Downloading the system data"). FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 153: Downloading The System Data

    System data must only be loaded during initial startup. If the supply power is later switched off, the transmitter automatically loads the data once again the next time it is switched on. A selection as described below (1-3) is not required. OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 154: Spare Parts List

    Seal plug for Zone 2 / Div. 2, plastic, M20 x 1.5 D150Z007U09 Cable gland for Zone 1 / Div. 1, plastic, black, M20 x 1.5 D150A004U15 Cable gland for Zone 1 / Div. 1, plastic, blue, M20 x 1.5 D150A008U13 2 O-ring 118 x 3.7 (covered) D101A034U05 FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 155: Spare Parts For Remote Design

    D150A008U15 Cable gland for Zone 2 / Div. 2, plastic, gray, M20 x 1.5 D150A008U23 Seal plug for Zone 2 / Div. 2, plastic, M20 x 1.5 D150Z007U09 5 Cover for supply power connection (not shown) D355H303U01 OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 156: Round Field-Mount Housing

    FEH model for FEP model 1 O-ring D101A034U06 D101A034U06 2 Connection board (without preamplifier) D685A1090U01 D685A1090U01 Connection board (with preamplifier) D685A1089U01 D685A1089U01 3 Cable gland for Zone 2 / Div. 2, plastic, gray, D150A008U23 D150A008U23 M20 x 1.5 FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 157: Flowmeter Sensor (Zone 1/Div 1)

    Spare parts list 11.3.4 Flowmeter sensor (Zone 1/Div 1) G00877 Fig. 68 Name of part Order number 1 O-ring D101A034U06 2 Cable gland for Zone 1 / Div. 1, plastic, black, M20 x 1.5 D150A004U15 OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 158: Performance Specifications

    • In the range 10 ... 58 Hz with max. 0.15 mm (0.006 inch) deflection* 5   500 ms at 6.25 Hz excitation • In the range 58 ... 150 Hz max. 2 g acceleration* frequency * = Peak load Change from one to two columns FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 159: Functional And Technical Properties - Processmaster

    A preamplifier is required for cables > 50 m (164 ft). b) With preamplifier • Max. 200 m (656 ft) for conductivity ≥ 5 µS/cm 13.1.5 Temperature range Storage temperature -40 ... 70 °C (-40 ... 158 °F) Change from one to two columns OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 160 When using the device in explosion hazardous areas, the additional temperature specifications in the section titled "Ex relevant specifications" on the data sheet or in the the separate Ex safety instructions (SM/FEX300/FEX500/ATEX/IECEX) or (SM/FEX300/FEX500/FM/CSA) must be observed. Models FEP511, FEP515 (standard temperature version)
  • Page 161 When using the device in explosion hazardous areas, the additional temperature specifications in the section titled "Ex relevant specifications" on the data sheet or in the the separate Ex safety instructions (SM/FEX300/FEX500/ATEX/IECEX) or (SM/FEX300/FEX500/FM/CSA) must be observed. Models FEP521, FEP525 (standard temperature version)

  • Page 162: Material Load

    DN 900 PN 10 PN 16 DN 800 PN 10 145.0 101.5 DN 700 PN 10 PN 10 DN 1000 PN 10 87.0 170 [°C] 90 [°C] 338 [°F] 194 [°F] G00220 G00588 Fig. 75 Fig. 72 FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 163: Flowmeter Sensor

    1.4571 (AISI 316Ti), ASTM A182 F304, ASTM A182 F304L, ASTM A182 F316L, ASTM A182 F321, ASTM A182 F316TI, ASTM A182 F316, 0Cr18Ni9, 0Cr18Ni10, 0Cr17Ni13Mo2, 0Cr27Ni12Mo3, 1Cr18Ni9Ti, 0Cr18Ni12Mo2Ti 1.0038, 1.0460, 1.0570, 1.0432, ASTM A105, Q255A, 20#, 16Mn Change from one to two columns OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 164: Functional And Technical Properties - Hygienicmaster

    A preamplifier is required for cables > 50 m (164 ft). b) With preamplifier • Max. 200 m (656 ft) for conductivity ≥ 5 µS/cm 14.1.5 Temperature range Storage temperature - 40 ... 70 °C (-40 ... 158 °F) Change from one to two columns FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 165 When using the device in explosion hazardous areas, the additional temperature specifications in the section titled "Ex relevant specifications" on the data sheet or in the the separate Ex safety instructions (SM/FEX300/FEX500/ATEX/IECEX) or (SM/FEX300/FEX500/FM/CSA) must be observed. Standard temperature design...

  • Page 166: Material Load

    PS [bar] 217.5 diameter PN 16 DN 32 ... 100 1.4404 -25 ... 130 °C 145.0 PN 10 (1 1/4 ... 4") 1.4435 (-13 ... 266 °F) (145 psi) 72.5 1.4301 190 [°C] 374 [°F] G00215 Fig. 76 FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 167: Mechanical Properties

    (1/10 ... 5/16“)) PTFE Viton (only in Gasket for 1/8" combination with sanitary connectors PVC process connection) Process connection CrNi steel 1.4404 (AISI 316L) (welded stubs, Tri- Clamp, etc.) Change from one to two columns OI/FEX300/FEX500-EN FEX300, FEX500...

  • Page 168: Appendix

    Identification for intended use in potentially explosive atmospheres according Protection ATEX directive (marking in addition to CE marking) IEC standards FM Approvals (US) cFM Approvals (Canada) NEPSI (China) GOST Important (Notice) All documentation, declarations of conformity, and certificates are available in ABB's download area. www.abb.com/flow FEX300, FEX500 OI/FEX300/FEX500-EN...
  • Page 169 Appendix OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 170 Appendix FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 171: Overview Of Parameter Settings (Factory Settings)

    Empty Pipe Detector On / Off TFE Detector 15.3.1 For Profibus PA version Possible parameter settings Factory setting 0 ... 126 PA Addr. (BUS) Ident Nr. Selector 0 x 9700, 0 x 9740, 0 x 3430 0 x 3430 OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 172  Which substances have come into contact with the device? We hereby state that the devices / components shipped have been cleaned and are free from any dangerous or poisonous substances. Town/city, date Signature and company stamp FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 173: Index

    Error messages on the LCD display ....75, 76 Menü Error states and alarms .........138 Communication ..........110 Exiting the setup ............81 Menu levels..............73 Extended diagnostic functions ..31, 36, 120, 129 Menu navigation............72 Mounting ..............22 Flowmeter sensor ..........149 Mounting the measuring tube ........23 Fuses ..............154 OI/FEX300/FEX500-EN FEX300, FEX500...
  • Page 174 Transport..............20 Process display............74 Transport of flanged units ≥ DN 400......21 Protection class IP 68 ..........43 Transport safety information ........13 Protective plates ............23 Warranty ..............8 Remote mount design..........19 Warranty provisions ...........8 Change from one to two columns FEX300, FEX500 OI/FEX300/FEX500-EN...

  • Page 176: Germany

    ABB has Sales & Customer Support expertise in over The Company’s policy is one of continuous product 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com/flow Printed in the Fed. Rep. of Germany (07.2011) ©...

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