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Pioneer AVG-VDP1 Service Manual
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Pioneer AVG-VDP1 Service Manual

Pioneer AVG-VDP1 Service Manual

Vehicle dynamics processor
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3 7 63 1515 0
VEHICLE DYNAMICS PROCESSOR
AVG-VDP1
TE
L 13942296513
www
For details, refer to "Important Check Points for Good Servicing".
.
PIONEER CORPORATION
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
http://www.xiaoyu163.com
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4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
http://www.xiaoyu163.com
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AVG-VDP1/UC
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ORDER NO.
CRT3411
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K-ZZU.MAR. 2005 Printed in Japan
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  • Page 1 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2005 K-ZZU.MAR.

  • Page 2: Safety Information

    - Service Precaution 1. You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual. L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 3 To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual. u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 4: Table Of Contents

    7.1 DIAGNOSIS ............................. 51 7.1.1 DISASSEMBLY ............................. 51 7.1.2 CONNECTOR FUNCTION DESCRIPTION ..................52 7.2 IC ................................53 7.3 EXPLANATION ............................60 7.3.1 CIRCUIT DESCRIPTIONS........................60 7.3.2 OPERATIONAL FLOW CHART ......................61 8. OPERATIONS ..............................62 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 5: Specifications

    1. SPECIFICATIONS 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 6: Exploded Views And Parts List

    • Screw adjacent to mark on the product are used for disassembly. • For the applying amount of lobricants or glue, follow the instructions in this manual. (In the case of no amount instructions,apply as you think it appropriate.) 2.1 PACKING L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 7 Contain Box(EW model) CHL5498 Contain Box(ES model) CHL5500 17-7 Warranty Card(EW model) CRY1157 Owner's Manual,Installation Manual Part No. Language CRD3973, English,French CRD3974 CRD3970 English,Spanish,German CRD3971 French,Italian,Dutch L 13942296513 CRD3972 English,Spanish,German,French,Italian,Dutch CRD3975 English,Spanish,Portuguese(B) CRD3976 Traditional Chinese,Arabic CRD3977 English,Spanish,Portuguese(B),Traditional Chinese,Arabic u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 8: Exterior

    2.2 EXTERIOR 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 9 GDC Unit(ES model) CWM9854 Flat Cable CDE7821 Connector(CN851) CKS4065 Connector(CN852) CKS4280 Connector(CN1001) CKS4512 Case CND2664 Shield CND2665 Insulator CNM9421 GPS Unit CWX3172 Connector(CN461) CKS4280 Connector(CN504) CKS4432 Shield CNC9192 Holder CNC9252 Holder CND2663 Insulator XNM7031 Choke Coil(L904) CTH1280 u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 10: Block Diagram And Schematic Diagram

    M5M5W816TP-70HI 75 D REPLAY DATA/ SETUP ROM FOR MAINTENANCE CLOCK GENERATOR PICTURE IC102 SRVDD TC7WHU04FU X101 3.58MHz D00-D15 IC1302 Q101 IC103 IC104 A01-A23 PD8148A TC4S66F TC4S6 ROM FOR X102 4.43MHz PICTURE IC105 IC10 TC4S66F TC4S6 3.58MH SELECT u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 11: Http://Www.xiaoyu163.Com 6 8 7

    SPEED PULSE SHAPING PSWIN LEVINL SPEAKER L IN u163 AMPLIFICATION FOR LEVEL METER SPEED PULSE IGNITION PULSE SHAPING IC781 NJM2904M Q781 IGNITION PULSE FREQUENCY/VOLTAGE CONVERSION REVADIN IC754 NJM4151M IC752 IC753 IC751 NJM2904M NJM2904M Q703 TC7S14FU WAVE SHAPING/ AMPLIFICATION AMPLIFICATION/LPF AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 12: Overall Connection Diagram

    3.2 OVERALL CONNECTION DIAGRAM 3 7 63 1515 0 GDC PCB MOTHER UNIT L 13942296513 RELAY PCB GPS UNIT u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 13 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 14: Mother Unit(Guide Page)

    PARIAL PRESSURE > 1.25A > 1.25A LPF FOR BEEP SOUND/ > 1.25A VOLUME CONTROL L 13942296513 75‰ DRIVER FOR CSYNC NTSC/PAL COLOR ENCODER ANGULAR SPEED SENSOR 75‰ DRIVER FOR COMPOSITE VIDEO OUTPUT ACCELERATION SENSOR u163 A B C AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 15 No differentiation is made between chip capacitors and 0.022 R022 discrete capacitors. The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of A B A identical designation. AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 16 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 17 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 18 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 19 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 20: Gdc Pcb(Guide Page)

    3.4 GDC PCB(GUIDE PAGE) 3 7 63 1515 0 CN551 CHIP SELLECT CANCELLATION SCHEMA L 13942296513 SYSTEM MICRO COMPUTER ROM FOR PICTURE ROM FOR PICTURE u163 B B C AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 21 3 7 63 1515 0 GDC PCB PAINT CLOCK CHIP SELLECT CANCELLATION SCHEMATIC L 13942296513 OPERATING CLOCK GDC UNIT u163 Consists of GDC PCB RELAY PCB REPLAY DATA/SETUP PAINT DATA CACHE MAINTENANCE AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 22 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 23 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 24 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 25 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 26: Gps Unit

    3.5 GPS UNIT 3 7 63 1515 0 L 13942296513 CN851 ADC12H034CIMSAS1 u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 27 3 7 63 1515 0 GPS UNIT FLASH ROM PD6518A L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 28: Relay Pcb

    3.6 RELAY PCB 3 7 63 1515 0 RELAY PCB CN461 CN801 L 13942296513 u163 GDC UNIT Consists of GDC PCB RELAY PCB AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 29 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 30: Pcb Connection Diagram

    For further information for respective destinations, be sure to check with the schematic dia- gram. 2.Viewpoint of PCB diagrams Capacitor Connector SIDE A SIDE B Chip Part P.C.Board L 13942296513 GUIDE OUT u163 RESET AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 31 3 7 63 1515 0 SIDE A CONNECTOR VIDEO OUT CORD ASSY L 13942296513 CN1001 u163 FRONT AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 32 3 7 63 1515 0 MOTHER UNIT L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 33 3 7 63 1515 0 SIDE B L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 34: Gdc Pcb

    4.2 GDC PCB 3 7 63 1515 0 GDC PCB SIDE A L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 35 3 7 63 1515 0 GDC PCB SIDE B L 13942296513 CN551 u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 36: Gps Unit

    4.3 GPS UNIT 3 7 63 1515 0 SIDE A GPS UNIT IC,Q GPS ANTENNA CN851 L 13942296513 SIDE B GPS UNIT IC,Q u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 37: Relay Pcb

    4.4 RELAY PCB 3 7 63 1515 0 RELAY PCB SIDE A CN801 L 13942296513 SIDE B RELAY PCB CN461 u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 38: Electrical Parts List

    (B,91,109) Transistor 2SC4081 D 703 (B,29,96) Diode UDZS18(B) Q 601 (A,143,89) Transistor 2SC4081 D 704 (A,32,105) Diode MPG06G-6415G50 Q 602 (B,145,113) Transistor 2SC4081 D 751 (B,58,20) Diode Network DA204U Q 603 (B,136,102) Transistor 2SA1576 D 781 (B,41,38) Diode 1SS355 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 39 (B,64,49) RS1/16S750J R 703 (B,22,96) RS1/16S563J R 102 (B,64,51) RS1/16S750J R 704 (B,9,96) RS1/16S513J R 103 (B,64,53) RS1/16S750J R 705 (B,12,109) RS1/16S104J R 104 (B,64,55) RS1/16S750J R 706 (B,17,107) RS1/16S513J R 105 (B,71,68) RS1/16S473J R 707 (B,17,109) RS1/16S513J AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 40 (A,129,118) CEJQNP1R0M50 R 908 (B,167,37) RS1/16S1002D C 215 (A,127,109) CKSRYB104K16 R 909 (B,164,36) RS1/16S5601D R 910 (B,123,72) RS1/16S102J C 216 (A,114,111) CKSRYB104K16 R 911 (B,123,70) RS1/16S471J C 217 (A,124,101) CEJQ100M35 R 912 (A,159,82) RS1/16S471J C 301 (B,105,91) CKSRYB103K50 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 41 C 917 (A,159,76) 1000µF/16V CCH1428 C 918 (B,127,20) CKSRYB103K50 R 1034 (A,70,80) RS1/16S103J C 919 (B,114,22) CCSRCH101J50 R 1035 (A,68,79) RS1/16S221J C 920 (A,116,22) CEJQ101M6R3 R 1101 (A,5,37) RS1/16S473J C 921 (A,44,22) 0.22F/5.5V CCL1052 R 1102 (A,7,40) RS1/16S471J AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 42 (A,56,51) RS1/16S103J R 1302 (B,64,66) RAB4C101J R 1162 (A,63,54) RS1/16S474J R 1303 (B,60,66) RAB4C101J R 1163 (A,26,27) RS1/16S473J R 1304 (B,56,66) RAB4C101J R 1164 (A,45,32) RS1/16S473J R 1305 (B,53,66) RAB4C101J R 1165 (A,53,57) RS1/16S473J R 1306 (B,71,66) RS1/16S101J AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 43 (B,55,46) CKSRYB105K6R3 L 403 Inductor CTF1486 L 404 Inductor LCSA3N3R1608 C 1214 (B,65,45) CKSRYB471K50 C 1215 (B,55,43) CKSRYB105K6R3 L 405 Inductor LCYB22NJ1608 C 1216 (B,24,40) CKSRYB105K6R3 L 406 Inductor LCYB22NJ1608 C 1217 (B,55,39) CKSRYB105K6R3 L 407 Inductor CTF1410 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 44 CCSRCH301J50 C 430 CCSSCH120J50 R 465 RS1/16SS102J u163 R 470 RAB4CQ471J C 431 CCSRCH301J50 R 471 RAB4CQ104J C 432 CKSSYB103K16 R 477 RS1/16SS222J C 433 CCSRCH101J50 R 478 RS1/16SS222J C 434 CKSSYB102K50 C 435 CKSSYB103K16 R 479 RS1/16SS222J AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 45 C 504 CKSSYB104K10 C 506 CKSSYB104K10 C 507 CKSSYB104K10 C 508 CKSSYB104K10 C 509 CKSSYB104K10 C 511 CKSSYB104K10 C 512 CKSSYB104K10 C 514 CSZS100M6R3 C 515 CKSSYB104K10 L 13942296513 C 516 CKSSYB104K10 C 517 CKSSYB104K10 C 518 CKSSYB104K10 u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 46: Adjustment

    "LAT." push "N/S" push In the service test mode, in order to take out the value of an Ignition display, S15.40.00.0 input it is necessary to turn ON IGNITION PULSE MODE. "ENTER" push "SAVE" push u163 IGNITION PULSE MODE AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 47: Ignition Pulse Mode

    When going into the ignition pulse mode, the menu item "Tachometer/ECU Setting" that is displayed above the "Location Menu" becomes selectable. Enter the ON/OFF setting and the ignition pulse number (= number of cylinder engines) per one revolution on the "Tachometer/ECU Setting" menu. u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 48 For example, in the case of a four-cylinder engine, push the "+" button three times to be 4 Pulse, and push the "On/Off" button to be set to "On". 3 7 63 1515 0 When setting to "On", the setting of the traditional alternator noise method of the "Tachometer Setting" menu becomes unavailable. L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 49: Service Test Mode

    Romcorrection 4ch version Clear Mode Format SRAM drive GPS Backup Data Clear SNS_Backup_Data Clear Area set Area choice RGB test RGB 1~?? Touch Panel check Touch Panel check GPS assessment GPS assessment SENSOR Dummy Learn SENSOR Dummy Learn u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 50 Diagnose communication between GPS and a host microcomputer 10. Sensor Dummy Learn • Sensor Dummy Clear : Clear sensor learning data u163 • Sensor Dummy Learn Load 3D hybrid learning data Cleared by resetting • Sensor Dummy Learn (Back up) Not be cleared by resetting AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 51: General Information

    Disconnect the connector and then remove the GDC PCB. Removing the Mother Unit (Fig.2) Straighten the tab at location indicated. Remove the three screws and then remove the Mother Unit. Mother Unit Fig.2 u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 52: Connector Function Description

    6.SPEAKER L IN 2.CCG 7.SPEAKER R IN 3.CCB 8.SPEED PULSE 4.CCSYNC 9.IGNITION PULSE 5.GNDSIG 6.DVDVBS 7.GNDDVD 8.YS 9.NC 10.NC 11.NC 12.NC 13.ONSEI+ 14.ONSEI- 15.NC L 13942296513 16.NC 17.NC 18.NC 19.DSEN 20.TVON 21.GION 22.MONON 23.VSW5 24.HTXD 25.HRXD 26.GNDD u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 53 I/O3 VCC : Power suppl y GN D : Gr ound suppl y I/O13 I/O4 *TC7SH32FUS1 I/O12 I/O5 I/O6 I/O11 1 IN B 5 VCC I/O7 I/O10 I/O8 I/O9 2 IN A 3 GND 4 OUT Y u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 54 Lower data write strobe input / output 87 RDB Read data strobe input / output 88 CS2B Chip select aria 1 for external storage input / output CS0B Chip select aria 0 for ROM input / output VCC6 Power supply (3.3V) u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 55 SIO3 Reception data input / output 140 BOWWOWB Watch dog timer output 141 IFDIR IF direct input / IF inverter amp output 142 IFVCC Power supply (3.3V) 143 IF IF input IFGND IF amp GND input * PD3390A Format Meaning C MOS u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 56 PLL input frequency 64,65 MODE0,1 Operation mode input reset Reset input AVdd1 A/D power supply DAVOL BEEP and volume control output Not used 70,71 AVss1,0 A/D GND AVdd0 A/D power supply Model select input MODEL 74,75 Not used u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 57 L 13942296513 Not used 108-111 EVdd EVss 114-123 A25-A16 ROM/RAM address bus output 126-133 A15-A8 ROM/RAM address bus output 136-142 A7-A1 ROM/RAM address bus output Not used ROM/RAM address bus input/output * PE5489A Format Meaning C MOS u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 58 *ADC12H034CIMSAS1 3 7 63 1515 0 L 13942296513 S-812C35AUA-C2P S-812C39AUA-C2T BP5250-C CONTROL CIRCUIT TRIANGLE OSCILATOR Fosc = 190kHz OVER CURRENT DRIVE Reference DETECTION CIRCUIT Voltage CIRCUIT VOUT u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 59 GND (RF-MIX) 2ndIFin2 2ndIFbypass VCC (1stLO-OSC) 1stLO-OSC1 VCC (2ndIF-AMP) 1stLO-OSC2 2ndIFout GND (1stLO-OSC) REFout VCC (phase detector) VCC (reference block) PD-Vout3 REFin PD-Vout2 GND (divider block) PD-Vout1 LOout L 13942296513 GND (phase detector) VCC (divider block) NJM4151M u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 60: Explanation

    7.3 EXPLANATION 7.3.1 CIRCUIT DESCRIPTIONS 3 7 63 1515 0 - What You Can Do with AVG-VDP1 • Indication of various vehicle dynamic information Speed, engine revolution number, power supply voltage, back-and-forth acceleration G, side-to-side G, revolution angle speed, horsepower, torque, gradient •...

  • Page 61: Operational Flow Chart

    EVdd=3.3V Pin 8,37,56,67, 72,98,112,134 reset Pin 66 reset=L bsens Pin 30 bsens=L asens Pin 31 asens=L ACCPW←H L 13942296513 Pin 53 GDCPW←H Pin 20 GPSPW←H Pin 90 Completes power-on operation. (After that, proceed to each source operation) u163 AVG-VDP1/UC http://www.xiaoyu163.com...

  • Page 62: Operations

    8. OPERATIONS 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 63 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 64 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 65 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 66 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 67 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...
  • Page 68 -Connection Diagram 3 7 63 1515 0 L 13942296513 u163 AVG-VDP1/UC http://www.xiaoyu163.com...

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