Related Manuals for Toro 07287TC
Summary of Contents for Toro 07287TC
- Page 1 Form No. 3356-406 Rev A Workman® e2060 and e2065 Utility Vehicles Model No. 07287TC—Serial No. 270000001 and Up Model No. 07288TC—Serial No. 270000001 and Up G004117 Register your product at www.Toro.com Original Instructions (EN)
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Page 2: Introduction
finding a dealer, or to register your product. Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. -
Page 3: Table Of Contents
Contents Lubrication..........31 Where to Add Grease ......31 Electrical System Maintenance....32 Introduction ............2 Maintaining the Batteries ....32 Safety ..............4 Replacing the Fuses ......34 Safe Operating Practices ...... 4 Replacing the Headlights ....34 Before Operating......... 4 Drive System Maintenance...... -
Page 4: Safety
Safety • Never allow other adults to operate the vehicle without first reading and understanding the Operator’s Manual. Only trained and authorized Improper use or maintenance by the operator persons should operate this vehicle. Make sure or owner can result in injury. To reduce the that all operators are physically and mentally potential for injury, comply with these safety capable of operating the vehicle. - Page 5 The operator should keep both hands on the way to pedestrians and other vehicles. This steering wheel whenever possible, and the vehicle is not designed for use on streets or passenger should use the hand holds provided. highways. Always signal your turns or stop Keep your arms and legs within the vehicle early enough so that other people know body at all times.
- Page 6 make sure they work properly. If they do not, longer than stopping on level ground. If the drive slowly while putting light pressure on the vehicle must be stopped, avoid sudden speed brake pedal. This will dry the brakes out. changes, which may initiate tipping or rolling of the vehicle.
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Page 7: Handling And Servicing
Handling and Servicing • Position the weight of the load evenly from Batteries side to side. If you position the load toward one of the sides, the vehicle is more likely to • To reduce the potential for fire, keep the tip over while turning. -
Page 8: General Maintenance
• If major repairs are ever needed or assistance or damaged. is required, contact an Authorized Toro • When removing or installing the batteries, do Distributor. not allow the battery terminals to touch any •... -
Page 9: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 104-7214 1. Horn 4. Light on, OK 7. Rear lift 2. - Page 10 112-3049 1. Read the Operator’s Manual. 2. The maximum combined operator and passenger weight is 400 lb (181 kg). 3. The maximum cargo weight is 800 lb (362 kg). 4. The base weight of the vehicle is 1500 lb (680 kg). 5.
- Page 11 107-0287 1. Vehicle fuse, 10A 3. Open, 10A 2. For fuse service, read the 4. Accessory fuse, 10A Operator’s Manual. Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery.
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Page 12: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Step Description Qty. Wheel assembly Install the rear wheels. Wheel assembly Install the front wheels. Steering wheel Install the steering wheel. Bumper Install the bumper. Seat Install the seats. -
Page 13: Installing The Front Wheels
Step 3. Apply thread locker (blue) to the screw threads. 4. Mount the wheels with the previously removed fasteners (Figure 4) and torque the bolts to 135-165 ft-lb (183-224 N⋅m). Installing the Rear Wheels Parts needed for this step: Wheel assembly Procedure Figure 4 1. -
Page 14: Installing The Bumper
Step Installing the Seats Parts needed for this step: Seat Figure 5 Procedure 1. Steering wheel 3. Washer 2. Nut 4. Foam seal Insert the seat bracket into the seat base opening and pivot the seat downward (Figure 7). Step Installing the Bumper Parts needed for this step: Bumper... -
Page 15: Installing The Hitch
Secure the hitch with the screws and Procedure nuts (Figure 8). Toro recommends the use of either Trojan T105 or T145, or US. Battery US2200 or US145. Battery Specification: 6V 225AH @ 20hr rate Dimensions: (LxWxH) (10-1/4 x 7-1/8 x 11-1/4 inches) 1. - Page 16 3. Remove the adhesive strip from the back of the battery pad and install it to the front inside face of the rear frame as shown in Figure 10. Note: The pad should be approximately 1/4 inch below the bottom edge of the upper set of cut-out holes (Figure 10).
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Page 17: Installing The Cargo Box
11. Coat the battery terminals with Toro battery 4. Insert the right hand pivot bracket into the terminal protector. mounting hole in the cargo box and then mount it to the frame. Torque the screws to 12. Ensure that the rubber boots on each battery 16 ft-lb (22 N⋅m). -
Page 18: Setting The Charger Voltage
Higher pressures should be used for heavier occur. Contact your Authorized Toro Dealer to payloads at higher speeds. Do not exceed the obtain the correct power cord if necessary. maximum pressure. Step Step Adjusting the Front Wheel Setting the Charger Voltage... -
Page 19: Reading The Manual And Viewing The Safety Video
Step Reading the Manual and Viewing the Safety Video Parts needed for this step: Operator’s Manual Parts Catalog Figure 15 Safety Video Registration Card 1. Tire center line-back 4. Fixture 2. Tire center line-front 5. Axle center line distance Predelivery Inspection Form 3. -
Page 20: Product Overview
Product Overview G005085 Figure 17 1. Steering wheel 3. Towing tongue 5. Cargo box release lever 2. Parking brake 4. Charging receptacle 6. Cargo box Controls Brake Pedal The brake pedal is used to stop or slow the vehicle Accelerator Pedal (Figure 18). -
Page 21: Light Switch
side. For detailed information on the battery meter, refer to Understanding and Using the Battery System in Operation, page 24. The hour meter is located at the bottom of the LCD screen. It logs operating hours whenever the key is in the On position and the vehicle is in motion. - Page 22 Figure 21 1. Supervisor speed limit switch Passenger Hand Holds The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Figure 22). Figure 22 1. Passenger hand hold 2. Hip restraint...
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Page 23: Specifications
(36 kg) and capacities are decreased by the same amount. Attachments/Accessories A selection of Toro approved attachments and accessories are available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to... -
Page 24: Operation
Operation 2. Sit in the Operator’s seat, insert the key into the On/Off switch, and rotate the key clockwise to the On position. Note: Determine the left and right sides of the 3. Move the vehicle direction switch button to machine from the normal operating position. - Page 25 20% to 30% of the maximum charge level. A discharge this low is considered a deep discharge. Lead acid batteries produce electricity through a chemical reaction between coated lead plates and sulfuric acid. Charging a battery reverses the chemical reaction, allowing the battery to once again produce electricity.
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Page 26: Operating The Cargo Box
Important: To obtain maximum battery life, always charge the batteries when there are 2 or more bars visible on the screen. Depleting the batteries lower than 2 bars, especially on a regular basis, will reduce the life of the batteries. Figure 27 1. -
Page 27: Breaking In A New Vehicle
Breaking in a New Vehicle To provide proper performance and long vehicle life, follow these guidelines for the first 100 operating hours: • Avoid hard braking situations for the first several hours of new vehicle break-in operation. New brake linings may not be at optimum performance until several hours of use has caused the brakes to become burnished (broken-in). -
Page 28: Towing The Vehicle
Figure 31 depending on your application. Contact your Authorized Toro Distributor for details. 1. Tie down points When hauling cargo or towing a trailer, do not overload your vehicle or trailer. Overloading can... -
Page 29: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval After the rst 25 • Check the front wheel toe-in and front suspension. operating hours • Check the tire pressure. •... -
Page 30: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check For the week of: Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check brake and parking brake operation. Check gear shift/neutral operation. Check unusual operating noises. Check tire pressure. Check uid leaks. -
Page 31: Jacking The Vehicle
Lubrication will prevent any abrasive material from causing excessive wear. Lubricate all of the bearings and bushings every • Under frequent heavy duty operating 100 hours or once a year, whichever occurs first. conditions, lubricate all grease fittings. Grease them more frequently when using the Jacking the Vehicle vehicle for heavy-duty operations. -
Page 32: Electrical System Maintenance
The posts and clamps should have a bright every 25 operating hours or, if the vehicle is in metallic shine. storage, every 30 days. Use only clean, distilled 4. Apply a light coating of Toro battery terminal water to fill the batteries. protector. Charging the Batteries A charger is supplied with the vehicle. - Page 33 Important: Do not overfill the battery. Electrolyte will overflow onto other parts of the vehicle and severe corrosion and Battery electrolyte contains sulfuric acid deterioration may result. Also, overfilling which is a deadly poison and causes severe the battery will reduce the life of the burns.
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Page 34: Replacing The Fuses
120 to 180 inch-lb (13.5 to 21 N⋅m). 1. Set the parking brake, turn the vehicle off, and 13. Coat the battery terminals with Toro battery remove the key. terminal protector. 2. Reach beneath the dash and push the headlight 14. -
Page 35: Drive System Maintenance
5. Align the notch on the inside of the seal with 1. Jack the front end of the vehicle off of the notch on the new headlight (Figure 40). the ground; refer to Jacking the Vehicle in Slide the seal onto the headlight until the seal Premaintenance Procedures, page 30. -
Page 36: Adjusting Front Wheel Toe-In
Note: The driver should drive up to the measurement area and stay seated in the vehicle while the measurement is being taken. If the vehicle will be run with medium to heavy loads most of the time, set the toe-in on the high side of the recommended amount. -
Page 37: Checking The Transaxle Oil
Brake Maintenance Inspecting the Brakes Brakes are a critical safety component of the vehicle. As with all safety components, they should be closely inspected at regular intervals to ensure optimum performance and safety. The following Figure 44 inspections should be done every 100 hours: 1. -
Page 38: Adjusting The Parking Brake
Adjusting the Parking Brake Check the parking brake adjustment every 200 hours. 1. Pry the rubber cover off of the parking brake. 2. Loosen the set screw securing the knob to the parking brake lever (Figure 47). Figure 47 3. Set screw 1. -
Page 39: Storage
Storage 1. Position the machine on a level surface, set the parking brake, turn the machine Off, and remove the key. 2. Clean dirt and grime from the entire machine, including the outside of the motor housing. Important: You can wash the machine with mild detergent and water. -
Page 40: Troubleshooting
Troubleshooting Vehicle Status Light Flash Pattern Problem Possible Cause Corrective Action Always on 1. The system is functioning 1. None properly. 1 ash 1. The computer 1. Turn the On/Off key to programming the Off position, wait personality is out of a few seconds, and range. - Page 41 Problem Possible Cause Corrective Action 4 ashes 1. The line contactor is 1. Turn the On/Off key to not responding to the Off position, wait commands. a few seconds, and turn the On/Off key to the On position. If the condition continues, refer to your Authorized Service Dealer.
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Page 42: Schematics
Schematics Electrical Schematic (Rev. A) - Page 44 (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatised with your Distributor’s service or have difculty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.